CN102538672B - CMOS (complementary metal-oxide-semiconductor)-machine-vision-based component size measuring system and measurement test method - Google Patents

CMOS (complementary metal-oxide-semiconductor)-machine-vision-based component size measuring system and measurement test method Download PDF

Info

Publication number
CN102538672B
CN102538672B CN201110421930.0A CN201110421930A CN102538672B CN 102538672 B CN102538672 B CN 102538672B CN 201110421930 A CN201110421930 A CN 201110421930A CN 102538672 B CN102538672 B CN 102538672B
Authority
CN
China
Prior art keywords
cmos
plate
measurement
adjustable plate
level tune
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201110421930.0A
Other languages
Chinese (zh)
Other versions
CN102538672A (en
Inventor
王俊元
段能全
曾志强
马维金
张纪平
杜文华
高俊华
王洪福
张启升
高琼
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
North University of China
Original Assignee
North University of China
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by North University of China filed Critical North University of China
Priority to CN201110421930.0A priority Critical patent/CN102538672B/en
Publication of CN102538672A publication Critical patent/CN102538672A/en
Application granted granted Critical
Publication of CN102538672B publication Critical patent/CN102538672B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Landscapes

  • Length Measuring Devices By Optical Means (AREA)

Abstract

The invention discloses a CMOS (complementary metal-oxide-semiconductor)-machine-vision-based component size measuring system and a measurement test method. The CMOS-machine-vision-based component size measuring system comprises an image acquisition module, an image processing module and a size measuring module, wherein the image acquisition module acquires images of contour edges of a shot component; the image processing module performs binaryzation and filtering processing on the acquired images, and then performs edge detection to obtain edges of the images of the component; and the size measuring module calculates a pixel value of an edge contour of a measured object through feature extraction, and the pixel value can directly reflect the size of the component through calibration. According to the CMOS-machine-vision-based component size measuring system and the measurement test method disclosed by the invention, the measurement of the contour size can be realized, and the measurement of the aperture of a small through hole can be finished; and after a special assistant tool is provided, the measurement of the bottom width of a trumpet-shaped groove can be realized.

Description

A kind of based on CMOS machine vision part dimension measurement system and the measurement method of inspection
Technical field
The invention belongs to field of machine vision, relate to a kind of part dimension measurement system based on CMOS machine vision and measure the method for inspection, specifically, be by with CMOS camera and optical lens for sighting device that core builds realizes the contactless accurate measurement of same specification spare part outside measurement and the whether qualified judgement of part, this system can also realize the measurement of fine through-hole aperture and tubaeform groove slot bottom width.
Background technology
In modern industry is produced, relate to the identification application of various inspection, production monitoring and part, the such as dimension inspection of spare and accessory parts batch machining, the integrity checking of automatic assembling, the element of electronic assemblies line is located automatically, the character recognition etc. of IC, usual human eye cannot complete these continuously and stably with brightness repeatability and intelligent work.Now people utilize photo electric imaging system to gather controlled object image, then machine or special image processing module carry out digitized processing as calculated, carry out the judgement of size, shape etc. according to the information such as pixel distribution brightness and color of image, thereby produce the concept of machine vision.Machine vision is exactly the visual performance with computer simulation human eye, information extraction from image or image sequence, carries out form and motion identification to the object of objective world.Machine vision technique is applied comparatively general at present, but it is still rare to be applied to dimensional measurement.Current most of machine vision technique is all based on CCD technology, but CCD technical costs is higher, and the CMOS low price of same specification, and show through experimental study: the Vision Builder for Automated Inspection measuring accuracy based on CMOS can reach a μm class precision, meets the dimensional measurement accuracy requirement of most part.
Gordian technique based on the dimensional measurement of CMOS machine vision comprises the technology contents of hardware components and software section two aspect.The contactless dimension measurement method of current widespread use mainly contains following four classes: 1. laser measurement method.Adopt laser projection on workpiece, install a laser detector at workpiece rear, the width X blocking dash area that bias light produces corresponding by workpiece directly reacts measured workpiece size value.Shortcoming is that device manufactures difficulty comparatively greatly, and cost is higher, and optical system needs to keep clean, otherwise impact is measured.Can not there be barrier centre, have receiver, because the feedback signal change of light can not measure mobile object too greatly.2. pneumatic type non-contact measurement method.Its measuring method size signal is converted into the change of measuring gas flow in pipeline, and carry out indicating value by the buoy in graduated glass tube, or gas signal is converted to by pneumatic-to-current converter the light beam indicating value that electric signal is made up of luminotron.Electronics pillar pneumatic measuring instrument not easily realizes electro-pneumatic, and measurement target has limitation, is used for greatly the size of measured hole footpath or semi-closed structure, is not suitable for measuring external dimensions, and cost is higher; And gauge head needs, near workpiece, therefore to need certain action and can realize dimensional measurement.3. electric vortex type measuring method.Application current vortex technology, current vortex sensor just can the position of measurement target object without the need to contacting measured piece, but carries out the necessary close-in measurement of measurement timer, and can not carry out comparatively telemeasurement, measuring accuracy is not high, and is suitable only for measurement metal parts.4. image-type measuring method.The imaging of high magnification optical amplifier is carried out by optical microscope measuring targets, after the object image after amplification is sent into computing machine by CCD camera system, detect profile and the surface configuration size of workpiece, but image measurer is based on CCD technology, cost is high, and can not carry out on-line measurement.
The above-mentioned contactless dimension measurement method of four classes has comparatively proven technique have more detailed introduction in many sections of pertinent literatures at present, but these contactless dimension measuring devices all exist respective deficiency.And current existing dimension measurement method is difficult to the accurate measurement realizing fine through-hole aperture and tubaeform groove slot bottom width.
Summary of the invention
In order to overcome above-mentioned deficiency of the prior art, the invention provides a kind of part dimension measurement system based on CMOS machine vision and measure the method for inspection, can not only non-cpntact measurement be realized, good reliability and measuring accuracy can be reached, after being equipped with special loading and unloading system, line can also be conveniently implemented in measure, and this invention structure is simple, cost is low, and work efficiency is high, flexibly, measure substantially not by the restriction of accessory size; Not only can realize appearance profile dimensional measurement, also can complete the inside diameter measurement of small through hole; The measurement of tubaeform slot bottom width can be realized after being equipped with special accessory.
The present invention adopts following technical scheme to realize: design, manufactured one based on CMOS machine vision Size Measuring System, comprise image capture module, image processing module and dimensional measurement module.First be transferred to the part edge image of computing machine through USB interface by CMOS camera by image capture software collection, then the simulating signal collected be converted to digital signal and be input in calculator memory, image procossing and dimensional measurement belong to the software section of detection system, first effective image processing method is adopted to carry out pre-service and rim detection to the image gathered, obtain the edge of part image, then the pixel value of edge contour is obtained by feature detection, dimensional measurement, by demarcating, this pixel value directly reflects the size of part.
Part dimension measurement system based on CMOS machine vision comprises base plate, locating piece, riser, backlight, imaging system, Level tune plate, vertically adjustable plate etc., described locating piece is fixedly mounted on described base plate, described riser is fixed by screws on described locating piece, described backlight is connected on riser, described Level tune plate is fixedly mounted on described base plate, and described vertical adjustable plate is arranged on described Level tune plate.
Described imaging system comprises CCD camera assembly, camera mounting blocks, and described CCD camera assembly is connected with described vertical adjustable plate by camera mounting blocks.
Described CCD camera assembly comprises eyepiece, object lens, lens barrel, CMOS camera, and described CMOS camera is with USB interface, and USB port direct plugging-in CMOS camera is fixed on CCD camera assembly tail end.
There is draw-in groove described locating piece front end, matches, be convenient to fixation workpiece with workpiece shapes.
Described Level tune plate has track, and described vertical adjustable plate is arranged on described Level tune plate, and described vertical adjustable plate can be moved by track on described leveling board.
Described vertical adjustable plate is provided with track, and described CCD camera assembly moves up and down on described vertical adjustable plate by described camera mounting blocks.
Invention further provides a kind of part dimension measurement method, comprise the following steps (A1) and regulate all parts of installation hardware components, CCD camera assembly is installed on camera mounting blocks, regulate Level tune plate and vertical adjustable plate, make CCD camera assembly roughly the same with backlight height, measured workpiece is between imaging system and backlight.(A2) the strict fixation workpiece position of at every turn putting, is realized the accurate location of workpiece, is powered by 1.5V direct current to backlight by locating piece.(A3) system connects rear collection image, sets up grey level histogram, carries out histogram specification, medium filtering process, and single threshold is split, and arrangement for closed configuration process and Canny rim detection, carry out matching by least square method to image border profile; Gone out the pixel value of edge contour by the sub-VI function calculating adopting LabVIEW to provide, according to the pixel value calculated, after system is demarcated, the corresponding relation of pixel value and size value can be set up; According to the pixel value calculated, just can calculate the size value corresponding to this pixel value according to the result of demarcating, then can complete the dimensional measurement of part.
Present invention also offers the method for inspection that whether qualified a kind of accessory size is, concrete steps and part dimension measurement method similar, (A1) all parts of installation hardware components are regulated, CCD camera assembly is installed on camera mounting blocks, regulate Level tune plate and vertical adjustable plate, make CCD camera assembly roughly the same with backlight height, measured workpiece is between imaging system and backlight.(A2) the strict fixation workpiece position of at every turn putting, is realized the accurate location of workpiece, is powered by 1.5V direct current to backlight by locating piece.(A3) system connects rear collection image, carries out contrast strengthen, noise filtering, obtain image border to it; Then carry out matching by least square method edge, obtain the pixel value of institute's matching edge line according to the algorithm of exploitation.(A4) residing for pixel value, whether qualified region detection part is, the test specimen of Upper-lower Limit size is adopted to obtain Upper-lower Limit pixel value, judge whether surveyed accessory size is in dimensional tolerance range, if if the edge contour pixel value that measured piece records is between Upper-lower Limit pixel value, then measured piece is qualified, otherwise defective.
The present invention not only can realize appearance profile dimensional measurement and tolerance range judges, also the measurement of fine through-hole aperture can be completed, the measurement of tubaeform slot bottom width can be realized after being equipped with special accessory, the described corresponding accessory of measurement that can complete tubaeform slot bottom width refers to corresponding gauge head, it is completely the same that gauge head shape and tubaeform groove obtain shape, but width is slightly larger than the greatest limit width of groove.
The present invention improves further, comprises base plate, locating piece, riser, backlight, imaging system, Level tune plate, vertically adjustable plate based on CMOS machine vision part dimension measurement system; Described imaging system comprises CCD camera assembly and camera mounting blocks; Described locating piece is fixedly mounted on described base plate, and described locating piece can be changed according to different part shapes, can realize better locating tested part and measuring; Described riser is fixed by screws on described locating piece; Described backlight is connected on riser; Described imaging system comprises CCD camera assembly, camera mounting blocks; Described CCD camera assembly comprises eyepiece, object lens, lens barrel, CMOS camera, and described CMOS camera is with USB interface, and USB port direct plugging-in CMOS camera is fixed on CCD camera assembly tail end; Described CCD camera assembly is connected with described vertical adjustable plate by camera mounting blocks; Described Level tune plate is fixedly mounted on described base plate; Described vertical adjustable plate is arranged on described Level tune plate; Described Level tune plate has track, and described vertical adjustable plate can be moved by track on described leveling board; Described vertical adjustable plate is provided with track, and described CCD camera assembly moves up and down on described vertical adjustable plate by described camera mounting blocks.As described in step measure time, outline to be measured by the adjustment of Level tune plate and vertical adjustable plate, can make surveyed edge of work profile be imaged on the zone line of image, adapts to the dimensional measurement requirement of different part thus; The sharpness of imaging can pass through the installation site of adjustment mounting blocks and camera mounting blocks, thus the distance changing measured workpiece and imaging system realizes.
A kind of part dimension measurement system based on CMOS machine vision of the present invention, through experimental analysis, this system repeatability precision is high, and the linearity is good, the measuring precision is little by the impact of time and temperature, and measuring accuracy can reach the requirement of micron order measuring accuracy; This system can be used in online part dimension measurement, good economy performance.
The invention has the beneficial effects as follows: the present invention can realize non-cpntact measurement, good reliability and measuring accuracy can be reached, after being equipped with special loading and unloading system, line can also be conveniently implemented in measure, and this invention structure is simple, low cost of manufacture, work efficiency is high, flexibly, measure substantially not by the restriction of accessory size; Not only can realize appearance profile dimensional measurement, also can complete the inside diameter measurement of small through hole; The measurement of tubaeform slot bottom width can be realized after being equipped with special accessory.
Accompanying drawing explanation
Fig. 1 is measuring system overall framework figure;
Fig. 2 is the overall construction drawing of measuring system;
Fig. 3 is the schematic diagram that whether qualified inspection accessory size is;
Fig. 4 is fine small through hole inside diameter measurement schematic diagram when being;
Fig. 5 is that tubaeform groove groove width measures sectional view;
Fig. 6 is tubaeform groove groove width measuring principle figure
In figure: 1-base plate, 2-locating piece, 3-riser, 4-backlight, 5-measured workpiece, 6-object lens, 7-lens barrel, 8-camera mounting blocks, 9-Level tune plate, the vertical adjustable plate of 10-, 11-eyepiece, 12-CMOS camera.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in detail.
Embodiment 1
A kind of based on CMOS machine vision Size Measuring System, comprise image capture module, image processing module and dimensional measurement module.Fig. 1 gives the overall framework figure of the automated part Size Measuring System based on CMOS machine vision.Image capture module completes the image collecting function to captured parts profile edge; After image processing module carries out binaryzation, filtering process to the image gathered, then by rim detection, obtain the edge of part image; Dimensional measurement module is by feature extraction, the pixel value calculating surveyed target edges profile, and by demarcating, this pixel value then directly can reflect the size of part.
Described image capture module structure is as Fig. 2, comprise imaging system and mechanical part, mechanical part comprises base plate 1, locating piece 2, riser 3, backlight 4, Level tune plate 9, vertically adjustable plate 10, described locating piece 2 is fixedly mounted on described base plate 1, described riser 3 is fixed by screws on described locating piece 2, described backlight 4 is connected on riser 3, and described Level tune plate 9 is fixedly mounted on described base plate 1, and described vertical adjustable plate 10 is arranged on described Level tune plate 9.Described imaging system comprises CCD camera assembly, camera mounting blocks 8, and described CCD camera assembly is connected with described vertical adjustable plate 10 by camera mounting blocks 8.
Described CCD camera assembly comprises eyepiece 11, object lens 6, lens barrel 7, CMOS camera 12, and described CMOS camera 12 is with USB interface, and USB port direct plugging-in CMOS camera 12 is fixed on CCD camera assembly tail end.
There is draw-in groove described locating piece 2 front end, matches, be convenient to fixation workpiece with workpiece shapes.
Described Level tune plate 9 has track, and described vertical adjustable plate 10 is arranged on described Level tune plate 9, and described vertical adjustable plate 10 can be moved by track on described Level tune plate 9.
On described vertical adjustable plate, 10 are provided with track, and described CCD camera assembly moves up and down on described vertical adjustable plate 10 by described camera mounting blocks 8.
Invention also provides a kind of part dimension measurement method, comprise the following steps:
(A1) all parts of installation hardware components are regulated, CCD camera assembly is installed on camera mounting blocks 8, regulate Level tune plate 9 and vertical adjustable plate 10, make CCD camera assembly highly roughly the same with backlight 4, measured workpiece 5 is between imaging system and backlight 4.
(A2) the strict fixation workpiece position of at every turn putting, is realized the accurate location of workpiece, is powered by 1.5V direct current to backlight 4 by locating piece 2.
(A3) system connects rear collection image, sets up grey level histogram, carries out histogram specification, medium filtering process, and single threshold is split, and arrangement for closed configuration process and Canny rim detection, carry out matching by least square method to image border profile; Gone out the pixel value of edge contour by the sub-VI function calculating adopting LabVIEW to provide, according to the pixel value calculated, after system is demarcated, the corresponding relation of pixel value and size value can be set up; According to the pixel value calculated, just can calculate the size value corresponding to this pixel value, then can complete the dimensional measurement of part.
Present invention also offers the method for inspection that whether qualified a kind of accessory size is, the present invention not only can realize appearance profile dimensional measurement, also can complete the measurement of fine through-hole aperture, the measurement of tubaeform slot bottom width can be realized after being equipped with gauge head (as shown in Figure 5).
Described based on CMOS machine vision part dimension measurement system, comprise base plate 1, locating piece 2, riser 3, backlight 4, imaging system, Level tune plate 9, vertically adjustable plate 10; Described imaging system comprises CCD camera assembly and camera mounting blocks 8; Described locating piece 2 is fixedly mounted on described base plate 1, and described locating piece 2 can be changed according to different part shapes, can realize better locating tested part and measuring; Described riser 3 is fixed by screws on described locating piece 2; Described backlight 4 is connected on riser 3; Described imaging system comprises CCD camera assembly, camera mounting blocks 8; Described CCD camera assembly comprises eyepiece 11, object lens 6, lens barrel 7, CMOS camera 12, and described CMOS camera 12 is with USB interface, and USB port direct plugging-in CMOS camera is fixed on CCD camera assembly tail end; Described CCD camera assembly is connected with described vertical adjustable plate 10 by camera mounting blocks 8; Described Level tune plate 9 is fixedly mounted on described base plate 1; Described vertical adjustable plate 10 is arranged on described Level tune plate 9; Described Level tune plate 9 has track, and described vertical adjustable plate 10 can be moved by track on described leveling board 9; Described vertical adjustable plate 10 is provided with track, and described CCD camera assembly moves up and down on described vertical adjustable plate 10 by described camera mounting blocks 8.As described in step measure time, outline to be measured by the adjustment of Level tune plate 9 and vertical adjustable plate 10, can make surveyed edge of work profile be imaged on the zone line of image, adapts to the dimensional measurement requirement of different part thus; The sharpness of imaging can pass through the installation site of adjustment mounting blocks and camera mounting blocks, thus the distance changing measured workpiece and imaging system realizes.
Enumerate three measurements below, inspection embodiment 2-4 does the present invention and more describes in detail.
Embodiment 2
The method of inspection that whether qualified accessory size is.A kind of based on CMOS machine vision part dimension measurement system by base plate, locating piece, riser, backlight, imaging system, Level tune plate, the compositions such as vertical adjustable plate, imaging system is made up of CCD camera assembly and camera mounting blocks, CCD camera assembly comprises eyepiece, object lens, lens barrel and CMOS camera, described locating piece is fixedly mounted on described base plate, described riser is fixed by screws on described locating piece, described backlight is connected on riser, described Level tune plate is fixedly mounted on described base plate, described vertical adjustable plate is arranged on described Level tune plate, described Level tune plate there is track, described vertical adjustable plate is arranged on described Level tune plate, described vertical adjustable plate can be moved by track on described leveling board.During measurement, the status requirement strict conformance that workpiece is put at every turn, is realized the accurate location of workpiece by locating piece.Backlight is fixed on riser, is powered to it by 1.5V direct supply.After the good all parts of mounting and adjusting, connected system, gathers image, set up grey level histogram, carry out histogram specification, medium filtering process, single threshold is split, and arrangement for closed configuration process and Canny rim detection, carry out matching by least square method to image border profile; Gone out the pixel value of edge contour by the sub-VI function calculating adopting LabVIEW to provide, according to the pixel value calculated, after system is demarcated, the corresponding relation of pixel value and size value can be set up; According to the pixel value calculated, the size value corresponding to this pixel value just can be calculated.
If whether inspection tested part is qualified, then only need judge whether accessory size is in dimensional tolerance range, be illustrated in figure 3 the schematic diagram that whether qualified inspection accessory size is, by above-mentioned steps, measurement is carried out to the test specimen of Upper-lower Limit size and obtain corresponding Upper-lower Limit pixel value, demarcate the region 31 that measured workpiece is qualified, according to the corresponding relation of pixel value and size value, if if the edge contour pixel value that measured piece records is positioned between Upper-lower Limit pixel value (i.e. region 31), then measured piece is qualified; If measured piece edge contour pixel value is positioned at more than the upper limit (workpiece is the longest) contour edge, part overlength; If measured piece edge contour pixel value is positioned at below lower limit (workpiece is the shortest) contour edge, part length requirement not up to standard, part is defective.
Embodiment 3
The measuring method of fine through-hole aperture.One is made up of base plate, locating piece, riser, backlight, imaging system, Level tune plate, vertically adjustable plate etc. based on CMOS machine vision part dimension measurement system, imaging system is made up of CCD camera assembly and camera mounting blocks, and USB port direct plugging-in CMOS camera is fixed on CCD camera assembly tail end.CCD camera assembly is installed on camera mounting blocks, roughly the same with backlight height, measured workpiece is between imaging system and backlight, outline to be measured makes surveyed edge of work profile be imaged on the zone line of image by the adjustment of Level tune plate and vertical adjustable plate, can adapt to the dimensional measurement requirement of different part thus; The sharpness of imaging can pass through the installation site of adjustment mounting blocks and camera mounting blocks, thus the distance changing measured workpiece and imaging system realizes.Compared with shape dimension measurement, system only need change different locating pieces to realize the positioning instant of surveyed workpiece can.During measurement, imaging system homing position is adjusted near aperture, make the ground imaging of aperture clear-cut to image middle position, due to the irradiation of system back light 4, light is by small through hole aperture, obtain the image that a width comprises aperture district 41 and workpiece shadow region 42, see Fig. 4, concrete measuring method is: after the good all parts of mounting and adjusting, connected system, gather image, set up grey level histogram, carry out histogram specification, medium filtering process, single threshold is split, arrangement for closed configuration process and Canny rim detection, by least square method, matching is carried out to image border profile, the pixel value of small through hole edge contour is gone out by the sub-VI function calculating adopting LabVIEW to provide, according to the pixel value calculated, system is being demarcated, the corresponding relation of pixel value and small through hole diameter can set up, the diameter of the corresponding different small through hole of different pixel values.
Embodiment 4
The measuring method of tubaeform groove slot bottom width.A kind of based on CMOS machine vision part dimension measurement system by base plate, locating piece, riser, backlight, imaging system, Level tune plate, the compositions such as vertical adjustable plate, imaging system is made up of CCD camera assembly and camera mounting blocks, CCD camera assembly comprises eyepiece, object lens, lens barrel and CMOS camera, described locating piece is fixedly mounted on described base plate, described riser is fixed by screws on described locating piece, described backlight is connected on riser, described Level tune plate is fixedly mounted on described base plate, described vertical adjustable plate is arranged on described Level tune plate, described Level tune plate there is track, described vertical adjustable plate can be moved by track on described leveling board.When measuring tubaeform groove slot bottom width, (shape of gauge head 51 shape and tubaeform groove is completely the same to need to be equipped with corresponding gauge head 51, but width is slightly larger than the greatest limit width of groove), measure the schematic diagram of tubaeform slot bottom width as Fig. 5, because in the process of processing, point of a knife always has certain fillet, and therefore processed bottom land can not be definitely right angle, and current existing dimension measurement method is difficult to the accurate measurement realizing tubaeform slot bottom width.As Fig. 5, during measurement, special accessory and gauge head 51 move to notch near, gap between CMOS camera panting probe 51 and workpiece notch, captured image effect is as Fig. 6, because backlight 4 irradiates the gap between gauge head 51 and workpiece notch, light passes through gap, to clap gap area be clear zone 61 (photic zone), the width in clear zone 61 is determined by the width in gauge head and bottom land gap, the clear zone width of image display is larger, then show that the gap of gauge head and slot bottom width is larger, the numerical value of slot bottom width is larger, according to the corresponding relation of pixel value and size value, slot bottom width can be obtained.
Above content to do the present invention in conjunction with concrete embodiment to describe in detail further, can not assert that specific embodiments of the invention are only limited to these explanations.For general technical staff of the technical field of the invention, without departing from the inventive concept of the premise, any type of simple deduction or equivalence are replaced, and all fall within protection scope of the present invention.

Claims (4)

1. based on a CMOS machine vision part dimension measurement system, it is characterized in that, comprise image capture module, image processing module and dimensional measurement module; Described image capture module completes the image acquisition to captured parts profile edge; After image processing module carries out binaryzation, filtering process to the image gathered, then by rim detection, obtain the edge of part image; Dimensional measurement module is by feature extraction, the pixel value calculating surveyed target edges profile, and by demarcating, this pixel value then directly can reflect the size of part;
Described image capture module comprises imaging system and mechanical part, described mechanical part comprises base plate, locating piece, riser, backlight, Level tune plate, vertically adjustable plate, described locating piece is fixedly mounted on described base plate, described riser is fixed by screws on described locating piece, described backlight is connected on riser, described Level tune plate is fixedly mounted on described base plate, and described vertical adjustable plate is arranged on described Level tune plate;
Described imaging system comprises CCD camera assembly, camera mounting blocks, described CCD camera assembly is connected with described vertical adjustable plate by camera mounting blocks, described CCD camera assembly comprises eyepiece, object lens, lens barrel, CMOS camera, described CMOS camera is USB port direct plugging-in CMOS camera, and described CMOS camera is fixed on CCD camera assembly tail end.
2. as claimed in claim 1 based on CMOS machine vision part dimension measurement system, it is characterized in that, there is draw-in groove described locating piece front end, matches, be convenient to fixation workpiece with workpiece shapes.
3. as claimed in claim 1 based on CMOS machine vision part dimension measurement system, it is characterized in that, described Level tune plate has track, and described vertical adjustable plate is arranged on described Level tune plate, and described vertical adjustable plate can be moved by track on described Level tune plate.
4. as claimed in claim 1 based on CMOS machine vision part dimension measurement system, it is characterized in that, described vertical adjustable plate is provided with track, and described CCD camera assembly moves up and down on described vertical adjustable plate by described camera mounting blocks.
CN201110421930.0A 2011-12-16 2011-12-16 CMOS (complementary metal-oxide-semiconductor)-machine-vision-based component size measuring system and measurement test method Expired - Fee Related CN102538672B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201110421930.0A CN102538672B (en) 2011-12-16 2011-12-16 CMOS (complementary metal-oxide-semiconductor)-machine-vision-based component size measuring system and measurement test method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201110421930.0A CN102538672B (en) 2011-12-16 2011-12-16 CMOS (complementary metal-oxide-semiconductor)-machine-vision-based component size measuring system and measurement test method

Publications (2)

Publication Number Publication Date
CN102538672A CN102538672A (en) 2012-07-04
CN102538672B true CN102538672B (en) 2015-05-20

Family

ID=46346181

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201110421930.0A Expired - Fee Related CN102538672B (en) 2011-12-16 2011-12-16 CMOS (complementary metal-oxide-semiconductor)-machine-vision-based component size measuring system and measurement test method

Country Status (1)

Country Link
CN (1) CN102538672B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105279756A (en) * 2015-10-19 2016-01-27 天津理工大学 Notch circular arc part dimension visual detection method based on self-adapting region division

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104165591A (en) * 2014-09-12 2014-11-26 东莞市三姆森光电科技有限公司 Fully-automatic optical size detection method and system for metal shell
CN104180772B (en) * 2014-09-15 2016-08-24 王申 A kind of vision inspection apparatus
CN104316191B (en) * 2014-11-07 2017-02-15 京东方科技集团股份有限公司 Chroma testing method and chroma testing device
CN104949589B (en) * 2015-06-26 2016-08-24 中北大学 The automatic school of cartridge case is measured machine and comprises the measurement system of this school amount machine
CN105352449A (en) * 2015-09-17 2016-02-24 中北大学 Measurement system of shape and overall size of part on the basis of machine vision and measurement testing method of shape and overall size of part on the basis of machine vision
CN105157611A (en) * 2015-09-30 2015-12-16 广州超音速自动化科技股份有限公司 Visual detection method of pipe thread
CN105241380A (en) * 2015-09-30 2016-01-13 广州超音速自动化科技股份有限公司 Visual detection method for zigzag screw thread
CN105258652A (en) * 2015-09-30 2016-01-20 广州超音速自动化科技股份有限公司 Trapezoidal thread visual detection method
CN107449360A (en) * 2017-06-27 2017-12-08 无锡贺邦汽车配件有限公司 A kind of Size Measuring System for die casing for automobile
CN107314957B (en) * 2017-06-30 2020-07-07 长安大学 Method for measuring rock block size distribution
CN108534684B (en) * 2018-03-08 2020-07-07 上海第二工业大学 Lab VIEW development platform-based dimension measurement system and measurement method thereof
CN108759664B (en) * 2018-05-22 2021-06-08 湖南瑞智健科技有限公司 Nuclear fuel rod size detection method and system based on telecentric optics
CN109934839A (en) * 2019-03-08 2019-06-25 北京工业大学 A kind of workpiece inspection method of view-based access control model
CN110866894B (en) * 2019-10-08 2023-05-26 南京航空航天大学 Cross-granularity sheet metal part identification system and method based on machine vision technology
CN112967249B (en) * 2021-03-03 2023-04-07 南京工业大学 Intelligent identification method for manufacturing errors of prefabricated pier reinforcing steel bar holes based on deep learning
CN114219802B (en) * 2022-02-21 2022-06-14 成都飞机工业(集团)有限责任公司 Skin connecting hole position detection method based on image processing

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1865917A (en) * 2006-05-18 2006-11-22 宋四海 Measuring analyzer for dynamic characteristics of liquid surface and interface based on high speed image processing
CN201266076Y (en) * 2008-06-27 2009-07-01 东南大学 Large size part measuring apparatus based on machine vision
CN101504280A (en) * 2009-03-02 2009-08-12 华中科技大学 Imaging system for component axial centering detection apparatus
CN201320564Y (en) * 2008-12-09 2009-10-07 杭州嘉力讯电子科技有限公司 Punching on-line detection system

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004046772A (en) * 2002-05-13 2004-02-12 3D Media Co Ltd Method, system and apparatus for processing image

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1865917A (en) * 2006-05-18 2006-11-22 宋四海 Measuring analyzer for dynamic characteristics of liquid surface and interface based on high speed image processing
CN201266076Y (en) * 2008-06-27 2009-07-01 东南大学 Large size part measuring apparatus based on machine vision
CN201320564Y (en) * 2008-12-09 2009-10-07 杭州嘉力讯电子科技有限公司 Punching on-line detection system
CN101504280A (en) * 2009-03-02 2009-08-12 华中科技大学 Imaging system for component axial centering detection apparatus

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
基于图像处理的刀具几何参数测量技术研究;张彬 等;《工具技术》;20101231;第44卷(第7期);101-104 *

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105279756A (en) * 2015-10-19 2016-01-27 天津理工大学 Notch circular arc part dimension visual detection method based on self-adapting region division
CN105279756B (en) * 2015-10-19 2018-06-12 天津理工大学 Notch circular arc accessory size visible detection method based on adaptive region segmentation

Also Published As

Publication number Publication date
CN102538672A (en) 2012-07-04

Similar Documents

Publication Publication Date Title
CN102538672B (en) CMOS (complementary metal-oxide-semiconductor)-machine-vision-based component size measuring system and measurement test method
CN101149254B (en) High accuracy vision detection system
CN101561249B (en) Method for automatically detecting fit dimension of surgical knife blade
CN104112269A (en) Solar cell laser-marking parameter detection method based on machine vision and system thereof
CN103674839A (en) Visual sample positioning operating system and method based on light spot detection
CN105842062A (en) Real-time crack propagation monitoring device and real-time crack propagation monitoring method
CN104111485A (en) Stereo imaging based observation method for raindrop size distribution and other rainfall micro physical characteristics
CN101576372A (en) Automatic detection device for size of used position of surgical instrument and detection method thereof
CN102636496A (en) Defect width calibration standardizing system and method in optical surface defect dark field detection
CN104677782A (en) Machine vision online detection system and method for electric connector shell
CN105352449A (en) Measurement system of shape and overall size of part on the basis of machine vision and measurement testing method of shape and overall size of part on the basis of machine vision
JP5913903B2 (en) Shape inspection method and apparatus
CN105066903A (en) Laser three-dimensional measurement system and measurement method thereof
CN207963763U (en) A kind of shaft part size observation device based on NI Vision Builder for Automated Inspection
CN103292739A (en) Actuator-free surface shape accurate measurement device and method
CN205067059U (en) Optical bench of focus is surveyed to magnifying power method
CN104316530A (en) Part detection method and application
CN103084927A (en) Online measurement system and online measurement method thereof
CN201522265U (en) VCM magnetic steel vision detecting system
CN201773041U (en) Impression size measuring device for ball pressure test
CN201421322Y (en) Visual image acquisition device for detecting surgical instrument
CN208187381U (en) Laser leveler automatic checkout system
CN102052896A (en) Automatic method for detecting dimension of use part of surgical instrument
CN113888651B (en) Dynamic and static visual detection system
CN205655799U (en) Metal sheet surface detection device that can adjusting position

Legal Events

Date Code Title Description
C06 Publication
PB01 Publication
C10 Entry into substantive examination
SE01 Entry into force of request for substantive examination
C14 Grant of patent or utility model
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20150520

Termination date: 20161216

CF01 Termination of patent right due to non-payment of annual fee