CN102538482A - Combination method for aviation heater - Google Patents
Combination method for aviation heater Download PDFInfo
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- CN102538482A CN102538482A CN2011104546302A CN201110454630A CN102538482A CN 102538482 A CN102538482 A CN 102538482A CN 2011104546302 A CN2011104546302 A CN 2011104546302A CN 201110454630 A CN201110454630 A CN 201110454630A CN 102538482 A CN102538482 A CN 102538482A
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Abstract
The invention relates to a combination method for an aviation heater, which is characterized in that a plurality of heating unit areas (3) are arranged on refractory supporting bricks in a hearth of a furnace, a spatial area (5) capable of holding heating element units (4) is arranged in each heating unit area (3) and divided into spatial positions capable of holding more than three heating element units (4), the heater can be formed by combining a plurality of heating unit areas (3) of the same structure or of different structures, and the heating element units (4) placed in the same heating unit area (3) are connected to a power supply after series connection. According to different spatial environments, different hearth sizes and different requirements on heat, combination forms can meet different requirements. As each spatial area (5) is divided into the spatial positions capable of holding six heating element units in various distribution modes, the combination method is even in heating and precise in temperature control.
Description
Technical field
The present invention relates to the compound mode of a kind of aviation with heater.
Background technology
The industry resistance furnace uses lectrothermal alloy wire as heating element heater usually, converts electric energy to heat energy through it, is heated the workpiece that is processed by heat energy.In order to guarantee the quality of heat treatment of workpieces, the furnace temperature uniformity of stove is a very important index.In order to reach this index request, can take diversified means.Usually heating element heater is evenly to arrange in burner hearth, and this mode can only satisfy the general stove of furnace temperature uniformity requirement.And along with development of aviation and aerospace technology; Also increasingly high to aviation with the requirement of the furnace temperature uniformity of industrial heat-treatment furnace; For example the furnace temperature uniformity of heat treatment car type furnace requires to be ± 5 ℃ (being generally ± 10 ℃), and this just needs a kind of preferred arrangement mode of new heating element heater.
Summary of the invention
The technical problem that the present invention will solve provides the compound mode of a kind of aviation with heater, to overcome the defective that exists in the prior art.
Technical scheme of the present invention is: a kind of aviation is with the compound mode of heater; It is characterized in that: the refractory material in the burner hearth of body of heater supports brick and is provided with some heating units district, is provided with the space region that the heating element heater unit can be installed in each heating unit district; Space region is divided into the locus that can place 3 above heating element heater unit, and heater can be constituted by some same structure heating units district, also can constitute with some different structure heating units district; Be connected to power supply after each heating element heater units in series of placing in the same heating unit district.
Described heating unit district is made up of space region and heating element heater unit, and the heating element heater unit of different screw pitches constitutes the heating unit district of different structure; The different heating unit districts that constitute different structure, the quantity that the heating element heater unit is placed in space region position different or that in space region, place.
Said heating element heater unit is a lectrothermal alloy wire; Lectrothermal alloy wire is that the lectrothermal alloy wire of coiling pitch can be divided into 3 kinds of various structure along its length, and promptly screw pitch can be T; Also can be 2T; Or the lectrothermal alloy wire of coiling pitch along its length, the screw pitch of coiled is T in 1/4 length at two ends, the screw pitch of coiled is 2T in 1/2 length of centre, constitutes 1T heating element heater unit like this; 2T heating element heater unit; The heating element heater unit of these three kinds of different structures of T+2T heating element heater unit.
The heating element heater unit of placing in the described space region has at least more than 3; The screw pitch of each heating element heater unit can be identical also can be inequality, promptly each heating element heater cellular construction can be identical, also can be inequality; 3 heating element heater unit placement space position in space region respectively can be that symmetry is placed; Also can be asymmetric placement, can be to have vacant position to put promptly to have spaced apartly, also can be continuously at a distance from distributing; As successively from top to bottom 3 locus all be placed with the heating element heater unit respectively; Below three be empty position, also can be to have spaced apartly, do not place the heating element heater unit on the position that promptly has living space between two heating element heater unit and be called for short the room.
Described several space region, each space region all are divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit of several different structures is placed on each space region same spatial location; Or the heating element heater unit of several same structure is placed on each space region different spatial positions; The heating element heater unit that can also be several different structures is placed on each space region different spatial positions, more than these distribute and all to constitute the heating unit district of different structure.
Described several space region, each space region all are divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit of 3 different structures is placed on each space region same spatial location; Or the heating element heater unit of 3 same structures is placed on each space region different spatial positions; The heating element heater unit that can also be 3 different structures is placed on each space region different spatial positions, more than these distribute and all to constitute the heating unit district of different structure.
Described several space region, each space region all are divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit of 4 different structures is placed on each space region same spatial location; Or the heating element heater unit of 4 same structures is placed on each space region different spatial positions; The heating element heater unit that can also be 4 different structures is placed on each space region different spatial positions, more than these distribute and all to constitute the heating unit district of different structure.
Described several space region, each space region all are divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit of 5 different structures is placed on each space region same spatial location; Or the heating element heater unit of 5 same structures is placed on each space region different spatial positions; The heating element heater unit that can also be 5 different structures is placed on each space region 5 different spatial positions, more than these distribute and all to constitute the heating unit district of different structure.
Described several space region, each space region all are divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit of 6 different structures is placed on each space region same spatial location; Or the heating element heater unit of 6 same structures is placed on each space region different spatial positions; The heating element heater unit that can also be 6 different structures is placed on each space region different spatial positions, more than these distribute and all to constitute the heating unit district of different structure.
Technique effect of the present invention is: to because different space environments and different size of burner hearth and different heat requirements; Combining form also adapts to different requirement, and the present invention is different various heating units district 3 structures that constitute various combination in position that 3 different structure heating element heater unit are placed in space region 5.The unit of heating element heater is processed into different pitch T, according to the demand of burner hearth to heat, the unit optimization of heating element heater is arranged in rational position.Can be spaced, also can be not at interval, with the layout of multiple combination, reaches the requirement of the uniformity of furnace temperature.For example at certain high temperature car type furnace, the size in its effective operating room is long to be 4500mm * wide 2200mm * high 1300mm.After preferred arrangement, the furnace temperature uniformity is ± 3.15 ℃ in the time of 500 ℃, in the time of 940 ℃, is ± 2.8 ℃, in the time of 1010 ℃, is ± 2.7 ℃, smaller or equal to ± 5 ℃ requirement with the unit of heating element heater.
Description of drawings
Below in conjunction with the embodiment accompanying drawing the present invention is further specified:
Fig. 1 is that pitch is T heating element heater unit;
Fig. 2 is that pitch is the heating element heater unit of 2T;
Fig. 3 is that pitch is the heating element heater unit that T+2T mixes;
Fig. 4 is embodiment 1 a heating element heater modular construction sketch map;
Fig. 5 is embodiment 2 heating element heater modular construction sketch mapes;
Fig. 6 is embodiment 3 heating element heater modular construction sketch mapes;
Fig. 7 is embodiment 4 heating element heater modular construction sketch mapes;
Fig. 8 is embodiment 5 heating element heater modular construction sketch mapes;
Fig. 9 is embodiment 6 heating element heater modular construction sketch mapes;
Figure 10 is embodiment 7 heating element heater modular construction sketch mapes;
Figure 11 is embodiment 8 heating element heater modular construction sketch mapes;
Figure 12 is embodiment 9 heating element heater modular construction sketch mapes;
Figure 13 is embodiment 10 heating element heater modular construction sketch mapes;
Figure 14 is embodiment 11 heating element heater modular construction sketch mapes;
Figure 15 is embodiment 12 heating element heater modular construction sketch mapes;
Figure 16 is embodiment 13 heating element heater modular construction sketch mapes;
Figure 17 is embodiment 14 heating element heater modular construction sketch mapes;
Figure 18 is embodiment 15 heating element heater modular construction sketch mapes;
Figure 19 is embodiment 16 heating element heater modular construction sketch mapes;
Figure 20 is embodiment 17 heating element heater modular construction sketch mapes;
Figure 21 is embodiment 18 heating element heater modular construction sketch mapes;
Figure 22 is embodiment 19 heating element heater modular construction sketch mapes;
Figure 23 is embodiment 20 heating element heater modular construction sketch mapes;
Figure 24 is embodiment 21 heating element heater modular construction sketch mapes;
Figure 25 is embodiment 22 heating element heater modular construction sketch mapes;
Figure 26 is embodiment 23 heating element heater modular construction sketch mapes;
Figure 27 is embodiment 24 heating element heater modular construction sketch mapes;
Figure 28 is embodiment 25 heating element heater modular construction sketch mapes;
Figure 29 is embodiment 26 heating element heater modular construction sketch mapes;
Figure 30 is embodiment 27 heating element heater modular construction sketch mapes;
Figure 31 is embodiment 28 heating element heater modular construction sketch mapes;
Figure 32 is embodiment 29 heating element heater modular construction sketch mapes;
Figure 33 is embodiment 30 heating element heater modular construction sketch mapes;
Figure 34 is embodiment 31 heating element heater modular construction sketch mapes;
Figure 35 is embodiment 32 heating element heater modular construction sketch mapes;
Figure 36 is embodiment 33 heating element heater modular construction sketch mapes;
Figure 37 is an embodiment of the invention structural representation;
Figure 38 is an embodiment heating unit plot structure sketch map.
Reference numeral is: 1. body of heater, 2. burner hearth, 3. heating unit district, 4. heating element heater unit, 5. space region.
The specific embodiment
The heating element heater that the invention belongs to a kind of industrial resistance furnace arranges that particularly the preferred arrangement of heating element heater has improved the temperature uniformity of aviation with industrial resistance furnace.
According to the size of stove size of burner hearth, can select several kinds of patterns among Fig. 4 to Figure 38 to make up (seeing that table 1 is to shown in the table 3), form the thermal treatment zone of stove, reach the requirement of the furnace temperature uniformity≤5 ℃.
The unit of the present invention through three kinds of heating element heaters is combined into the multiple thermal treatment zone, reaches the requirement of the furnace temperature uniformity≤5 ℃.Certain thermal treatment zone of example is made up by the following units, and maximum unit of the thermal treatment zone are 6.
This aviation of the embodiment of the invention is made up mode with heater, it is characterized in that: the refractory material in the burner hearth of body of heater supports brick and is provided with some heating units district, is provided with the space region that the heating element heater unit can be installed in each heating unit district; Space region is divided into the locus that can place 3 above heating element heater unit, and heater can be constituted by some same structure heating units district, also can constitute with some different structure heating units district; Be connected to power supply after each heating element heater units in series of placing in the same heating unit district.
Described heating unit district 3 is made up of space region 5 and heating element heater unit 4, and the heating element heater unit 4 of different screw pitches constitutes the heating unit district 3 of different structure; The different heating unit districts 3 that constitute different structure, the quantity that heating element heater unit 4 is placed in space region 5 position different or that in space region 5, place.
Described space region 5 is divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit of 3 different structures or 3 heating element heater unit are placed on the heating unit district 3 that constitutes different structure on the different spatial positions.
Said heating element heater unit 3 is a lectrothermal alloy wire; Lectrothermal alloy wire is that the lectrothermal alloy wire of coiling pitch can be divided into 3 kinds of various structure along its length, and promptly screw pitch can be T; Also can be 2T; Or the lectrothermal alloy wire of coiling pitch along its length, the screw pitch of coiled is T in 1/4 length at two ends, the screw pitch of coiled is 2T in 1/2 length of centre, constitutes 1T heating element heater unit like this; 2T heating element heater unit; The heating element heater unit of these three kinds of different structures of T+2T heating element heater unit.
The heating element heater unit of placing in the described space region 54 has at least more than 3; The screw pitch of each heating element heater unit 4 can be identical also can be inequality, promptly each heating element heater unit 4 structures can be identical, also can be inequality; 3 heating element heater unit 4 placement space position in space region 5 respectively can be that symmetry is placed; Also can be asymmetric placement, can be to have vacant position to put promptly to have spaced apartly, also can be continuously at a distance from distributing; As successively from top to bottom 3 locus all be placed with heating element heater unit 4 respectively; Below three be empty position, also can be to have spaced apartly, do not place 4 abbreviation rooms, heating element heater unit on the position that promptly has living space between two heating element heater unit 4.
Described several space region 5, each space region 5 all are divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit 4 of several different structures is placed on each space region 5 same spatial location; Or the heating element heater unit 4 of several same structure is placed on each space region different spatial positions; The heating element heater unit 4 that can also be several different structures is placed on each space region 5 different spatial positions, more than these distribute and all to constitute the heating unit district 3 of different structure.
In following examples with 1T heating element heater unit; 2T heating element heater unit; The heating element heater unit of these three kinds of different structures of T+2T heating element heater unit, being called for short pitch is that T or pitch are 2T; Or pitch is T+2T.
In following examples space region 5 is divided into 6 locus can placing 6 heating element heater unit and weaves into 1,2,3,4,5,6 locus, abbreviate as in following examples: 1,2,3,4,5,6 positions.Room described in the following embodiment is meant that not placing the heating element heater unit on the locus of space region 5 is called for short the room.
Said heating element heater unit 4 can be spaced apart in the space region 5 of heating element heater unit.
Said three kinds of heating element heater unit 4 are combined serial each other.
Table 1
Table 2
Table 3
Fig. 1 is that pitch is T heating element heater unit 4.
With lectrothermal alloy wire coiling pitch is the heating element heater unit 4 (shape such as spring) of T.
Fig. 2 is that pitch is the heating element heater unit 4 of 2T.
With lectrothermal alloy wire coiling pitch is the heating element heater unit 4 of 2T.
Fig. 3 is that pitch is the heating element heater unit 4 that T+2T mixes.
With the heating element heater unit 4 that lectrothermal alloy wire coiling pitch does not wait, the length direction in heating element heater unit 4, the screw pitch of coiled is T in 1/4 length at two ends, the screw pitch of coiled is 2T in 1/2 length of centre.
Fig. 4 is embodiment 1, and pitch is three standard heating element heater unit combination (3 rooms) of T.
With pitch is that 3 standard heating element heater unit 4 of T are arranged on the positional number 1,2,3 of space region 5; They are positioned over putting on the brick of heating furnace burner hearth, all are together in series, be connected to power supply; The positional number 4,5,6 of space region 5 is the room, forms a thermal treatment zone.
Fig. 5 is embodiment 2, and pitch is three standard heating element heater unit combination (3 rooms) of T.
With pitch is that 3 standard heating element heater unit 4 of T are arranged on the positional number 1,3,5 of space region 5; They are positioned over putting on the brick of heating furnace burner hearth, all are together in series, be connected to power supply; The positional number 2,4,6 of space region 5 is the room, forms a thermal treatment zone.
Fig. 6 is embodiment 3, and pitch is three standard heating element heater unit combination (3 rooms) of T.
With pitch is that 3 standard heating element heater unit 4 of T are arranged on the positional number 2,4,6 of space region 5; They are positioned over putting on the brick of heating furnace burner hearth, all are together in series, be connected to power supply; The positional number 1,3,5 of space region 5 is the room, forms a thermal treatment zone.
Fig. 7 is embodiment 4, and pitch is three standard heating element heater unit combination (3 rooms) of 2T.
With pitch is that 3 heating element heater unit 4 of 2T are arranged on the positional number 1,2,3 of space region 5; They are positioned over putting on the brick of heating furnace burner hearth, all are together in series, be connected to power supply; The positional number 4,5,6 of space region 5 is the room, forms a thermal treatment zone.
Fig. 8 is embodiment 5, and pitch is three standard heating element heater unit combination (3 rooms) of 2T.
With pitch is that 3 heating element heater unit 4 of 2T are arranged on the positional number 1,3,5 of space region 5; They are positioned over putting on the brick of heating furnace burner hearth, all are together in series, be connected to power supply; The positional number 2,4,6 of space region 5 is the room, forms a thermal treatment zone.
Fig. 9 is embodiment 6, and pitch is three standard heating element heater unit combination (3 rooms) of 2T.
With pitch is that 3 heating element heater unit 4 of 2T are arranged on the positional number 2,4,6 of space region 5; They are positioned over putting on the brick of heating furnace burner hearth, all are together in series, be connected to power supply; The positional number 1,3,5 of space region 5 is the room, forms a thermal treatment zone.
Figure 10 is embodiment 7, and pitch is three standard heating element heater unit combination (3 rooms) of T+2T.
With pitch is that 3 heating element heater unit 4 of T+2T are arranged on the positional number 1,2,3 of space region 5; They are positioned over putting on the brick of heating furnace burner hearth, all are together in series, be connected to power supply; The positional number 4,5,6 of space region 5 is the room, forms a thermal treatment zone.
Figure 11 is embodiment 8, and pitch is three standard heating element heater unit combination (3 rooms) of T+2T.
With pitch is that 3 heating element heater unit 4 of T+2T are arranged on the positional number 1,3,5 of space region 5; They are positioned over putting on the brick of heating furnace burner hearth, all are together in series, be connected to power supply; The positional number 2,4,6 of space region 5 is the room, forms a thermal treatment zone.
Figure 12 is embodiment 9, and pitch is three standard heating element heater unit combination (3 rooms) of T+2T.
With pitch is that 3 heating element heater unit 4 of T+2T are arranged on the positional number 2,4,6 of space region 5; They are positioned over putting on the brick of heating furnace burner hearth, all are together in series, be connected to power supply; The positional number 1,3,5 of space region 5 is the room, forms a thermal treatment zone.
Figure 13 is embodiment 10, and pitch is six standard heating element heater unit combination of T+2T.
With pitch is 6 heating element heater unit combination of T+2T, is arranged in putting on the brick in the heating furnace burner hearth, all is together in series, and is connected to power supply, forms a thermal treatment zone.
Figure 14 is embodiment 11, and pitch is six standard heating element heater unit combination of T.
With pitch is 6 heating element heater unit combination of T, is arranged in putting on the brick in the heating furnace burner hearth, all is together in series, and is connected to power supply, forms a thermal treatment zone.
Figure 15 is embodiment 12, and pitch is six standard heating element heater combinations of 2T.
With pitch is that 6 heating element heater unit 4 of 2T combine, and is arranged in putting on the brick in the heating furnace burner hearth, all is together in series, and is connected to power supply, forms a thermal treatment zone.
Figure 16 is embodiment 13, and pitch is that 3 T and pitch are 3 T+2T heating element heater unit combination.
With pitch is that 3 heating element heater unit 4 of T are arranged on the positional number 2,4,6 of space region 5; The heating element heater unit 4 of 3 T+2T is arranged on the positional number 1,3,5 of space region 5; They all are positioned over putting on the brick in the heating furnace burner hearth; All be together in series, be connected to power supply, form a thermal treatment zone.
Figure 17 is embodiment 14, and pitch is that 3 2T and pitch are 3 T+2T Hybrid Heating cell combinations.
With pitch is that 3 heating element heater unit 4 of 2T are arranged on the positional number 2,4,6 of space region 5; The heating element heater unit 4 of 3 T+2T is arranged on the positional number 1,3,5 of space region 5; They all are positioned over putting on the brick in the heating furnace burner hearth; All be together in series, be connected to power supply, form a thermal treatment zone.
Figure 18 is embodiment 15, and pitch is that 3 T and pitch are 3 2T Hybrid Heating cell combinations.
With pitch is that 3 heating element heater unit 4 of T are arranged on the positional number 1,3,5 of space region 5; The heating element heater unit 4 of 3 2T is arranged on the positional number 2,4,6 of space region 5; They all are positioned over putting on the brick in the heating furnace burner hearth; All be together in series, be connected to power supply, form a thermal treatment zone.
Figure 19 is embodiment 16, and pitch is 2 T and 2 2T, 2 T+2T heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 1,2 of space region 5; Pitch is that 2 heating element heater unit 4 of 2T are arranged on the positional number 3,4 of space region 5; Pitch is that 2 heating element heater unit 4 of T+2T are arranged on the positional number 5,6 of space region 5, and they all are positioned over putting on the brick of heating furnace burner hearth, all is together in series; Be connected to power supply, form a thermal treatment zone.
Figure 20 is embodiment 17, and pitch is 2 T and 2 2T, 2 T+2T heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 1,4 of space region 5; 2 heating element heater unit 4 of 2T are arranged on the positional number 2,5 of space region 5; 2 heating element heater unit 4 of T+2T are arranged on the positional number 3,6 of space region 5, and they are positioned over putting on the brick of heating furnace burner hearth, all are together in series; Be connected to power supply, form a thermal treatment zone.
Figure 21 is embodiment 18, and pitch is 2 T and 2 2T, 2 T+2T heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 2,5 of space region 5; 2 heating element heater unit 4 of 2T are arranged on positional number 1,4 positions of space region 5; 2 heating element heater unit 4 of T+2T are arranged on the positional number 3,6 of space region 5, and they all are positioned over putting on the brick of heating furnace burner hearth, all are together in series; Be connected to power supply, form a thermal treatment zone.
Figure 22 is embodiment 19, and pitch is 2 T and 2 2T, 2 T+2T heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 3,6 of space region 5; 2 heating element heater unit 4 of 2T are arranged on the positional number 2,5 of space region 5; 2 heating element heater unit 4 of T+2T are arranged on the positional number 1,4 of space region 5, and they all are positioned over putting on the brick of heating furnace burner hearth, all are together in series; Be connected to power supply, form a thermal treatment zone.
Figure 23 is embodiment 20, and pitch is 2 T and 2 2T, 2 T+2T heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 2,5 of space region 5; 2 heating element heater unit 4 of 2T are arranged on the positional number 3,6 of space region 5; 2 heating element heater unit 4 of T+2T are arranged on the positional number 1,4 of space region 5, and they all are positioned over putting on the brick of heating furnace burner hearth, all are together in series; Be connected to power supply, form a thermal treatment zone.
Figure 24 is embodiment 21, and pitch is 2 T and 2 2T, 2 T+2T heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 2,5 of space region 5; 2 heating element heater unit 4 of 2T are arranged on the positional number 3,4 of space region 5; 2 heating element heater unit 4 of T+2T are arranged on the positional number 1,6 of space region 5, and they all are positioned over putting on the brick of heating furnace burner hearth, all are together in series; Be connected to power supply, form a thermal treatment zone.
Figure 25 is embodiment 22, and pitch is 2 T and 2 2T, 1 T+2T, 1 room heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 1,2 of space region 5; Pitch is that 2 heating element heater unit 4 of 2T are arranged on the positional number 3,4 of space region 5, and pitch is that 1 heating element heater unit 4 of T+2T is arranged on the positional number 5 of space region 5, and 6 is the room; They all are positioned over putting on the brick of heating furnace burner hearth; All be together in series, be connected to power supply, form a thermal treatment zone.
Figure 26 is embodiment 23, and pitch is 2 T and 2 2T, 1 T+2T, 1 room heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 3,4 of space region 5; Pitch is that 2 heating element heater unit 4 of 2T are arranged on the positional number 1,2 of space region 5, and pitch is that 1 heating element heater unit 4 of T+2T is arranged on the positional number 5 of space region 5, and the positional number 6 of space region 5 is the room; They all are positioned over putting on the brick of heating furnace burner hearth; All be together in series, be connected to power supply, form a thermal treatment zone.
Figure 27 is embodiment 24, and pitch is that 2 T and 2 2T, 1 T+2T, 1 room Hybrid Heating cell make up.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 4,5 of space region 5; The heating element heater unit 4 of 2 2T arranges it is on the positional number 1,2 of space region 5 respectively, and the heating element heater unit 4 of 1 T+2T is arranged on the positional number 3 of space region 5, and the positional number 6 of space region 5 is the room; They are put as for putting on the brick in the heating furnace burner hearth; All be together in series, be connected to power supply, form a thermal treatment zone.
Figure 28 is embodiment 25, and pitch is 2 T, 2 2T and 1 T+2T, 1 room Hybrid Heating cell combination.
With pitch is that 2 heating element heater unit 4 of 2T are arranged on the positional number 1,2 of space region 5; Pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 4,5 of space region 5, and pitch is that 1 heating element heater unit 4 of T+2T is arranged on the positional number 3 of space region 5, and the positional number 6 of space region 5 is the room; They are put as for putting on the brick in the heating furnace burner hearth; All be together in series, be connected to power supply, form a thermal treatment zone.
Figure 29 is embodiment 26, and pitch is 2 T, 2 2T and 1 T+2T, 1 room Hybrid Heating cell combination.
With pitch is that 1 heating element heater unit 4 of T+2T is arranged on the positional number 1 of space region 5; Pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 4,5 of space region 5, and pitch is that 2 heating element heater unit 4 of 2T are arranged on the positional number 2,3 of space region 5, and the positional number 6 of space region 5 is the room; They are put as for putting on the brick in the heating furnace burner hearth; All be together in series, be connected to power supply, form a thermal treatment zone.
Figure 30 is embodiment 27, and pitch is 1 T, 2 2T and 2 T+2T, 1 room Hybrid Heating cell combination.
With pitch is that 1 heating element heater unit 4 of T is arranged on the positional number 5 of space region 5; Pitch is that 2 heating element heater unit 4 of T+2T are arranged on the positional number 1,2 of space region 5, and pitch is that 2 heating element heater unit 4 of 2T are arranged on the positional number 3,4 of space region 5, and the positional number 6 of space region 5 is the room; They are put as for putting on the brick in the heating furnace burner hearth; All be together in series, be connected to power supply, form a thermal treatment zone.
Figure 31 is embodiment 28, and pitch is 2 T, 1 2T and 2 T+2T, 1 room Hybrid Heating cell combination.
With pitch is that 1 heating element heater unit 4 of 2T is arranged on the positional number 3 of space region 5; Pitch is that 2 heating element heater unit 4 of T+2T are arranged on the positional number 1,2 of space region 5, and pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 4,5 of space region 5, and the positional number 6 of space region 5 is the room; They are put as for putting on the brick in the heating furnace burner hearth; All be together in series, be connected to power supply, form a thermal treatment zone.
Figure 32 is embodiment 29, and pitch is 1 2T and 4 T+2T, 1 room heating element heater unit combination.
With pitch is that 1 heating element heater unit 4 of 2T is arranged on the positional number 3 of space region 5; The heating element heater unit 4 of 4 T+2T is arranged on the positional number 1,2,4,5 of space region 5; The positional number 5 of space region 5 is the room, and they are put as for putting on the brick in the heating furnace burner hearth, all is together in series; Be connected to power supply, form a thermal treatment zone.
Figure 33 is embodiment 30, and pitch is 2 2T and 2 T+2T, 2 room heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of 2T are arranged on the positional number 2,6 of space region 5; The heating element heater unit 4 of 2 T+2T is arranged on the positional number 1,5 of space region 5; The positional number 3,4 of space region 5 is the room, and they are put as for putting on the brick in the heating furnace burner hearth, all is together in series; Be connected to power supply, form a thermal treatment zone.
Figure 34 is embodiment 31, and pitch is 2 T and 2 T+2T, 2 room heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 2,6 of space region 5; The heating element heater unit 4 of 2 T+2T is arranged on the positional number 1,5 of space region 5; The positional number 3,4 of space region 5 is the room, and they are put as for putting on the brick in the heating furnace burner hearth, all is together in series; Be connected to power supply, form a thermal treatment zone.
Figure 35 is embodiment 32, and pitch is 2 T and 2 2T, 2 room heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 1,5 of space region 5; The heating element heater unit 4 of 2 2T is arranged on the positional number 2,6 of space region 5; The positional number 3,4 of space region 5 is the room, and they are put as for putting on the brick in the heating furnace burner hearth, all is together in series; Be connected to power supply, form a thermal treatment zone.
Figure 36 is embodiment 33, and pitch is 2 T and 2 2T, 2 room heating element heater unit combination.
With pitch is that 2 heating element heater unit 4 of T are arranged on the positional number 3,5 of space region 5; The heating element heater unit 4 of 2 2T is arranged on the positional number 1,6 of space region 5; The positional number 2,4 of space region 5 is the room, and they are put as for putting on the brick in the heating furnace burner hearth, all is together in series; Be connected to power supply, form a thermal treatment zone.
Figure 37 is a present embodiment arrangement sketch map.
Figure 38 is the structural representation in a heating unit district 3 of embodiment.
The embodiment of Figure 14 is combined as power density and on average arranges, is the identical (W/cm of performance number on unit are in a thermal treatment zone
2) watt/square centimeter.
The embodiment of Figure 15 is combined as the power density decreased average and arranges, is that the performance number on unit are reduces than Fig. 4 embodiment in a thermal treatment zone.
All the other are combined as the inhomogeneous layout of power density, and it is unequal to be in a thermal treatment zone performance number on unit are.The size of the thermal treatment zone and quantity are confirmed through designing and calculating according to the size of burner hearth size of heating furnace.
Because different space environments and different size of burner hearth and different heat requirements, combining form also adapts to different requirement, and the present invention is the compound mode that space region 5 all is divided into the various distributions in locus that can place 6 heating element heater unit.
Claims (9)
1. an aviation is with the compound mode of heater; It is characterized in that: the refractory material in the burner hearth of body of heater supports brick and is provided with some heating units district (3), is provided with the space region (5) that heating element heater unit (4) can be installed in each heating unit district (3); Space region (5) is divided into the locus that can place 3 above heating element heater unit (4), and heater can be constituted by some same structure heating units districts (3), also can use some different structure heating units districts (3) to constitute; Be connected to power supply after each heating element heater unit (4) series connection of placing in the same heating unit district (3).
2. a kind of aviation according to claim 1 is with the compound mode of heater; It is characterized in that: heating unit district (3) are made up of space region (5) and heating element heater unit (4), and the heating element heater unit (4) of different screw pitches constitutes the heating unit district (3) of different structure; The different heating unit districts (3) that constitute different structure, the quantity that heating element heater unit (4) is placed in space region (5) position different or that in space region (5), place.
3. a kind of aviation according to claim 1 is characterized in that with the compound mode of heater: said heating element heater unit is a lectrothermal alloy wire; Lectrothermal alloy wire is that the lectrothermal alloy wire of coiling pitch can be divided into 3 kinds of various structure along its length, and promptly screw pitch can be T; Also can be 2T; Or the lectrothermal alloy wire of coiling pitch along its length, the screw pitch of coiled is T in 1/4 length at two ends, the screw pitch of coiled is 2T in 1/2 length of centre, constitutes 1T heating element heater unit like this; 2T heating element heater unit; The heating element heater unit (4) of these three kinds of different structures of T+2T heating element heater unit.
4. a kind of aviation according to claim 1 is with the compound mode of heater; It is characterized in that: the heating element heater unit of placing in the described space region (5) (4) has at least more than 3; The screw pitch of each heating element heater unit (4) can be identical also can be inequality, promptly each heating element heater unit (4) structure can be identical, also can be inequality; 3 heating element heater unit (4) placement space position in space region (5) respectively can be that symmetry is placed; Also can be asymmetric placement, can be to have vacant position to put promptly to have spaced apartly, also can be continuously at a distance from distributing; As successively from top to bottom 3 locus all be placed with heating element heater unit (4) respectively; Below three be empty position, also can be to have spaced apartly, do not place heating element heater unit (4) on the position that promptly has living space between two heating element heater unit (4) and be called for short the room.
5. a kind of aviation according to claim 1 is with the compound mode of heater; It is characterized in that: described several space region (5); Each space region (5) all is divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit (4) of several different structures is placed on each space region (5) same spatial location; Or the heating element heater unit (4) of several same structure is placed on each space region different spatial positions; The heating element heater unit (4) that can also be several different structures is placed on each space region (5) different spatial positions, more than these distribute and all to constitute the heating unit district (3) of different structure.
6. a kind of aviation according to claim 1 is with the compound mode of heater; It is characterized in that: described several space region (5); Each space region (5) all is divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit (4) of 3 different structures is placed on each space region (5) same spatial location; Or the heating element heater unit (4) of 3 same structures is placed on each space region different spatial positions; The heating element heater unit (4) that can also be 3 different structures is placed on each space region (5) different spatial positions, more than these distribute and all to constitute the heating unit district (3) of different structure.
7. a kind of aviation according to claim 1 is with the compound mode of heater; It is characterized in that: described several space region (5); Each space region (5) all is divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit (4) of 4 different structures is placed on each space region (5) same spatial location; Or the heating element heater unit (4) of 4 same structures is placed on each space region different spatial positions; The heating element heater unit (4) that can also be 4 different structures is placed on each space region (5) different spatial positions, more than these distribute and all to constitute the heating unit district (3) of different structure.
8. a kind of aviation according to claim 1 is with the compound mode of heater; It is characterized in that: described several space region (5); Each space region (5) all is divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit (4) of 5 different structures is placed on each space region (5) same spatial location; Or the heating element heater unit (4) of 5 same structures is placed on each space region different spatial positions; The heating element heater unit (4) that can also be 5 different structures is placed on each space region 5 different spatial positions, more than these distribute and all to constitute the heating unit district (3) of different structure.
9. a kind of aviation according to claim 1 is with the compound mode of heater; It is characterized in that: described several space region (5); Each space region (5) all is divided into 6 locus can placing 6 heating element heater unit, and the heating element heater unit (4) of 6 different structures is placed on each space region (5) same spatial location; Or the heating element heater unit (4) of 6 same structures is placed on each space region different spatial positions; The heating element heater unit (4) that can also be 6 different structures is placed on each space region (5) different spatial positions, more than these distribute and all to constitute the heating unit district (3) of different structure.
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Cited By (1)
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CN103924197A (en) * | 2014-03-27 | 2014-07-16 | 京东方科技集团股份有限公司 | Heating device component and evaporation plating equipment |
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