CN102537206A - Gravity compensation device - Google Patents

Gravity compensation device Download PDF

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CN102537206A
CN102537206A CN2010105841734A CN201010584173A CN102537206A CN 102537206 A CN102537206 A CN 102537206A CN 2010105841734 A CN2010105841734 A CN 2010105841734A CN 201010584173 A CN201010584173 A CN 201010584173A CN 102537206 A CN102537206 A CN 102537206A
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arm
torsion spring
contact
output unit
power output
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CN102537206B (en
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萧柏森
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Abstract

一重力补偿装置,包括有一力输出装置、一轴、以及一以轴为中心作旋转的臂,主要是在旋转的臂与力输出装置接触时,使用如扭转弹簧的力输出装置提供一作用力于该臂的接触位置,在臂以轴为中心在第一或二象限内的转动过程中,该臂于力输出装置上的接触位置会持续改变,造成力输出装置与该臂的转动呈现非线性的相对运动。根据力臂、相对转动速度、以及受力角度三者的变化对于该轴的力矩所造成的影响,经适当的设计,该重力补偿装置就可利用线性的力输出装置仿真出近似于正弦函数0~90度的力矩输出。

Figure 201010584173

A gravity compensation device includes a force output device, an axis, and an arm rotating around the axis. When the rotating arm contacts the force output device, the force output device, such as a torsion spring, provides a force on the contact position of the arm. During the rotation of the arm in the first or second quadrant around the axis, the contact position of the arm on the force output device will continue to change, causing the force output device and the arm to rotate in a nonlinear relative motion. According to the influence of the changes in the force arm, relative rotation speed, and force angle on the torque of the axis, the gravity compensation device can simulate a torque output of 0 to 90 degrees similar to a sine function by using a linear force output device through appropriate design.

Figure 201010584173

Description

重力补偿装置Gravity compensation device

技术领域 technical field

本发明为一重力补偿装置,尤其指一种能对一轴在第一或第二象限内旋转时,提供相对的补偿力矩,以抵消一对象在以轴为中心作旋转时,重力对对象所产生的影响。The present invention is a gravity compensation device, especially a device that can provide a relative compensation moment when an axis rotates in the first or second quadrant, so as to offset the effect of gravity on the object when an object rotates around the axis. impact.

背景技术 Background technique

在不同类型的设备之中,若要将具有一质量的对象进行移动或旋转,对对象进行重力补偿是有利的,藉由一个能抵消全部或部份重力的补偿装置辅助下,就能较小的力来移动或旋转该对象,这与没有重力补偿装置的情况下,节省了许多能量。就结构的设计上,因仅须较小的力就能驱动该对象,所需的动力装置或连动机构相对简单,就成本而言也能同步降低。Among different types of equipment, if an object with a mass is to be moved or rotated, it is advantageous to compensate the object for gravity, with the aid of a compensating device that can counteract all or part of the gravity, which can be reduced force to move or rotate the object, which saves a lot of energy when there is no gravity compensation device. In terms of structural design, because the object can be driven with only a small force, the required power device or linkage mechanism is relatively simple, and the cost can also be reduced simultaneously.

如图1所示,为显示一种现有的重力补偿方法。对象11具有一质量W,能以轴12为中心作旋转,该对象11与轴12的中心距离为L。重力补偿机制是指安装于轴12中心处的一扭转弹簧13,该扭转弹簧13的一固定杆131系被固定,移动杆132则与对象11同步旋转,利用该扭转弹簧13来弥补或抵消该对象11由0~90度旋转时重力所造成的影响。该扭转弹簧的弹簧扭矩常数为KM。θ为对象的旋转角度。依据数学公式As shown in Fig. 1, it shows an existing gravity compensation method. The object 11 has a mass W and can rotate around the axis 12, and the distance between the center of the object 11 and the axis 12 is L. The gravity compensation mechanism refers to a torsion spring 13 installed at the center of the shaft 12. A fixed rod 131 of the torsion spring 13 is fixed, and the moving rod 132 rotates synchronously with the object 11. The torsion spring 13 is used to compensate or counteract this. The effect of gravity when the object 11 rotates from 0 to 90 degrees. The spring torque constant of this torsion spring is K M . θ is the rotation angle of the object. According to mathematical formula

轴12的力矩=W*L*SinθMoment of shaft 12 = W*L*Sinθ

扭转弹簧13的补偿扭矩为=KMThe compensation torque of the torsion spring 13 is = K M * θ

其中该W、L为常数,Sinθ为非线性递增的曲线,故随着θ角的变化所得的力矩为一非线性递增,而该扭转弹簧13为一线性弹簧,所提供的补偿扭矩为一线性递增,故此类的重力补偿方法无法充分满足重力所造成的力矩变化。Wherein the W and L are constants, and Sinθ is a nonlinear increasing curve, so the torque obtained with the change of the θ angle is a nonlinear increasing, and the torsion spring 13 is a linear spring, and the compensation torque provided is a linear Therefore, this type of gravity compensation method cannot fully satisfy the moment change caused by gravity.

为解决此问题,如美国专利第6,899,308号的“Passive gravity-compensatongmechanisems”专利案,利用两组具有一非圆形表面的旋转机构,配合二组弹簧与前述机构的构件相连接,达到重力补偿的目的。此结构在制造上,较佳的实施例是要以一对非圆形齿轮做搭配,制造的困难度及成本较高,且当产品小型化之际,在考虑材料强度(金属齿轮)及搭配精度等因素下,前述问题更为明显。In order to solve this problem, such as the "Passive gravity-compensatong mechanisms" patent case of U.S. Patent No. 6,899,308, two sets of rotating mechanisms with a non-circular surface are used, and two sets of springs are connected with the components of the aforementioned mechanisms to achieve gravity compensation. Purpose. In the manufacture of this structure, the preferred embodiment is to use a pair of non-circular gears as a match, which is more difficult and costly to manufacture, and when the product is miniaturized, the material strength (metal gear) and matching Under factors such as precision, the aforementioned problems are more obvious.

另外如美国专利第7,677,523号的“Gravity compensation device”则是提供另一种结构。该结构缺点为无法仿真三角函数斜率逐渐降低的部份,因若滑轮半径内缩时其可绕性线缆无法接触该内缩部份,会被前段相对突出的部份顶住,且于转动过程中荷重与力输出装置的相对距离会随滑轮半径变化而改变,或者如距离不变时施力角度则会改变。In addition, the "Gravity compensation device" of US Patent No. 7,677,523 provides another structure. The disadvantage of this structure is that it is impossible to simulate the part where the slope of the trigonometric function gradually decreases, because if the radius of the pulley shrinks inwards, the coilable cable cannot touch the retracted part, and will be resisted by the relatively protruding part of the front section, and it will rotate during rotation. During the process, the relative distance between the load and the force output device will change as the radius of the pulley changes, or if the distance remains constant, the force application angle will change.

有鉴于此,本发明人为了解决现有一对象以一轴的中心作旋转时,因重力所造成的影响,也设计了一种重力补偿装置。In view of this, the present inventor also designed a gravity compensation device in order to solve the influence caused by gravity when an existing object rotates around the center of an axis.

发明内容 Contents of the invention

本发明为一种重力补偿装置,主要是用于轴的所在之处,能补偿或抵消连接于轴的对象在旋转时重力所造成的影响,而能改以较小的力就能驱动该轴旋转。The present invention is a kind of gravity compensating device, which is mainly used in the location of the shaft, which can compensate or counteract the influence caused by gravity when the object connected to the shaft rotates, and can drive the shaft with a smaller force rotate.

为达上述之目的,本发明重力补偿装置包括一力输出装置、一轴、以及一以轴为中心作旋转的臂,主要是在旋转的臂与力输出装置接触时,使用如扭转弹簧的力输出装置提供一作用力该臂的接触位置,在臂以轴为中心在第一或二象限内转动的过程中,该臂于该力输出装置上的接触位置会持续改变,而使得力输出装置相对转动的速度、作用于该臂的力臂以及臂的受力角度随之改变,藉由适当的设计,就能使该轴依旋转角度的递增,所产生的力矩值呈现出一非线性且近似于正弦函数0~90度的递增曲线。To achieve the above-mentioned purpose, the gravity compensation device of the present invention includes a force output device, a shaft, and an arm that rotates around the shaft, mainly when the rotating arm is in contact with the force output device, using a force such as a torsion spring The output device provides a force to the contact position of the arm. During the rotation of the arm in the first or second quadrant centered on the axis, the contact position of the arm on the force output device will continue to change, so that the force output device The speed of relative rotation, the force arm acting on the arm and the force angle of the arm change accordingly. With proper design, the shaft can be increased according to the rotation angle, and the generated moment value presents a non-linear and Approximate to the increasing curve of sine function 0-90 degrees.

其中,该臂的作动范围在第一及第二象限内。Wherein, the operating range of the arm is within the first and second quadrants.

再者,本发明重力补偿装置另包括有一箱体,该力输出装置、轴、以及臂皆设置于箱体内,该轴会由箱体内延伸出来,该力输出装置包括有一拨动件及一扭转弹簧,该扭转弹簧的中心设置于拨动件上,该拨动件会牵引着该扭转弹簧,使拨动件的旋转角度与扭转弹簧的扭转角度相同,该拨动件中心位于臂的旋转路径内,当该臂旋转时,该臂的一接触件会与该拨动件相接触并使之旋动,该扭转弹簧则提供一作用力由拨动件施予臂的接触件处,随着轴的持续旋转,该臂的接触件于拨动件上的接触位置也会改变。Furthermore, the gravity compensation device of the present invention further includes a box body, the force output device, the shaft, and the arm are all arranged in the box body, and the shaft will extend out of the box body. The force output device includes a toggle piece and a twist The spring, the center of the torsion spring is set on the toggle, and the toggle will pull the torsion spring so that the rotation angle of the toggle is the same as the torsion angle of the torsion spring, and the center of the toggle is located on the rotation path of the arm Inside, when the arm rotates, a contact piece of the arm will contact with the toggle piece and make it rotate, and the torsion spring provides a force to be applied to the contact piece of the arm by the toggle piece, along with As the shaft continues to rotate, the contact position of the contact piece of the arm on the toggle piece will also change.

本发明重力补偿装置中,该箱体的墙壁处另设有一调整螺丝,该扭转弹簧包括有一螺旋线区及由螺旋线区所延伸出的一固定杆及一移动杆,该调整螺丝延伸至箱体内的一端是位于该螺旋线圈内,在该调整螺丝旋紧时,能改变该扭转弹簧的有效线圈数。In the gravity compensation device of the present invention, an adjustment screw is provided on the wall of the box body. The torsion spring includes a helical line area and a fixed rod and a moving bar extending from the helical line area. The adjustment screw extends to the box. One end of the body is located in the helical coil, and when the adjusting screw is tightened, the number of effective coils of the torsion spring can be changed.

本发明重力补偿装置中,该箱体另一面墙壁处具有一位置锁固件,该位置锁固件能经调整改变其于墙壁处的所在位置,其中该力输出装置为一扭转弹簧,该扭转弹簧包括有一螺旋线区及由螺旋线区所延伸出的一固定杆及一移动杆,该位置锁固件并固定着该扭转弹簧的固定杆的位置。In the gravity compensation device of the present invention, there is a position locking member at the other wall of the box, and the position locking member can be adjusted to change its position on the wall, wherein the force output device is a torsion spring, and the torsion spring includes There is a helical line area, a fixed bar and a moving bar extending from the helical line area, and the position locking member fixes the position of the fixed bar of the torsion spring.

本发明重力补偿装置中,该力输出装置为一扭转弹簧,该扭转弹簧包括有一螺旋线区及由螺旋线区所延伸出的一固定杆及一移动杆,该固定杆的位置被固定,该臂是以接触件是与移动杆相接触。In the gravity compensation device of the present invention, the force output device is a torsion spring, and the torsion spring includes a helical area, a fixed rod and a moving rod extending from the helical area, the position of the fixed rod is fixed, and the The arm is in contact with the moving rod with the contact piece.

本发明重力补偿装置中,该力输出装置、轴、以及臂是设置于一机座内,该机座具有呈开放式的容置空间,该力输出装置及轴的位置皆被固定于机座的空间内,当臂延伸至外界并能以轴中心作旋转,该臂的接触件在旋转时于力输出装置上的接触位置也会改变。In the gravity compensation device of the present invention, the force output device, the shaft, and the arm are arranged in a base, and the base has an open accommodation space, and the positions of the force output device and the shaft are fixed on the base In the space, when the arm extends to the outside and can rotate around the center of the axis, the contact position of the contact piece of the arm on the force output device will also change when it rotates.

根据本发明之设计,该力输出装置可为一扭转弹簧,另外设有一机座供该轴及扭转弹簧设置,该扭转弹簧包括有一螺旋线区及由该线区所延伸出的一固定杆及一移动杆,其中固定杆被固定于该机座内,而移动杆则与该臂的一接触件相接触,该接触件于移动杆上的接触位置会随着该臂旋转而改变,藉此形成一重力补偿装置,其中该臂能直接连接着欲转动的对象处。According to the design of the present invention, the force output device can be a torsion spring, and a machine base is provided for the shaft and the torsion spring to be arranged, and the torsion spring includes a helical line area and a fixed rod extending from the line area and a moving rod, wherein the fixed rod is fixed in the base, and the moving rod is in contact with a contact piece of the arm, and the contact position of the contact piece on the moving rod changes as the arm rotates, thereby A gravity compensation device is formed, wherein the arm can be directly connected to the object to be rotated.

兹配合下列图示、实施例之详细说明及申请专利范围,将上述及本创作之其它目的与优点详述于后。In conjunction with the following illustrations, detailed description of the embodiments and the scope of the patent application, the above and other purposes and advantages of this creation will be described in detail later.

附图说明 Description of drawings

图1为现有重力补偿装置的示意图;Fig. 1 is the schematic diagram of existing gravity compensation device;

图2为本发明实施例的示意图;Fig. 2 is the schematic diagram of the embodiment of the present invention;

图3为本发明数学演算的图;Fig. 3 is the figure of mathematical calculation of the present invention;

图4为本发明模拟作动状态的力矩与角度(θ1)的曲线图(一);Fig. 4 is the graph (1) of moment and angle (θ1) of the present invention's simulated action state;

图5为本发明模拟作动状态的力矩与角度(θ1)的曲线图(二);Fig. 5 is the graph (two) of moment and angle (θ1) of the present invention's simulated action state;

图6为力矩与角度的分析图;Fig. 6 is the analytical diagram of torque and angle;

图7为本发明运用于产品处的第一实施例的立体图;7 is a perspective view of the first embodiment of the present invention applied to products;

图8为本发明运用于产品处的第一实施例的分解图;Fig. 8 is an exploded view of the first embodiment of the present invention applied to products;

图9为本发明第一实施例的作动示意图;FIG. 9 is a schematic diagram of the operation of the first embodiment of the present invention;

图10为本发明第一实施例的另一角度的立体图;Fig. 10 is a perspective view from another angle of the first embodiment of the present invention;

图11为本发明实际于产品处的第二实施例的立体图;Fig. 11 is a perspective view of the second embodiment of the present invention actually applied to a product;

图12为本发明实际于产品处的第二实施例的分解图;Fig. 12 is an exploded view of the second embodiment of the present invention actually applied to the product;

图13A为一般扭转弹簧于运用本发明时,轴的旋转角度示意图;13A is a schematic diagram of the rotation angle of the shaft of a general torsion spring when the present invention is used;

图13B为理想扭转弹簧装置运用于本发明,轴的旋转角度示意图。Fig. 13B is a schematic diagram of the rotation angle of the shaft of the ideal torsion spring device applied in the present invention.

【主要组件符号说明】[Description of main component symbols]

11物件11 items

12轴12 axis

13扭转弹簧13 torsion spring

131固定杆131 fixed rod

132移动杆132 mobile rod

2A重力补偿装置2A gravity compensation device

23力输出装置23 force output device

24轴24 axis

23臂23 arms

231接触件231 contacts

F作用力F force

30点30 points

31点31 points

32点32 points

35弧形轨迹35 arc trajectory

41曲线41 curve

42曲线42 curves

50箱体50 cabinets

501盖501 cover

502容器502 container

503轴孔503 shaft hole

504螺线孔504 threaded hole

505弧形槽505 arc groove

51力输出装置51 force output device

511扭转弹簧511 torsion spring

5111螺旋线区5111 Helix District

5112固定杆5112 fixed rod

5113移动杆5113 Moving Rod

512拨动件512 Toggle

5121中心杆5121 center pole

5122接触面5122 contact surface

5123抅件5123 pieces

5124中心杆5124 center rod

52轴52 axis

53臂53 arms

531接触件531 contacts

55调整螺丝55 adjustment screw

551盲孔551 blind hole

56位置锁固件56 position lock

561保持件561 holder

562螺丝562 screw

563连接孔563 connecting hole

564螺孔564 screw holes

9A重力补偿装置9A gravity compensation device

90机座90 base

901中心轴901 central axis

902卡槽902 card slot

903轴孔903 shaft hole

91扭转弹簧91 torsion spring

911螺旋线区911 Helix Area

912固定杆912 fixed rod

913移动杆913 mobile rod

92轴92 axes

93臂93 arms

具体实施方式 Detailed ways

如图1所示,为本发明的重力补偿装置的基本模型的示意图。该重力补偿装置2A包括有一力输出装置21、一轴22、以及能以轴22为中心作旋转的一臂23。该臂23的旋转范围于本范例中限制在第一象限内,于该臂23上具有一接触件231,该接触件231距该轴22中心维持着固定距离。该力输出装置21中心位于臂23的旋转路径内,该臂23在旋转时以接触件231与力输出装置21接触,随着旋转角度的不同,该接触件231于力输出装置21上的接触位置将持续改变。该力输出装置21必须能产生一作用力F在接触件21与之接触之时,并随着旋转角度的增加,作用力F也须同步增加。因此在本实施例中该力输出装置21包括有一扭转弹簧,该扭转弹簧的中心须位于与力输出装置的旋转中心,在本图中力输出装置仅以简图示意,详细结构及图式将于之后再作说明。但并不以此为限,该力输出装置也能运用其它线性弹簧,如拉伸弹簧等。藉此当该臂23旋转时,该臂23于该力输出装置21上的接触位置将持续改变,而使得力输出装置21相对转动的速度、作用于该臂23的力臂、以及接触件231的受力角度也随之改变,经由本发明适当的计算及设计,就能使该轴依旋转角度的递增,所产生的力矩值呈现一非线性且近似于正弦函数0~90度的递增曲线。但并不因此为限,使用者也能视需要设计为其它不同的非线性递增的型态。As shown in FIG. 1 , it is a schematic diagram of the basic model of the gravity compensation device of the present invention. The gravity compensation device 2A includes a force output device 21 , a shaft 22 , and an arm 23 capable of rotating around the shaft 22 . The rotation range of the arm 23 is limited in the first quadrant in this example. There is a contact piece 231 on the arm 23 , and the contact piece 231 maintains a fixed distance from the center of the shaft 22 . The center of the force output device 21 is located in the rotation path of the arm 23, and the arm 23 contacts the force output device 21 with the contact piece 231 when rotating. The location will continue to change. The force output device 21 must be able to generate an active force F when the contact member 21 is in contact with it, and as the rotation angle increases, the active force F must also increase synchronously. Therefore, in this embodiment, the force output device 21 includes a torsion spring, and the center of the torsion spring must be located at the center of rotation of the force output device. In this figure, the force output device is only schematically shown, and the detailed structure and drawings will be described later. More on that later. But not limited thereto, the force output device can also use other linear springs, such as tension springs. Thus when the arm 23 rotates, the contact position of the arm 23 on the force output device 21 will continue to change, so that the relative rotation speed of the force output device 21, the force arm acting on the arm 23, and the contact piece 231 The force angle of the shaft also changes accordingly, and through proper calculation and design of the present invention, the shaft can be increased according to the rotation angle, and the generated torque value presents a non-linear and approximately sine function 0-90 degree increment curve . However, it is not limited thereto, and users can also design other different non-linear increasing types as required.

如图3所示,为本发明的原理说明简图。点30为轴的中心点,点31为力输出装置的中心点,该臂相对于轴运动于第一象限,该臂与力输出装置上的接触点以外围的黑点表示,随着臂旋转角度不同,黑点所在位置也不同,该弧形曲线35即代表黑点经过的轨迹。该臂上的接触件和轴心固定相距为R,该接触件推动力输出装置使该力输出装置作了斜线区域的角度转动。本发明的实现是基于以下三项因素作为设计时的依据:As shown in Fig. 3, it is a schematic diagram illustrating the principle of the present invention. Point 30 is the center point of the shaft, and point 31 is the center point of the force output device. The arm moves in the first quadrant relative to the shaft. The contact point between the arm and the force output device is represented by a black dot on the periphery, and rotates with the arm The positions of the black dots are different for different angles, and the arc curve 35 represents the trajectory of the black dots. The contact piece on the arm is fixed at a distance R from the shaft center, and the contact piece pushes the force output device so that the force output device rotates at an angle in the oblique area. Realization of the present invention is based on following three factors as the basis of design:

1.该臂相对于轴转动θ1时力输出装置转动了θ2,该θ1和θ2为非线性关系;1. When the arm rotates θ1 relative to the shaft, the force output device rotates θ2, and the relationship between θ1 and θ2 is nonlinear;

2.该臂与力输出装置上的接触点距力输出装置中心的距离r则随角度不同会有长短的变化;2. The distance r between the contact point on the arm and the force output device and the center of the force output device will vary with the angle;

3.在力输出装置上的每一接触点,力输出装置的作用力会和臂产生不同的夹角。3. At each contact point on the force output device, the force of the force output device will have different included angles with the arm.

根据上述因素,本发明轴处的力矩输出为:According to the above-mentioned factors, the torque output at the shaft of the present invention is:

力输出装置于该相对位置输出的力矩*(R/r)*Cos(力输出装置的作用力和臂的夹角)The torque output by the force output device at the relative position*(R/r)*Cos (the angle between the force of the force output device and the arm)

根据上述的说明,本发明进一步提供相关的数学演算公式。承前所述,该点30为轴的中心点,点31为力输出装置的中心位置。点31相对于点30的相对位置为(d,h)。点32、θ’及r’是为辅助说明公式用。K为弹簧扭矩常数。According to the above description, the present invention further provides related mathematical calculation formulas. As mentioned above, the point 30 is the center point of the shaft, and the point 31 is the center position of the force output device. The relative position of point 31 with respect to point 30 is (d, h). Point 32, θ' and r' are used to assist in explaining the formula. K is the spring torque constant.

数学演算公式如下:The mathematical calculation formula is as follows:

RR ** sinsin θθ 11 == rr ′′ ** Sinsin θθ ′′ →&Right Arrow; rr ′′ == RR ** sinsin θθ 11 SinθSinθ ′′

RR ** CosθCosθ 11 -- hh RR ** SinθSinθ 11 == CotCot θθ ′′ →&Right Arrow; θθ ′′ == tanthe tan -- 11 RR ** SinθSinθ 11 RR ** CosθCosθ 11 -- hh

rr ′′ ** coscos θθ ′′ == rr ** coscos (( θθ 22 -- tanthe tan -- 11 dd RR -- hh )) →&Right Arrow; rr == rr ′′ coscos θθ ′′ coscos (( θθ 22 -- tanthe tan -- 11 dd RR -- hh ))

rr ′′ ** sinsin θθ ′′ ·· dd rr ′′ ** coscos θθ ′′ == tanthe tan (( θθ 22 -- tt anan -- 11 dd RR -- hh )) →&Right Arrow; θθ 22 == tanthe tan -- 11 rr ′′ ** sinsin θθ ′′ -- dd rr ′′ ** coscos θθ ′′ ++ tanthe tan -- 11 dd RR -- hh

Angle between R and rAngle between R and r == (( θθ 22 -- θθ 11 -- tata nno -- 11 dd RR -- hh ))

torquetorque == kk ** θθ 22 ** RR // rr ** coscos (( θθ 22 -- θθ 11 -- tanthe tan -- 11 dd RR -- hh ))

因此,只要设定了R,h,d值,依照上述公式可求出任一θ1值相对应的θ2以及r值,也可以算出本发明于该角度的输出力矩。Therefore, as long as the R, h, and d values are set, the θ2 and r values corresponding to any θ1 value can be obtained according to the above formula, and the output torque of the present invention at this angle can also be calculated.

如图4及图5所示,为本发明模拟作动状态的力矩与角度(θ1)的曲线图(一)及(二),在图4中,该R值设定为20,d=0,当h由0渐增至19所呈现的数条力矩(T)曲线,由图中可知,当h渐增时,力矩曲线会由向右下向左上偏移。在图5中,该R值设定为20,h=0,当d由0渐增至19所呈现的数条力矩(T)曲线,由图中可知,当d渐增时,力矩曲线就会由左下向右上偏移。在此基础下,当获得一个欲作重力补偿的对象的实际力矩曲线时,本发明人能依重力补偿装置的大小设定出R值,之后先假设一个接近的h及d值,依公式计算后取得一假设力矩曲线后,比对与实际力矩曲线的差异,再根据图4及图5的逻辑,适时增减h或d值,最后就能取得最贴近实际力矩曲线的本发明重力补偿装置的R、h及d值。As shown in Fig. 4 and Fig. 5, it is the graph (one) and (two) of the torque and angle (θ1) of the simulated action state of the present invention, in Fig. 4, this R value is set as 20, d=0 , when h increases gradually from 0 to 19, several torque (T) curves are presented. It can be seen from the figure that when h increases gradually, the torque curve will shift from lower right to upper left. In Fig. 5, the R value is set to 20, h=0, when d gradually increases from 0 to 19, several torque (T) curves are presented. It can be seen from the figure that when d increases gradually, the torque curve is will shift from bottom left to top right. On this basis, when obtaining the actual moment curve of an object to be used for gravity compensation, the inventor can set the R value according to the size of the gravity compensation device, and then assume a close value of h and d, and calculate according to the formula Finally, after obtaining a hypothetical torque curve, compare the difference with the actual torque curve, and then according to the logic in Figure 4 and Figure 5, increase or decrease the value of h or d in due course, and finally the gravity compensation device of the present invention that is closest to the actual torque curve can be obtained R, h and d values.

如图6所示,为一对象旋转时与本发明装置的力矩及角度的比较表。此图即根据前述的演算方式,取得本发明装置相关数据的较佳值,其中R=25mm,h=7.1375mm,d=3.3125mm,并将两者于90度时的力矩设定为1单位作比较,图中的曲线41为对象由垂直状态旋转至水平状态的力矩递增曲线,受重力的影响力矩呈现非线性的递增。而曲线42为根据上述公式所得的本发明重力补偿装置的力矩递增曲线,由图能发现两曲线轨迹相近,故将本发明安装于一对象的转轴处,就能补偿对象在旋转时的重力影响,而改用一较小的驱动装置就能带动该物件。As shown in FIG. 6 , it is a comparison table of moment and angle between an object and the device of the present invention when it rotates. This figure is based on the aforementioned calculation method to obtain the preferred value of the relevant data of the device of the present invention, wherein R=25mm, h=7.1375mm, d=3.3125mm, and the moment of the two at 90 degrees is set as 1 unit For comparison, the curve 41 in the figure is the torque increasing curve when the object rotates from the vertical state to the horizontal state, and the torque presents a non-linear increase due to the influence of gravity. Curve 42 is the torque increasing curve of the gravity compensation device of the present invention obtained according to the above formula. From the figure, it can be found that the two curve tracks are similar, so the present invention can be installed on the rotating shaft of an object to compensate the gravitational influence of the object when it rotates. , and the object can be driven by using a smaller driving device instead.

接着就本发明实际运用于产品处的实施例作说明,在下列实施例中,本发明主要是利用扭转弹簧作为力输出装置,但扭转弹簧的直径会影响到其旋转角度,本发明先就各实施例的结构作说明,再就影响情形作一讨论及说明。Then, the embodiment of the present invention applied to the product will be explained. In the following embodiments, the present invention mainly utilizes the torsion spring as the force output device, but the diameter of the torsion spring will affect its angle of rotation. The structure of the embodiment will be explained, and then a discussion and illustration will be made on the impact situation.

如图7、8所示,运用本发明的原理于产品处的第一实施例图的立体图及分解图。本发明的重力补偿装置5A其包括有一箱体50、一力输出装置51、一轴52、以及一臂53。该箱体50是由一盖501及一容器502对合后所形成的中空箱,用以容置前述构件。该盖501上具有一轴孔503,供该轴52延伸出来。该轴52处连接着该臂53,该臂53处具有一接触件531,该接触件531距该轴52中心维持着一固定距离。该力输出装置51包括有一扭转弹簧511及一拨动件512。该扭转弹簧511包括有一螺旋线区5111及由此处所延伸出的一固定杆5112及一移动杆5113。该拨动件512具有一中心杆5121,该中心杆5121被固定于箱体50内,使拨动件512能依中心杆5121为中心作大角度的旋转,该臂53处并具有一弧形的导槽532以供中心杆5121通过,并使中心杆5121不干涉臂53的旋转。而该拨动件512处具有一曲面状的接触面5122及一抅件5123,接触面5122及抅件5123距中心杆5121有一段距离。而该接触面5122是供该接触件531与之接触,而该抅件5123用以扣于该扭转弹簧511的移动杆5113处,而该固定臂5112的位置则是被固定于箱体50内。As shown in Figures 7 and 8, the perspective view and exploded view of the first embodiment of the product where the principle of the present invention is applied. The gravity compensation device 5A of the present invention includes a box body 50 , a force output device 51 , a shaft 52 , and an arm 53 . The box body 50 is a hollow box formed by combining a cover 501 and a container 502 for accommodating the aforementioned components. The cover 501 has a shaft hole 503 for extending the shaft 52 . The shaft 52 is connected to the arm 53 , and the arm 53 has a contact piece 531 , and the contact piece 531 maintains a fixed distance from the center of the shaft 52 . The force output device 51 includes a torsion spring 511 and a toggle member 512 . The torsion spring 511 includes a helical section 5111 and a fixed rod 5112 and a moving rod 5113 extending therefrom. The toggle member 512 has a central rod 5121, which is fixed in the box body 50, so that the toggle member 512 can rotate at a large angle around the central rod 5121, and the arm 53 has an arc The guide slot 532 is provided for the passage of the central rod 5121 , so that the central rod 5121 does not interfere with the rotation of the arm 53 . And the toggle piece 512 has a curved contact surface 5122 and a sub-piece 5123, and the contact surface 5122 and the sub-piece 5123 have a certain distance from the central rod 5121. The contact surface 5122 is for the contact piece 531 to be in contact with, and the fork piece 5123 is used to buckle the moving rod 5113 of the torsion spring 511, and the position of the fixed arm 5112 is fixed in the box body 50 .

如图9所示,当此轴52在旋转时,该臂53产生同步的旋转,该拨动件512因其扣件5123扣于扭转弹簧511的移动杆5113一侧,当臂53以该接触件531与该拨动件512的接触面5122接触时,扭转弹簧5111因扭转所产生的扭力会提供给拨动件512一作用力于该臂53的接触件531位置,随着轴52旋转角度的加大,该接触件531于接触面5122上的接触位置持续改变,该力输出装置51相对转动的速度、作用于该臂53的力臂以及接触件531的受力角度也随之改变,而使轴52的力矩呈现一非线性递增的模式。As shown in Figure 9, when the shaft 52 is rotating, the arm 53 rotates synchronously, and the toggle piece 512 is buckled on the side of the moving rod 5113 of the torsion spring 511 because of its buckle 5123, when the arm 53 is in this contact When the member 531 is in contact with the contact surface 5122 of the toggle member 512, the torsion force generated by the twisting of the torsion spring 5111 will provide the toggle member 512 with a force acting on the position of the contact member 531 of the arm 53, and with the rotation angle of the shaft 52 The contact position of the contact piece 531 on the contact surface 5122 changes continuously, and the relative rotation speed of the force output device 51, the force arm acting on the arm 53 and the force angle of the contact piece 531 also change accordingly. And the moment of the shaft 52 presents a non-linear increasing mode.

在上述实施例为了满足实际组装时希望具有一微调的效果,以供使用者校正或调整轴52最后产生的力矩输出模式。如图8及图10所示,于该重力补偿装置5A内另包括有一调整螺丝55及位置锁固件56。该箱体50的容器502的墙壁处具有一螺丝孔504,该处为调整螺丝55的设置之处,该调整螺丝55具有一盲孔551,该盲孔551是供该拨动件512相对中心杆5121位置另一根直径较小的中心杆5124设置其中,该调整螺丝55的外径等于或略大于该扭转弹簧511的螺旋线区5111的内径,当调整螺丝55锁入螺旋线区5111时会改变该扭转弹簧511的有效线圈数,弹簧扭矩常数也会改变,此亦能改变该轴52的力矩值。而该位置锁固件56包括一保持件561及一螺丝562,而该容器502的墙壁处则形成着一弧形槽505,该保持件561处具有一连接孔563,以供该扭转弹簧511的固定杆5112插置于该连接孔563内,而保持件561具有一螺孔564,以供该螺丝562由外部经该弧形槽505而锁固于螺孔564处,藉此能将扭转弹簧5111的固定杆5112以不同角度被固定于容器502的内壁,由于调整螺丝55外径略大于扭转弹簧511的螺旋线区5111的内径,锁入(或释放)的动作会改变扭转弹簧511张开的角度,如此能提供一调整的空间。In the above embodiments, it is desirable to have a fine-tuning effect in order to satisfy the actual assembly, so that the user can correct or adjust the torque output mode finally generated by the shaft 52 . As shown in FIG. 8 and FIG. 10 , the gravity compensation device 5A further includes an adjusting screw 55 and a position locking member 56 . The wall of the container 502 of the box body 50 has a screw hole 504, which is the place where the adjustment screw 55 is set. Another central rod 5124 with a smaller diameter at the position of the rod 5121 is arranged therein. The outer diameter of the adjusting screw 55 is equal to or slightly larger than the inner diameter of the helical zone 5111 of the torsion spring 511. When the adjusting screw 55 is locked into the helical zone 5111 The number of effective coils of the torsion spring 511 will be changed, and the spring torque constant will also be changed, which can also change the torque value of the shaft 52 . The position locking member 56 includes a holder 561 and a screw 562, and an arc groove 505 is formed on the wall of the container 502, and the holder 561 has a connecting hole 563 for the torsion spring 511. The fixing rod 5112 is inserted into the connection hole 563, and the retainer 561 has a screw hole 564 for the screw 562 to be locked in the screw hole 564 through the arc groove 505 from the outside, so that the torsion spring can The fixed rod 5112 of the 5111 is fixed on the inner wall of the container 502 at different angles. Since the outer diameter of the adjustment screw 55 is slightly larger than the inner diameter of the helical area 5111 of the torsion spring 511, the action of locking (or releasing) will change the opening of the torsion spring 511. The angle, so can provide a room for adjustment.

如图11及图12所示,为本发明运用于产品处的第二实施例图的立体图及分解图。本发明的重力补偿装置9A主要是由一机座90、一力输出装置、一轴92、以及一臂93所构成。该力输出装置为一扭转弹簧91,该扭转弹簧91包括有一螺旋线区911及由螺旋线区911所延伸出的一固定杆912及一移动杆913。该机座90具有呈开放式的容置空间,前述构件则设置其中,该机座90具有一中心轴901,插置于该扭转弹簧91的螺旋线区911中心处,以固定该扭转弹簧91的位置,中心轴901下方于机座90内另具有一卡槽902,用以供固定杆912插置于此而固定其位置。该机座90内另具有一组呈相对设置的轴孔903,以供该轴92设置其中。该轴孔903并未与中心轴901处于同一中心线,实际上该中心轴901的中心点是于臂93旋转的移动路径上。该臂93处另具有一接触件931,该接触件931距轴52中心具有一固定距离,该臂93在旋转时该接触件931是保持与移动杆913相接触,并带动该移动杆913旋转。该接触件931与移动杆913的接触位置会依臂93旋转的角度改变而随之改变。As shown in Fig. 11 and Fig. 12, it is a perspective view and an exploded view of the second embodiment of the present invention applied to a product. The gravity compensation device 9A of the present invention is mainly composed of a base 90 , a force output device, a shaft 92 , and an arm 93 . The force output device is a torsion spring 91 , and the torsion spring 91 includes a helical area 911 and a fixed rod 912 and a moving rod 913 extending from the helical area 911 . The base 90 has an open accommodating space in which the aforementioned components are arranged. The base 90 has a central axis 901 inserted in the center of the helical area 911 of the torsion spring 91 to fix the torsion spring 91. The base 90 has a slot 902 below the central axis 901 for inserting the fixing rod 912 to fix its position. The base 90 also has a set of shaft holes 903 opposite to each other for the shaft 92 to be disposed therein. The shaft hole 903 is not on the same center line as the central shaft 901 , in fact, the central point of the central shaft 901 is on the moving path of the arm 93 . The arm 93 has a contact piece 931 in addition. The contact piece 931 has a fixed distance from the center of the shaft 52. When the arm 93 rotates, the contact piece 931 remains in contact with the moving rod 913 and drives the moving rod 913 to rotate. . The contact position between the contact member 931 and the moving rod 913 will change according to the rotation angle of the arm 93 .

图11及图12的实施例为一种结构较为简单的设计,该重力补偿装置5A的轴52的力矩仍随旋转角度增加而呈现非线性渐增,在本实施例中,只适用于扭转弹簧直径够小h,d够大的时候,在忽略不计扭簧直径造成的影响下才能适用。此实施例中该臂53能直接连接于欲旋转的对象处,而非将对象与轴52作连接。The embodiment shown in Fig. 11 and Fig. 12 is a design with a relatively simple structure. The torque of the shaft 52 of the gravity compensation device 5A still presents a non-linear gradual increase with the increase of the rotation angle. In this embodiment, it is only suitable for torsion springs. When the diameter h is small enough and d is large enough, it can only be applied when the influence caused by the diameter of the torsion spring is ignored. In this embodiment the arm 53 can be directly connected to the object to be rotated instead of connecting the object to the shaft 52 .

在上述二实施例中,主要是利用扭转弹簧作为力输出装置的主要组件,但当应用扭转弹簧作为出力单元的时候需考虑到扭转弹簧的直径,在实际上直接应用扭转弹簧时,其转动中心点会移动且会影响其转动角度,如图13A、图13B所示,图13A为一扭转弹簧,图13B为一理想扭转弹簧装置,利用本发明的结构从同一角度出发,两个扭转弹簧各自转90度的示意图可看出输出轴转动的角度α及α1明显不同,扭转弹簧回馈力量到臂的旋转角度受到影响且图13B中的扭转弹簧的转动中心是随着其圆周移动。因此本发明第一实施例中,是由一拨动件与一扭转弹簧构成一组力输出装置,利用一拨动件将扭转弹簧中心重合于其轴心并固定扭转弹簧的一移动杆,该合并装置可以视为一理想扭转弹簧,拨动件的转动中心不会改变且扭转弹簧转动角度和拨动件一致。In the above two embodiments, the torsion spring is mainly used as the main component of the force output device, but when the torsion spring is used as the force output unit, the diameter of the torsion spring must be considered. When the torsion spring is directly used in practice, the center of rotation Point can move and can influence its rotation angle, as shown in Figure 13A, Figure 13B, Figure 13A is a torsion spring, Figure 13B is an ideal torsion spring device, utilizes the structure of the present invention to set out from the same angle, two torsion springs respectively The 90-degree schematic diagram shows that the output shaft rotation angles α and α1 are obviously different, the rotation angle of the torsion spring feedback force to the arm is affected and the rotation center of the torsion spring in Fig. 13B moves along its circumference. Therefore, in the first embodiment of the present invention, a set of force output devices is formed by a toggle piece and a torsion spring, and a toggle piece is used to overlap the center of the torsion spring on its axis and fix a moving rod of the torsion spring. The merging device can be regarded as an ideal torsion spring, the rotation center of the toggle piece does not change and the rotation angle of the torsion spring is consistent with that of the toggle piece.

综合以上所述,本发明是利用一力输出装置(如扭转弹簧)提供一作用力于与之接触的臂处,但随者该臂旋转时,臂与力输出装置的接触位置也持续改变,如此能让力输出装置相对转动的速度、作用于该臂的力臂以及臂的受力角度随之改变,使连接于臂的轴能产生非线性渐增的力矩,使整体装置能抵消实际一对象在旋转时重力所造成的影响。Based on the above, the present invention utilizes a force output device (such as a torsion spring) to provide an active force on the arm in contact with it, but as the arm rotates, the contact position between the arm and the force output device also changes continuously. In this way, the relative rotation speed of the force output device, the force arm acting on the arm, and the force angle of the arm can be changed accordingly, so that the shaft connected to the arm can generate a non-linear and gradually increasing torque, so that the overall device can offset the actual one. The effect of gravity on an object as it rotates.

以上所述者仅为用以解释本发明之较佳实施例,并非企图据以对本发明做任何形式上之限制,是以,凡有在相同之发明精神下所作有关本发明之任何修饰或变更,皆仍应包括在本发明意图保护之范畴。The above are only preferred embodiments for explaining the present invention, and are not intended to limit the present invention in any form. Therefore, any modification or change of the present invention made under the same spirit of the invention , should still be included in the scope of protection intended by the present invention.

Claims (7)

1. gravity-compensated device; It is characterized in that; Include a power output unit, one and can be the arm that rotation is done at the center with the axle, have a contact apart from an axle center fixation distance on this arm, this power output unit be centered close in the rotate path of arm; When this arm rotation, can contact with the power output unit with this contact; This power output unit provides an active force in the contact position of arm, and along with the lasting rotation of axle, and contact position and the loading angle of this contact of the contact of this arm on this power output unit also can change.
2. gravity-compensated device as claimed in claim 1 is characterized in that, the start scope of this arm is in first and second quadrant.
3. gravity-compensated device as claimed in claim 1 is characterized in that other includes a casing; This power output unit, axle and arm all are arranged in the casing, and this meeting is by extending out in the casing, and this power output unit includes a shifting part and a torsion spring; The center of this torsion spring is arranged on the shifting part, and this shifting part can draw this torsion spring, makes the angle of swing of shifting part identical with the windup-degree of torsion spring; This shifting part is centered close in the rotate path of arm; When this arm rotation, the contact of this arm can contact and make it turn with this shifting part, and this torsion spring then provides an active force to be bestowed the contact place of arm by shifting part; Along with the lasting rotation of axle, the contact position of the contact of this arm on shifting part also can change.
4. gravity-compensated device as claimed in claim 3; It is characterized in that; The wall place of this casing is provided with an adjustment screw in addition, and this torsion spring includes a helix district and by a helix district extended fixing rod of institute and a movement rod, the end that this adjustment screw extends in the casing is to be positioned at this spiral winding; When this adjustment screw means, can change the active line number of turns of this torsion spring.
5. gravity-compensated device as claimed in claim 3; It is characterized in that; This casing another side wall place has a positional lock firmware, and this positional lock firmware can change it in the position at wall place through adjustment, and wherein this power output unit is a torsion spring; This torsion spring includes a helix district and by an extended fixing rod of helix district institute and a movement rod, and this positional lock firmware is also being fixed the position of the fixing rod of this torsion spring.
6. gravity-compensated device as claimed in claim 1; It is characterized in that; This power output unit is a torsion spring; This torsion spring includes a helix district and by an extended fixing rod of helix district institute and a movement rod, the position of this fixing rod is fixed, and this arm is to be to contact with movement rod with contact.
7. gravity-compensated device as claimed in claim 1; It is characterized in that; This power output unit, axle and arm are to be arranged in the support, and this support has the containing space that is open, and the position of this power output unit and axle all is fixed in the space of support; Also can rotate with the axle center when arm extends to the external world, the contact of this arm contact position on the power output unit when rotated also can change.
CN201010584173.4A 2010-12-07 2010-12-07 Gravity compensation device Expired - Fee Related CN102537206B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106454222A (en) * 2016-08-31 2017-02-22 中林信达(北京)科技信息有限责任公司 Mechanism for compensating gravitational torque generated by vertical rotary component
CN109129024A (en) * 2017-06-16 2019-01-04 新颖机械工业股份有限公司 Machining head rotation angle compensation system

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US4537233A (en) * 1983-06-21 1985-08-27 Continental Emsco Company Spring balance assembly
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US6899308B2 (en) * 2003-07-31 2005-05-31 Agency For Science, Technology And Research Passive gravity-compensating mechanisms
CN1961167A (en) * 2004-05-28 2007-05-09 皇家飞利浦电子股份有限公司 Gravity compensation device

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Publication number Priority date Publication date Assignee Title
US4537233A (en) * 1983-06-21 1985-08-27 Continental Emsco Company Spring balance assembly
CN2433456Y (en) * 2000-06-19 2001-06-06 隋志青 Balance device with damper in it
US6899308B2 (en) * 2003-07-31 2005-05-31 Agency For Science, Technology And Research Passive gravity-compensating mechanisms
CN1961167A (en) * 2004-05-28 2007-05-09 皇家飞利浦电子股份有限公司 Gravity compensation device

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106454222A (en) * 2016-08-31 2017-02-22 中林信达(北京)科技信息有限责任公司 Mechanism for compensating gravitational torque generated by vertical rotary component
CN106454222B (en) * 2016-08-31 2019-07-09 中林信达(北京)科技信息有限责任公司 A kind of mechanism that the gravitational moment generated to vertical rotatable parts is compensated
CN109129024A (en) * 2017-06-16 2019-01-04 新颖机械工业股份有限公司 Machining head rotation angle compensation system

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