CN102536961A - Hydraulic component integrated testing device and machining method thereof - Google Patents
Hydraulic component integrated testing device and machining method thereof Download PDFInfo
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- CN102536961A CN102536961A CN2011104224898A CN201110422489A CN102536961A CN 102536961 A CN102536961 A CN 102536961A CN 2011104224898 A CN2011104224898 A CN 2011104224898A CN 201110422489 A CN201110422489 A CN 201110422489A CN 102536961 A CN102536961 A CN 102536961A
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Abstract
The invention discloses a hydraulic component integrated testing device and a machining method thereof. The device comprises an integrated block, a pressure measuring channel and testing ports; a main testing port, the pressure measuring channel and an auxiliary testing port are arranged on the integrated block; the main testing port is communicated with the pressure measuring channel; the auxiliary testing port is communicated with the pressure measuring channel; the main testing port and the auxiliary testing port are arranged on the identical side of the integrated block; and a non-orthogonal connecting channel is arranged between the auxiliary testing port and the pressure measuring channel. The method comprises respectively positioning the pressure measuring channel and the main testing port on all operating surfaces of the integrated block according to the design requirements, and connecting the pressure measuring channel with the auxiliary testing port by drilling the three-dimensional dip angle connecting channel. The device ensures that the auxiliary testing port is communicated with the pressure measuring channel through the three-dimensional dip angle connecting channel, so that the main testing port and the auxiliary testing port can be arranged on the identical side or arranged adjacently, great convenience is provided for the production inspection and maintenance testing, and the production efficiency is improved.
Description
Technical field
The invention belongs to the hydraulic equipment technical field, be specifically related to a kind of simple in structurely, working stability is reliable, hydraulic package integrated test set and processing method thereof that test operation is easy.
Background technique
Along with the progress of science and technology, special automatic technology mass development is used, and hydraulics becomes modern processing, Working machine, especially one of key technology of technical field of automation.The working state of hydraulic package is serious for the working efficiency influence of hydraulic equipment, and therefore, the service behaviour of testing hydraulic assembly is very important, and particularly product export more is absolutely necessary during overhaul of the equipments.The integrated test set of existing technology especially to the stack hydraulic test integrated package of DN6, DN10 latus rectum, owing to the restriction of structure, can't satisfy that all pressure-measuring points are arranged in the integrated package front.The pressure measurement port disperses, and complicated operation when the debugging hydraulic manifold block, is not easy to operation, and very inconvenient.For this reason, the inventor has developed through concentrating on studies for a long time and a kind ofly can the pressure measurement sets of ports be formed in a side and make things convenient for the hydraulic package integrated test set and the processing method thereof of test operation.
Summary of the invention
The object of the present invention is to provide a kind of simple in structurely, working stability is reliable, the hydraulic package integrated test set that test operation is easy; Another object of the present invention is to provide a kind of processing method of this device.
First purpose of the present invention is to realize like this; Comprise integrated package, measuring pressure passage, test port; Main test port, measuring pressure passage and secondary test port are set on the described integrated package, and described main test port is communicated with measuring pressure passage, and described secondary test port is communicated with measuring pressure passage; Described main test port and secondary test port are arranged at the same side of integrated package, between described secondary test port and the measuring pressure passage non-orthogonal connecting passage are set.
Another object of the present invention is achieved in that and comprises following operation:
A, on each working surface of integrated package, locate measuring pressure passage and main test port respectively by designing requirement;
B, process measuring pressure passage vertical on each working surface or main test port respectively;
C, integrated package is placed on the frock clamping, again frock clamping is placed on the index plate of drilling machine, frock clamping one end is upwards lifted make the integrated package front with respect to angle≤15 of X axle °; Rotating index plate then makes integrated package satisfy the requirement of connecting passage direction with respect to the angle of inclination of Y axle;
D, startup drilling machine drill through connecting passage;
E, translation frock clamping make drill bit be positioned the position of next group connecting passage, start drilling machine and drill through connecting passage, so repeat until all having bored the parallel connecting passage of each group.
The present invention is communicated with secondary test port through the connecting passage of three-dimensional dip with measuring pressure passage; Make that secondary test port and secondary test port can homonymy or sides adjacent settings; For routine inspection and maintainability test provide great facility; Improve manufacturing efficiency, reduced the meaningless consumption of abandoning of cost of production and component.The present invention is rational in infrastructure, and is convenient to operation, is convenient to the concentrated debugging of hydraulic manifold block.
Description of drawings
Fig. 1 is a hydraulic package integrated test set perspective view in the existing technology;
Fig. 2 is hydraulic package integrated test set perspective view among the present invention;
Among the figure: 1-integrated package, 2-master's test port, the secondary test port of 3-, 4-measuring pressure passage, 5-connecting passage, 6-pipeline.
Embodiment
Below in conjunction with accompanying drawing the present invention is further described, but never in any form the present invention is limited, any conversion based on training centre of the present invention is done all falls into protection scope of the present invention.
Fig. 1 shows existing technology pressure measurement integrated package stereochemical structure; Owing to adopt quadrature connecting passage 5 between secondary test port 3 and the measuring pressure passage 4; Therefore main test port and secondary test port can only the offside settings, can not be arranged at homonymy, give to produce and the maintenance use has brought great inconvenience.
Fig. 2 shows the stereochemical structure of pressure measurement integrated package of the present invention; Comprise integrated package 1, measuring pressure passage 4, test port; Main test port 2, measuring pressure passage 4 and secondary test port 3 are set on the described integrated package 1; Described main test port 2 is communicated with measuring pressure passage 4, and described secondary test port 3 is communicated with measuring pressure passage 4; Described main test port 1 and secondary test port 3 are arranged at the same side of integrated package 1, between described secondary test port 3 and the measuring pressure passage 4 non-orthogonal connecting passage 5 are set.
The axis of described connecting passage 5 is 0 ~ 15 ° with respect to the X axle and the angle between the Y axle of integrated package 1 substantially horizontal.
The axis of described connecting passage 5 is 0 ~ 15 ° with respect to the X axle or the compound angle between the Y axle of integrated package 1 substantially horizontal.
Processing method of the present invention comprises following operation:
A, on each working surface of integrated package 1, locate measuring pressure passage 4 and main test port 2 respectively by designing requirement;
B, process measuring pressure passage vertical on each working surface 4 or main test port 2 respectively;
C, integrated package 1 is placed on the frock clamping, again frock clamping is placed on the index plate of drilling machine, frock clamping one end is upwards lifted make integrated package 1 front with respect to angle≤15 of X axle °; Rotating index plate then makes integrated package 1 satisfy connecting passage 5 direction requirements with respect to the angle of inclination of Y axle;
D, startup drilling machine drill through connecting passage 5;
E, translation frock clamping make drill bit be positioned the position of next group connecting passage 5, start drilling machine and drill through connecting passage 5, so repeat until all having bored the parallel connecting passage 5 of each group.
Described integrated package 1 is provided with secondary test port 3 more than a group; The direction of adjustment frock clamping; Drill bit is positioned measuring pressure passage 4 and another organizes the position of connecting passage 5 between the secondary test port 3, repeats C, D, E step successively until whole connecting passages 5 have been bored.
Described rotation index plate makes integrated package with respect to angle of inclination≤15 of Y axle °.
Angle adjusting mechanism with respect to X axle and/or Y axle is set on the described frock clamping.
Working principle of the present invention:
The present invention has broken through and has only adopted the quadrature straight hole in the existing technology hydraulic manifold block; Main test port 2 can not be provided with secondary test port 3 in the same way; The present invention adopts the connecting passage 5 of three-dimensional dip; Be arranged at pressure measurement port all in the integrated package 1 front of integrated package 1 easily, bring great convenience to use.
Claims (7)
1. hydraulic package integrated test set; Comprise integrated package (1), measuring pressure passage (4), test port; Main test port (2), measuring pressure passage (4) and secondary test port (3) are set on the described integrated package (1); Described main test port (2) is communicated with measuring pressure passage (4), and described secondary test port (3) is communicated with measuring pressure passage (4); It is characterized in that: described main test port (1) and secondary test port (3) are arranged at the same side of integrated package (1), between described secondary test port (3) and the measuring pressure passage (4) non-orthogonal connecting passage (5) are set.
2. hydraulic package integrated test set according to claim 1 is characterized in that: the axis of described connecting passage (5) is 0 ~ 15 ° with respect to the X axle and the angle between the Y axle of integrated package (1) substantially horizontal.
3. hydraulic package integrated test set according to claim 1 is characterized in that: the axis of described connecting passage (5) is 0 ~ 15 ° with respect to the X axle or the compound angle between the Y axle of integrated package (1) substantially horizontal.
4. the processing method of the described hydraulic package integrated test set of claim 1 is characterized in that comprising following operation:
A, on each working surface of integrated package (1), locate measuring pressure passage (4) and main test port (2) respectively by designing requirement;
B, process measuring pressure passage vertical on each working surface (4) or main test port (2) respectively;
C, integrated package (1) is placed on the frock clamping, again frock clamping is placed on the index plate of drilling machine, frock clamping one end is upwards lifted make positive angle≤15 with respect to the X axle of integrated package (1) °; Rotating index plate then makes integrated package (1) satisfy connecting passage (5) direction requirement with respect to the angle of inclination of Y axle;
D, startup drilling machine drill through connecting passage (5);
E, translation frock clamping make drill bit be positioned the position of next group connecting passage (5), start drilling machine and drill through connecting passage (5), so repeat until all having bored the connecting passage of each group (5).
5. the processing method of hydraulic package integrated test set according to claim 4; It is characterized in that: described integrated package (1) is provided with secondary test port (3) more than a group; The direction of adjustment frock clamping; Drill bit is positioned measuring pressure passage (4) and another organizes the position of connecting passage (5) between the secondary test port (3), repeats C, D, E step successively until whole connecting passages (5) have been bored.
6. the processing method of hydraulic package integrated test set according to claim 4 is characterized in that: described rotation index plate makes integrated package with respect to angle of inclination≤15 of Y axle °.
7. the processing method of hydraulic package integrated test set according to claim 4 is characterized in that: the angle adjusting mechanism with respect to X axle and/or Y axle is set on the described frock clamping.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110422489.8A CN102536961B (en) | 2011-12-16 | 2011-12-16 | Hydraulic component integrated testing device and machining method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110422489.8A CN102536961B (en) | 2011-12-16 | 2011-12-16 | Hydraulic component integrated testing device and machining method thereof |
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| Publication Number | Publication Date |
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| CN102536961A true CN102536961A (en) | 2012-07-04 |
| CN102536961B CN102536961B (en) | 2014-09-17 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201110422489.8A Active CN102536961B (en) | 2011-12-16 | 2011-12-16 | Hydraulic component integrated testing device and machining method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103047225A (en) * | 2012-12-18 | 2013-04-17 | 北京二七轨道交通装备有限责任公司 | Hydraulic pipeline integrated block and hydraulic system |
| CN103727084A (en) * | 2014-01-08 | 2014-04-16 | 天津大学 | Layout design method for hydraulic integrated block elements |
Citations (6)
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| CN2059946U (en) * | 1990-02-16 | 1990-08-01 | 机械电子工业部北京机械工业自动化研究所 | Special mould block on experiment table for hydraulic valve testing |
| EP0492279A1 (en) * | 1990-12-20 | 1992-07-01 | Krupp Maschinentechnik Gesellschaft Mit Beschränkter Haftung | Measuring device for establishing characteristic magnitudes which display the working of hydraulic systems |
| CN1514139A (en) * | 2003-08-13 | 2004-07-21 | 龚步才 | Hydraulic system integrated with hydranlic blocks |
| CN2913707Y (en) * | 2006-05-23 | 2007-06-20 | 贵州金江航空液压有限责任公司 | Return-oil impact integrated device for hydraulic testing system |
| CN200946610Y (en) * | 2006-08-28 | 2007-09-12 | 孙天 | Versatile testing interface for hydraulic system |
| CN202381452U (en) * | 2011-12-16 | 2012-08-15 | 云南兴长江实业有限公司 | Hydraulic assembly integrated test device |
-
2011
- 2011-12-16 CN CN201110422489.8A patent/CN102536961B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2059946U (en) * | 1990-02-16 | 1990-08-01 | 机械电子工业部北京机械工业自动化研究所 | Special mould block on experiment table for hydraulic valve testing |
| EP0492279A1 (en) * | 1990-12-20 | 1992-07-01 | Krupp Maschinentechnik Gesellschaft Mit Beschränkter Haftung | Measuring device for establishing characteristic magnitudes which display the working of hydraulic systems |
| CN1514139A (en) * | 2003-08-13 | 2004-07-21 | 龚步才 | Hydraulic system integrated with hydranlic blocks |
| CN2913707Y (en) * | 2006-05-23 | 2007-06-20 | 贵州金江航空液压有限责任公司 | Return-oil impact integrated device for hydraulic testing system |
| CN200946610Y (en) * | 2006-08-28 | 2007-09-12 | 孙天 | Versatile testing interface for hydraulic system |
| CN202381452U (en) * | 2011-12-16 | 2012-08-15 | 云南兴长江实业有限公司 | Hydraulic assembly integrated test device |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103047225A (en) * | 2012-12-18 | 2013-04-17 | 北京二七轨道交通装备有限责任公司 | Hydraulic pipeline integrated block and hydraulic system |
| CN103047225B (en) * | 2012-12-18 | 2015-12-16 | 北京二七轨道交通装备有限责任公司 | Hydraulic pipe line integrated package and hydraulic system |
| CN103727084A (en) * | 2014-01-08 | 2014-04-16 | 天津大学 | Layout design method for hydraulic integrated block elements |
| CN103727084B (en) * | 2014-01-08 | 2016-07-13 | 天津大学 | Hydraulic manifold block component placement method for designing |
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| Publication number | Publication date |
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| CN102536961B (en) | 2014-09-17 |
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