CN102536948A - Oil cylinder as well as suspension arm stretching system and crane provided therewith - Google Patents
Oil cylinder as well as suspension arm stretching system and crane provided therewith Download PDFInfo
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- CN102536948A CN102536948A CN201210006199XA CN201210006199A CN102536948A CN 102536948 A CN102536948 A CN 102536948A CN 201210006199X A CN201210006199X A CN 201210006199XA CN 201210006199 A CN201210006199 A CN 201210006199A CN 102536948 A CN102536948 A CN 102536948A
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Abstract
The invention discloses an oil cylinder used for a suspension arm stretching system, which comprises a cylinder barrel and a piston arranged in the cylinder barrel, and a piston rod of the piston extends outside from the cylinder barrel; the oil cylinder also comprises two sets of core pipe groups arranged between the piston and the cylinder barrel; and each set of core pipe group comprises two oil pipes which are arranged in a nesting way, one of the two oil pipes is arranged in the piston and is communicated with an oil hole arranged on the piston rod, and the other oil pipe is fixedly connected with the bottom of the cylinder barrel and is communicated with an oil hole arranged on the cylinder barrel. Compared with the prior art, the oil cylinder provided by the invention has the advantages that: on the one hand, the independent control over two stages of oil cylinders can be realized, so that the misoperation can be avoided; on the other hand, the mutual influence between the two stages of oil cylinders can be eliminated; and therefore, on the basis of ensuring the structure of the suspension arm stretching system to be compact, the work reliability of the stretching system and the running safety of a whole machine can be greatly improved. On that basis, the invention also provides the suspension arm stretching system and a crane which apply the oil cylinder.
Description
Technical field
The present invention relates to a kind of industrial wheeled equipment, be specifically related to a kind of oil cylinder and have the hoisting arm expansion system and the hoist of this oil cylinder.
Background technique
At present, the extending means of crane telescopic formula jib has dual mode: oil cylinder adds rope row's formula extending means and the full-automatic extending means of single cylinder bolt-type.Compare with the single cylinder bolt-type extending means, oil cylinder adds rope row formula extending means and has the high advantage of flexible efficient, and can stretch to any position in theory.
In the extension and contraction control system of existing single oil cylinder hoist, generally adopt twin-tub to add rope row's multistage arm extending means, see also Fig. 1, the figure shows the twin-tub hydraulic control principle schematic of existing hoisting arm expansion system.
As shown in the figure, one-level oil cylinder 1 and two-level oil cylinder's 2 shared oil sources, wherein; The set inside of one-level oil cylinder 1 has a core pipe, and this core pipe 3 is made up of two tubes, and an end of one links to each other with cylinder barrel, an end floats; One end of another root links to each other with piston rod, an end floats; The floating end plug-in mounting of two pipes cooperates, and with the fuel feeding through core pipe realization two-level oil cylinder 2 big chambeies (rodless cavity), and the loculus of two-level oil cylinder 2 (rod chamber) links to each other with the loculus of one-level oil cylinder 1; In the working procedure, control the fore and aft motion of two-stage cylinder, thereby pass through the brachium of the flexible adjustment crane arm of each arm joint through flexible switching valve.
Yet, receive the restriction of himself structure, deficiency below existing one-level oil cylinder 1 exists in control procedure:
One, two cylinders can't be realized moving simultaneously
Get the combination of dead electricity situation, thereby realize the independent fore and aft motion of two cylinders through Y4, Y5, Y6 in the flexible switching valve.Because one-level oil cylinder 1 is communicated with the rod chamber of two-level oil cylinder 2; The rodless cavity of incoming pressure oil to two-stage cylinder stretches out motion synchronously simultaneously; Therefore, control system shown in Figure 1 adopts two position four-way solenoid valves-Y4 control to switch the motion of one-level oil cylinder 1 and two-level oil cylinder 2.
Two, the first-stage cylinder motion is to the influence of secondary cylinder
Withdraw when withdrawing the fully operation of one-level oil cylinder 1 of two-level oil cylinder 2; Give one-level oil cylinder 1 loculus by B confession oil this moment; Because core pipe 3 places one-level oil cylinder 1 inside, its closed volume reduces, thereby causes core pipe 3 internal pressures to increase; And the core pipe links to each other with two-level oil cylinder 2 big chambeies, so two-level oil cylinder's 2 big cavity pressures increase (being assumed to be P1); Because one-level oil cylinder 1 loculus communicates with two-level oil cylinder's 2 loculuses.This moment, the oil of two-level oil cylinder's 2 loculuses also had pressure (being assumed to be P2).Like this, when P1 * A1＞P2 * A2+FS (area A 1: two-level oil cylinder's 2 big cavity areas; Area A 2: two-level oil cylinder's 2 little cavity areas; Load FS: in the time of the load force of effect two-level oil cylinder 2), then can when one-level oil cylinder 1 contracts motion, cause two-level oil cylinder's 2 anti-channelings, influence the working stability of The whole control system.
In addition; When the not withdrawing operation of one-level oil cylinder 1 of two-level oil cylinder 2; Give one-level oil cylinder 1 loculus by B confession oil this moment, because one-level oil cylinder 1 loculus communicates with two-level oil cylinder's 2 loculuses, this moment, the oil of two-level oil cylinder's 2 loculuses also had pressure; Promote two-level oil cylinder's 2 retractions, the oil in the two-level oil cylinder 2 big chambeies gets into core pipe 3 chambeies.The external unidirectional relief valve 4 of D mouth of at this moment flexible switching valve, core tube chamber oil can't release very soon, and because the difference in areas of big loculus, the oil that gets into the core tube chamber is much larger than the oil that leaks away, so the core tube chamber is a booster cavity at this moment.Therefore, the cylinder barrel of one-level oil cylinder 1 bounces back under pressure, and then core pipe 3 inserts the core tube chamber with cylinder barrel, and the power that cylinder barrel acts on the core pipe 3 will make the core canal curvature, cause one-level oil cylinder 1 normally to use.
In view of this, demand urgently being optimized design,, improve the functional reliability of telescopic system and the Security of complete machine effectively to overcome above-mentioned defective to existing one-level oil cylinder.
Summary of the invention
To above-mentioned defective; The technical problem that the present invention solves is; A kind of oil cylinder of structure optimization is provided; Can't realize two-stage oil cylinder control and interactional defective separately so that the one-level oil cylinder of avoiding existing hoisting arm expansion system is existing, guarantee the functional reliability and the complete machine safety in operation of telescopic system.On this basis, the present invention also provides a kind of hoisting arm expansion system and hoist of this oil cylinder of application.
The oil cylinder that is used for the hoisting arm expansion system provided by the invention comprise cylinder barrel and the piston that places in the said cylinder barrel, and the piston rod of said piston stretches out from cylinder barrel; And has a hydraulic fluid port that is communicated with its rod chamber and rodless cavity; Also comprise and place the cover of two between said piston and cylinder barrel core pipe group; The said core pipe of every cover group is formed by two oil pipes of nested setting; And one in two oil pipes places in the said piston and with said piston rod on the hydraulic fluid port offered is communicated with, an end fixed connection of another person and said cylinder barrel and with said cylinder barrel on the hydraulic fluid port offered be communicated with.
Preferably, be fixed in tin at the bottom of on oil pipe be inserted into the oil pipe that places in the said piston.
Preferably, with the said core pipe of every cover group accordingly, the end of said piston is provided with two stuffing box glands, the oil pipe at the bottom of each is fixed in tin is inserted into the oil pipe that places in the said piston through corresponding said stuffing box gland respectively; And be provided with Sealing between said stuffing box gland and said piston and the corresponding oil pipe.
Preferably, be communicated with the rod chamber of said oil cylinder and the hydraulic fluid port of rodless cavity and be arranged on the said piston rod, and through being arranged on rod chamber and the rodless cavity that oil duct on the said piston is communicated with said oil cylinder.
Hoisting arm expansion provided by the invention system comprises one-level oil cylinder and two-level oil cylinder; Said one-level oil cylinder adopts foregoing oil cylinder, and two hydraulic fluid ports that are communicated with two cover core pipe groups of offering on the cylinder barrel of said one-level oil cylinder are communicated with the rod chamber and the rodless cavity of said two-level oil cylinder respectively; Between two hydraulic fluid ports that are communicated with its rod chamber and rodless cavity on the piston rod of said one-level oil cylinder and system pressure oil circuit and the oil return circuit first direction control valve is set, to control stretching of said two-level oil cylinder; Between two hydraulic fluid ports that are communicated with two cover core pipe groups on the piston rod of said one-level oil cylinder and system pressure oil circuit and the oil return circuit second direction control valve is set, to control stretching of said one-level oil cylinder.
Preferably, first hydraulic fluid port of said first direction control valve and second direction control valve all be communicated with the system pressure oil circuit, second hydraulic fluid port and the 3rd hydraulic fluid port is communicated with the system oil return oil circuit respectively, the 4th hydraulic fluid port and the 5th hydraulic fluid port are communicated with the rodless cavity and the rod chamber of corresponding oil cylinder respectively; And all be configured to: when being positioned at first working position; Its first hydraulic fluid port and the 5th hydraulic fluid port conducting, second hydraulic fluid port and the 4th hydraulic fluid port conducting, the 3rd hydraulic fluid port are non-conduction; When being positioned at second working position; Its first hydraulic fluid port and the 4th hydraulic fluid port conducting, second hydraulic fluid port are non-conduction, the 3rd hydraulic fluid port and the 5th hydraulic fluid port conducting, when being positioned at the 3rd working position, and its first hydraulic fluid port and the 3rd hydraulic fluid port and the 5th hydraulic fluid port conducting, second hydraulic fluid port and the 4th hydraulic fluid port conducting.
Preferably; Said first direction control valve and second direction control valve are hydraulic control valve; And between two control port of each hydraulic control valve and pilot pressure oil circuit and guide's oil return circuit, pilot-actuated valve is set, to control the switching of said first direction control valve and second direction control valve working position.
Preferably, between first hydraulic fluid port of system pressure oil circuit to said first direction control valve and second direction control valve, be respectively arranged with reduction valve, and the drain tap of each reduction valve is communicated with the system oil return hydraulic fluid port all.
Preferably; Said first direction control valve and second direction control valve all have the 6th hydraulic fluid port that is communicated with its 4th hydraulic fluid port and the 7th hydraulic fluid port that is communicated with its 5th hydraulic fluid port; And with said first direction control valve and the corresponding respectively shuttle valve that is provided with of second direction control valve; Two filler openings of each shuttle valve are communicated with the 6th hydraulic fluid port and the 7th hydraulic fluid port of respective direction control valve respectively, and are provided with first relief valve between the oil outlet of each shuttle valve and the system oil return oil circuit.
Preferably, be provided with second relief valve between the 6th hydraulic fluid port of said first direction control valve and second direction control valve and the system oil return oil circuit, and the setting pressure of said second relief valve is less than the setting pressure of said first relief valve.
Preferably, and be provided with equilibrium valve on the pipeline that the hydraulic fluid port of its rodless cavity of connection of said one-level oil cylinder and two-level oil cylinder is connected, and the control port of said equilibrium valve links to each other with the hydraulic fluid port of its rod chamber of connection of corresponding oil cylinder all.
Hoist provided by the invention comprise the chassis, can be with respect to the rotating turntable in said chassis, and be articulated in the anterior telescoping boom of said turntable; It stretches out or regains said telescoping boom through the control of hoisting arm expansion system; Said hoisting arm expansion system is specially foregoing hoisting arm expansion system.
The oil cylinder that can be used as telescopic system one-level oil cylinder provided by the invention has two cover core pipe groups; Two cover core pipe groups place between said piston and the cylinder barrel; Every cover core pipe group is formed by two oil pipes of nested setting; And one in two oil pipes places in the piston and with piston rod on the hydraulic fluid port offered is communicated with, an end fixed connection of another person and cylinder barrel and with cylinder barrel on the hydraulic fluid port offered be communicated with.So be provided with, adopt the hoisting arm expansion system of this oil cylinder as the one-level oil cylinder, can be through two cover core pipe groups respectively to rod chamber and the rodless cavity fuel feeding of two-level oil cylinder, with influencing each other between the elimination two-stage oil cylinder; And this system can adopt the both direction control valve respectively the two-stage oil cylinder to be controlled separately, with the self-movement that realizes the two-stage oil cylinder be synchronized with the movement.Compared with prior art, oil cylinder provided by the invention can be realized the independent control of two-stage oil cylinder on the one hand, avoids producing misoperation, can eliminate influencing each other between the two-stage oil cylinder on the other hand; Thereby guaranteeing to have improved the functional reliability and the complete machine safety in operation of telescopic system greatly on the compact basis of hoisting arm expansion system architecture.
In preferred version of the present invention, carry out structure optimization to flexible first direction control valve and the second direction control valve of control one-level oil cylinder and two-level oil cylinder, the both direction control valve all is configured to have three working positions; Wherein, Be respectively applied for stretching out or regaining of the corresponding oil cylinder of control when being positioned at first working position and second working position; And when being positioned at the 3rd working position; Its first hydraulic fluid port and the 3rd hydraulic fluid port and the 5th hydraulic fluid port conducting, second hydraulic fluid port and the 4th hydraulic fluid port conducting; Because first hydraulic fluid port all is communicated with the system pressure oil circuit, second hydraulic fluid port and the 3rd hydraulic fluid port is communicated with the system oil return oil circuit respectively, the 4th hydraulic fluid port and the 5th hydraulic fluid port are communicated with the rodless cavity and the rod chamber of corresponding oil cylinder respectively, therefore, corresponding oil cylinder two chamber oil returns under this state.So be provided with; When if one-level oil cylinder retraction movement and second direction control valve are positioned at the 3rd working position; Because position control valve the 3rd working position (meta) oil return of two-level oil cylinder; Place the inner core Guan Zuyu oil circuit of one-level oil cylinder to link to each other, can eliminate the possibility of core canal curvature fully, thereby further improve the telescopic system Security.
Oil cylinder with two cover core pipe groups provided by the invention is applicable to the engineering machinery with hoisting arm expansion system, is specially adapted to hoist.
Description of drawings
Fig. 1 is the twin-tub hydraulic control principle schematic of existing a kind of typical hoisting arm expansion system;
Fig. 2 is the overall structure schematic representation of hoist described in the embodiment;
Fig. 3 is the schematic representation of the said one-level oil cylinder of embodiment;
Fig. 4 is the overall structure sectional view of the said oil cylinder of embodiment;
Fig. 5 is the working principle schematic representation of the said hoisting arm expansion of embodiment system.
Among Fig. 2-Fig. 5:
One-level oil cylinder 10, cylinder barrel 11, piston 12, piston rod 121, the first core pipe group 13, the second core pipe group 14, first Sealing 15, stuffing box gland 16, second Sealing 17, two-level oil cylinder 20, first direction control valve 30, second direction control valve 40, first pilot-actuated valve 51, second pilot-actuated valve 52, reduction valve 60, shuttle valve 70, first relief valve 81, second relief valve 82, equilibrium valve 90.
Embodiment
Core of the present invention is to provide a kind of oil cylinder applicable to the hoisting arm expansion system; To make that through Optimal Structure Designing one-level oil cylinder and two-level oil cylinder can be realized independent control respectively in the hoisting arm expansion system; And evade two-stage oil cylinder influencing each other in the course of the work fully, thereby reliable guarantee is provided for the functional reliability of hoisting arm expansion system and complete machine security of operation stability.Specify this mode of execution below in conjunction with Figure of description.
Be without loss of generality, this mode of execution specifies as main body with truck crane.
Identical with existing technology; This truck crane has wheel undercarriage, can and be articulated in the anterior telescoping boom of turntable with respect to the turntable of chassis rotation motion, and is arranged on the functional parts such as the actuator of getting on the bus on the turntable, for example; Be used to control the winding plant of the upper and lower displacement of suspension hook; Be used to adjust the jib lubbing mechanism of arm attitude, be used for the counter weight device of balance complete machine working stability, be used to engine system that provides operation power etc.Need to prove, because the above-mentioned functions parts can adopt existing techniques in realizing, so this paper repeats no more.
It stretches out or regains this telescoping boom through the control of hoisting arm expansion system, and this hoisting arm expansion system two-stage oil cylinder adds rope row mechanism and specifically realizes its control function, and wherein the structure and the working principle of rope row mechanism are identical with existing technology, repeat no more equally.For seeing the concrete structure of one-level oil cylinder in the explanation hoisting arm expansion system for details, see also Fig. 3, this figure is the schematic representation of the said one-level oil cylinder of this mode of execution.
As shown in the figure; The basic structure of this oil cylinder is identical with existing technology; Comprise cylinder barrel 11, place the piston 12 in the cylinder barrel 11, and the piston rod 121 of piston 12 stretches out from the end of cylinder barrel 11, and have first hydraulic fluid port A that is communicated with its rod chamber and the second hydraulic fluid port B that is communicated with its rodless cavity.Be provided with two cover core pipe groups between the piston 12 of this oil cylinder and the cylinder barrel 11: the first core pipe group 13 and the second core pipe group 14; Every cover core pipe group is formed by two oil pipes of nested setting; And one in two oil pipes places in the piston 12 and with piston rod 121 on the hydraulic fluid port offered be communicated with; The tube end of another person and cylinder barrel 11 be fixedly connected and with cylinder barrel 11 on the hydraulic fluid port offered be communicated with; Promptly; Connected relation between the 6th hydraulic fluid port F on connected relation between the 4th hydraulic fluid port D on the first core pipe group 13 is set up at the bottom of 11 of the 3rd hydraulic fluid port C and the cylinder barrels on the piston rod 121, the second core pipe group 13 are set up at the bottom of 11 of the 5th hydraulic fluid port E and the cylinder barrels on the piston rod 121.
Obviously; Two oil pipe plug-in mountings through two nested settings are slidingly matched realization at hydraulic fluid port on the piston rod 121 and the connected state between the hydraulic fluid port on the cylinder barrel 11; Can adopt two kinds of assembly relations between two oil pipes; Oil pipe on the first places the oil pipes in the piston 12 to be inserted into to be fixed at the bottom of 11 of the cylinder barrels, another is the fit shown in Fig. 3, the oil pipe on being fixed at the bottom of 11 of the cylinder barrels is inserted into the oil pipe that places in the piston 12.Should be appreciated that the fit shown in the figure does not constitute the restriction to the application's protection domain.
For every cover core pipe group; Because the oil pipe on being fixed at the bottom of 11 of the cylinder barrels need stretching out or regain and another oil pipe plug-in mounting is slidingly matched along with oil cylinder; Therefore, the rodless cavity that need avoid the interior working oil flow of respective core pipe group to go into this oil cylinder influences its service behaviour.For this reason, two first Sealings 15 can be set in the end of piston 12 further, each first Sealing 15 respectively be fixed in 11 of cylinder barrels at the bottom of on oil-pipe external wall offset and cooperate.Specifically see also Fig. 4, this figure is the overall structure sectional view of the said oil cylinder of this mode of execution.
Certainly,, two stuffing box glands 16 can be set, be oppositely arranged with every cover core pipe group respectively in the end of piston 12 in order to improve the assembly process process of this oil cylinder; Correspondingly, the oil pipe on each is fixed at the bottom of 11 of the cylinder barrels is inserted into the oil pipe that places in the piston 12 through corresponding stuffing box gland 16 respectively, and is provided with second Sealing 17 between each stuffing box gland 16 and the piston 12, with the realization reliable sealing.Obviously, based on the setting of stuffing box gland 16, between the oil-pipe external wall at the bottom of aforementioned first Sealing 15 should be arranged on stuffing box gland 16 and be fixed in 11 of cylinder barrels.
In order to adapt to stretching out or withdrawing of cylinder barrel 11, be convenient to connect the layout of oil pipe.Preferably, can first hydraulic fluid port A that be communicated with this cylinder rod chamber and the second hydraulic fluid port B that is communicated with its rodless cavity be arranged on the piston rod 121 equally, and through being arranged on the rod chamber and the rodless cavity of the oil duct connection oil cylinder on the piston 12.
In addition, except that aforementioned oil cylinder with two cover core pipe groups, this mode of execution also provides the hoisting arm expansion system of this oil cylinder of a kind of application as the one-level oil cylinder.See also Fig. 5, this figure is the working principle schematic representation of the said hoisting arm expansion of this mode of execution system.
One-level oil cylinder 10 in the two-stage oil cylinder adopts foregoing oil cylinder with two cover core pipe groups.As shown in Figure 5; Two hydraulic fluid ports that are communicated with two cover core pipe groups of offering on the cylinder barrel 11 of one-level oil cylinder 10 are communicated with the rod chamber and the rodless cavity of two-level oil cylinder 20 respectively; Promptly; The 4th hydraulic fluid port D of one-level oil cylinder 10 is communicated with the hydraulic fluid port G that is communicated with its rodless cavity of two-level oil cylinder 20, and the 6th hydraulic fluid port F of one-level oil cylinder 10 is communicated with the hydraulic fluid port H that is communicated with its rod chamber of two-level oil cylinder 20.And one-level oil cylinder 10 adopts the control of both direction control valve to stretch out or recovery operation respectively with two-level oil cylinder 20.
As shown in the figure; First direction control valve 30 is arranged between two hydraulic fluid ports being communicated with its rod chamber and rodless cavity on the piston rod 121 of one-level oil cylinder 10 and system pressure oil circuit P and the oil return circuit T, and second direction control valve 40 is arranged on and is communicated with two on the piston rod 121 of one-level oil cylinder 10 and overlaps between two hydraulic fluid ports (hydraulic fluid port C, hydraulic fluid port E) and system pressure oil circuit P and oil return circuit T of core pipe groups.Thus, can be through two cover core pipe groups respectively to rod chamber and the rodless cavity fuel feeding of two-level oil cylinder 20, with influencing each other between the elimination two-stage oil cylinder; And this system adopts both direction control valve respectively the two-stage oil cylinder to be controlled separately, can realize the self-movement of two-stage oil cylinder and is synchronized with the movement.
Particularly, first hydraulic fluid port of first direction control valve 30 and second direction control valve 40 all be communicated with system pressure oil circuit P, second hydraulic fluid port and the 3rd hydraulic fluid port is communicated with system oil return oil circuit T respectively, the 4th hydraulic fluid port and the 5th hydraulic fluid port are communicated with the rodless cavity and the rod chamber of corresponding oil cylinder respectively; And; First direction control valve 30 all is configured to second direction control valve 40: when being positioned at first working position (position, a left side); Its first hydraulic fluid port and the 5th hydraulic fluid port conducting, second hydraulic fluid port and the 4th hydraulic fluid port conducting, the 3rd hydraulic fluid port are non-conduction; Pressure oil circuit P is communicated with the rod chamber of corresponding oil cylinder, rodless cavity is communicated with oil return circuit T, and oil cylinder is regained under this state; When being positioned at second working position (right position); Its first hydraulic fluid port and the 4th hydraulic fluid port conducting, second hydraulic fluid port are non-conduction, the 3rd hydraulic fluid port and the 5th hydraulic fluid port conducting; The pressure oil circuit is communicated with the rodless cavity of corresponding oil cylinder, rod chamber is communicated with oil return circuit, and oil cylinder stretches out under this state; When being positioned at the 3rd working position (meta), its first hydraulic fluid port and the 3rd hydraulic fluid port and the 5th hydraulic fluid port conducting, second hydraulic fluid port and the 4th hydraulic fluid port conducting, corresponding oil cylinder two chamber oil returns under this state.So be provided with; When if one-level oil cylinder retraction movement and second direction control valve 40 are positioned at meta; Because position control valve the 3rd working position (meta) oil return of two-level oil cylinder places one-level oil cylinder 10 inner core Guan Zuyu oil return circuit T to link to each other, and can eliminate the possibility of core canal curvature fully.
Below sketch the Control work principle of this hoisting arm expansion system.
One, the one-level oil cylinder stretches out
When one-level oil cylinder 10 need stretch out, first direction control valve 30 was positioned at right position.The pressure oil liquid of system pressure oil circuit P flows into after its 4th hydraulic fluid port flows out from first hydraulic fluid port of first direction control valve 30, gets into its rodless cavity through connecting pipeline through the hydraulic fluid port B of one-level oil cylinder 10; Meanwhile, the fluid of one-level oil cylinder 10 rod chambers flows back to the system oil return oil circuit via the 5th hydraulic fluid port, the 3rd hydraulic fluid port of its hydraulic fluid port A, first direction control valve 30 successively, to realize the operation of stretching out of one-level oil cylinder 10.
Two, the one-level oil cylinder is regained
When one-level oil cylinder 10 needed to regain, first direction control valve 30 was positioned at position, a left side.The pressure oil liquid of system pressure oil circuit P flows into after its 5th hydraulic fluid port flows out from first hydraulic fluid port of first direction control valve 30, gets into its rod chamber through connecting pipeline through the hydraulic fluid port A of one-level oil cylinder 10; Meanwhile, the fluid of one-level oil cylinder 10 rodless cavities flows back to the system oil return oil circuit via the 4th hydraulic fluid port, second hydraulic fluid port of its hydraulic fluid port B, first direction control valve 30 successively, to realize the recovery operation of one-level oil cylinder 10.
Three, two-level oil cylinder stretches out
When two-level oil cylinder 20 need stretch out, second direction control valve 40 was positioned at right position.The pressure oil liquid of system pressure oil circuit P flows into after its 4th hydraulic fluid port flows out from first hydraulic fluid port of second direction control valve 40, gets into its rodless cavity via the hydraulic fluid port G of the hydraulic fluid port C of one-level oil cylinder 10, hydraulic fluid port D, two-level oil cylinder 20 successively through connecting pipeline; Meanwhile, the fluid of two-level oil cylinder's 20 rod chambers flows back to the system oil return oil circuit via hydraulic fluid port F, hydraulic fluid port E, the 5th hydraulic fluid port of second direction control valve 40, the 3rd hydraulic fluid port of its hydraulic fluid port H, one-level oil cylinder 10 successively, to realize the operation of stretching out of two-level oil cylinder 20.
Four, two-level oil cylinder regains
When two-level oil cylinder 20 needed to regain, second direction control valve 40 was positioned at position, a left side.The pressure oil liquid of system pressure oil circuit P flows into after its 5th hydraulic fluid port flows out from first hydraulic fluid port of second direction control valve 40, gets into its rod chamber via the hydraulic fluid port H of the hydraulic fluid port E of one-level oil cylinder 10, hydraulic fluid port F, two-level oil cylinder 20 successively through connecting pipeline; Meanwhile, the fluid of two-level oil cylinder's 20 rodless cavities flows back to the system oil return oil circuit via hydraulic fluid port D, hydraulic fluid port C, the 4th hydraulic fluid port of second direction control valve 40, second hydraulic fluid port of its hydraulic fluid port G, one-level oil cylinder 10 successively, to realize the recovery operation of two-level oil cylinder 20.
Five, the two-stage oil cylinder stretches out synchronously or regains, and needs first direction control valve 30 and second direction control valve 40 to get final product according to the synchronous switch operating of aforementioned principles position, and principle is identical.
In this programme, the switching of first direction control valve 30 and second direction control valve 40 can adopt the Different control mode to realize, for example, solenoid valve, manually operated valve perhaps adopt hydraulic control valve as shown in the figure.Pilot-actuated valve is set between two control port of each hydraulic control valve and pilot pressure oil circuit P1 and guide's oil return circuit T1: first pilot-actuated valve 51 of output fluid power signal to first direction control valve 30, with the switching of control first direction control valve 30 working positions; Second pilot-actuated valve 52 of output fluid power signal to second direction control valve 40 is with the switching of control second direction control valve 40 working positions.
Usually, the meeting that the working pressure of system pressure oil circuit T fluid is disturbed by other factors produces fluctuation, produces the working stability that hydraulic shock influences element, pipeline for avoiding its overpressure.The said hoisting arm expansion of this programme system can be respectively arranged with reduction valve 60 at system pressure oil circuit T between first hydraulic fluid port of first direction control valve 30 and second direction control valve 40; And the drain tap of each reduction valve 60 all is communicated with system oil return hydraulic fluid port T, moves reliably to guarantee security of system.
Further, for avoiding the too high working stability that influences element and pipeline of induced pressure, this programme can be done further optimization.In conjunction with shown in Figure 5; First direction control valve 30 all has the 6th hydraulic fluid port that is communicated with its 4th hydraulic fluid port and the 7th hydraulic fluid port that is communicated with its 5th hydraulic fluid port with second direction control valve 40; And with first direction control valve 30 and the corresponding respectively shuttle valve 70 that is provided with of second direction control valve 40; Two filler openings of each shuttle valve 70 are communicated with the 6th hydraulic fluid port and the 7th hydraulic fluid port of respective direction control valve respectively, and are provided with first relief valve 81 between the oil outlet of each shuttle valve 70 and the system oil return oil circuit T.So be provided with, when corresponding oil cylinder was regained the operating mode load too high, pressure oil liquid can flow back to system oil return oil circuit T through first relief valve 81, improved system works stability.Certainly, the drain tap of reduction valve 60 can be communicated with the upstream side oil circuit of corresponding first relief valve 81, with the balance of the pressure after and before the valve of effectively setting up the respective direction control valve.
In addition, be provided with second relief valve 82 between the 6th hydraulic fluid port of first direction control valve 30 and second direction control valve 40 and the system oil return oil circuit T, and the setting pressure of second relief valve 82 is less than the setting pressure of first relief valve 81.So be provided with, when corresponding oil cylinder stretched out the operating mode load too high, pressure oil liquid can flow back to system oil return oil circuit T through second relief valve 82, stretched out on the basis of induced pressure less than the withdrawal induced pressure at the adaptation oil cylinder, further improved system works stability.
In addition, and be provided with equilibrium valve 90 on the pipeline that the hydraulic fluid port of its rodless cavity of connection of one-level oil cylinder 10 and two-level oil cylinder 20 is connected, and the control port of each equilibrium valve 90 links to each other with the hydraulic fluid port of its rod chamber of connection of corresponding oil cylinder all.So be provided with, can make the two-stage oil cylinder remain on the one hand and confirm to be in steady-working state under the active length, on the other hand, can avoid oil cylinder to regain under the operating mode and steadily reclaim, improve its working stability.
What specify is, the said hoisting arm expansion of this mode of execution system can also be applicable to crawler crane etc., and other have the type of telescoping boom, as long as satisfy the use needs all in the scope that the application asks for protection.
The above only is a preferred implementation of the present invention; Should be pointed out that for those skilled in the art, under the prerequisite that does not break away from the principle of the invention; Can also make some improvement and retouching, these improvement and retouching also should be regarded as protection scope of the present invention.
Claims (12)
1. the oil cylinder that is used for the hoisting arm expansion system comprise cylinder barrel and the piston that places in the said cylinder barrel, and the piston rod of said piston stretches out from cylinder barrel; And has a hydraulic fluid port that is communicated with its rod chamber and rodless cavity; It is characterized in that, also comprise placing the cover of two between said piston and cylinder barrel core pipe group; The said core pipe of every cover group is formed by two oil pipes of nested setting; And one in two oil pipes places in the said piston and with said piston rod on the hydraulic fluid port offered is communicated with, an end fixed connection of another person and said cylinder barrel and with said cylinder barrel on the hydraulic fluid port offered be communicated with.
2. the oil cylinder that is used for the hoisting arm expansion system according to claim 1 is characterized in that, the oil pipe at the bottom of being fixed in tin is inserted into the oil pipe that places in the said piston.
3. the oil cylinder that is used for the hoisting arm expansion system according to claim 2; It is characterized in that; With the said core pipe of every cover group accordingly; The end of said piston is provided with two stuffing box glands, and the oil pipe at the bottom of each is fixed in tin is inserted into the oil pipe that places in the said piston through corresponding said stuffing box gland respectively; And be provided with Sealing between said stuffing box gland and said piston and the corresponding oil pipe.
4. according to each described oil cylinder that is used for the hoisting arm expansion system in the claim 1 to 3; It is characterized in that; Be communicated with the rod chamber of said oil cylinder and the hydraulic fluid port of rodless cavity and be arranged on the said piston rod, and through being arranged on rod chamber and the rodless cavity that oil duct on the said piston is communicated with said oil cylinder.
5. the hoisting arm expansion system comprises one-level oil cylinder and two-level oil cylinder; It is characterized in that said one-level oil cylinder adopts like each described oil cylinder in the claim 1 to 4, two hydraulic fluid ports that are communicated with two cover core pipe groups of offering on the cylinder barrel of said one-level oil cylinder are communicated with the rod chamber and the rodless cavity of said two-level oil cylinder respectively; Between two hydraulic fluid ports that are communicated with its rod chamber and rodless cavity on the piston rod of said one-level oil cylinder and system pressure oil circuit and the oil return circuit first direction control valve is set, to control stretching of said two-level oil cylinder; Between two hydraulic fluid ports that are communicated with two cover core pipe groups on the piston rod of said one-level oil cylinder and system pressure oil circuit and the oil return circuit second direction control valve is set, to control stretching of said one-level oil cylinder.
6. hoisting arm expansion according to claim 5 system; It is characterized in that first hydraulic fluid port of said first direction control valve and second direction control valve all is communicated with the system pressure oil circuit, second hydraulic fluid port and the 3rd hydraulic fluid port is communicated with the system oil return oil circuit respectively, the 4th hydraulic fluid port and the 5th hydraulic fluid port are communicated with the rodless cavity and the rod chamber of corresponding oil cylinder respectively; And all be configured to: when being positioned at first working position; Its first hydraulic fluid port and the 5th hydraulic fluid port conducting, second hydraulic fluid port and the 4th hydraulic fluid port conducting, the 3rd hydraulic fluid port are non-conduction; When being positioned at second working position; Its first hydraulic fluid port and the 4th hydraulic fluid port conducting, second hydraulic fluid port are non-conduction, the 3rd hydraulic fluid port and the 5th hydraulic fluid port conducting, when being positioned at the 3rd working position, and its first hydraulic fluid port and the 3rd hydraulic fluid port and the 5th hydraulic fluid port conducting, second hydraulic fluid port and the 4th hydraulic fluid port conducting.
7. hoisting arm expansion according to claim 6 system; It is characterized in that; Said first direction control valve and second direction control valve are hydraulic control valve; And between two control port of each hydraulic control valve and pilot pressure oil circuit and guide's oil return circuit, pilot-actuated valve is set, to control the switching of said first direction control valve and second direction control valve working position.
8. hoisting arm expansion according to claim 7 system; It is characterized in that; Between first hydraulic fluid port of system pressure oil circuit to said first direction control valve and second direction control valve, be respectively arranged with reduction valve, and the drain tap of each reduction valve is communicated with the system oil return hydraulic fluid port all.
9. hoisting arm expansion according to claim 8 system; It is characterized in that; Said first direction control valve and second direction control valve all have the 6th hydraulic fluid port that is communicated with its 4th hydraulic fluid port and the 7th hydraulic fluid port that is communicated with its 5th hydraulic fluid port; And with said first direction control valve and the corresponding respectively shuttle valve that is provided with of second direction control valve; Two filler openings of each shuttle valve are communicated with the 6th hydraulic fluid port and the 7th hydraulic fluid port of respective direction control valve respectively, and are provided with first relief valve between the oil outlet of each shuttle valve and the system oil return oil circuit.
10. hoisting arm expansion according to claim 9 system; It is characterized in that; Be provided with second relief valve between the 6th hydraulic fluid port of said first direction control valve and second direction control valve and the system oil return oil circuit, and the setting pressure of said second relief valve is less than the setting pressure of said first relief valve.
11. according to each described hoisting arm expansion system in the claim 5 to 10; It is characterized in that; Be provided with equilibrium valve on the pipeline that the hydraulic fluid port of its rodless cavity of connection of said one-level oil cylinder and two-level oil cylinder is connected, and the control port of said equilibrium valve all links to each other with the hydraulic fluid port of its rod chamber of connection of corresponding oil cylinder.
12. hoist, comprise the chassis, can be with respect to the rotating turntable in said chassis, and be articulated in the anterior telescoping boom of said turntable; It stretches out or regains said telescoping boom through the control of hoisting arm expansion system; It is characterized in that said hoisting arm expansion system is specifically like each described hoisting arm expansion system in the claim 5 to 11.
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| CN201210006199.XA CN102536948B (en) | 2012-01-10 | 2012-01-10 | Oil cylinder as well as suspension arm stretching system and crane provided therewith |
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| CN201210006199.XA CN102536948B (en) | 2012-01-10 | 2012-01-10 | Oil cylinder as well as suspension arm stretching system and crane provided therewith |
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| CN102536948A true CN102536948A (en) | 2012-07-04 |
| CN102536948B CN102536948B (en) | 2015-01-21 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102756979A (en) * | 2012-07-25 | 2012-10-31 | 徐州重型机械有限公司 | Crane and hydraulic control system for telescopic mechanism of crane |
| CN102838042A (en) * | 2012-09-12 | 2012-12-26 | 三一重工股份有限公司 | Crane and double-telescopic-cylinder independent control hydraulic system thereof |
| CN105545853A (en) * | 2015-12-31 | 2016-05-04 | 徐州重型机械有限公司 | Telescopic control valve, multi-stage telescopic hydraulic system and hoist jib telescopic hydraulic control system |
| CN107975512A (en) * | 2017-09-06 | 2018-05-01 | 合肥常青机械股份有限公司 | A kind of manual telescopic cylinder |
| CN108302090A (en) * | 2018-01-08 | 2018-07-20 | 徐州重型机械有限公司 | A kind of multilayer core pipe two-stage hydraulic cylinder and crane |
| CN109340205A (en) * | 2018-12-21 | 2019-02-15 | 北京三智造科技有限公司 | It can floating cylinder and engineering machinery |
| CN109973463A (en) * | 2019-04-22 | 2019-07-05 | 韶关市起重机厂有限责任公司 | A kind of oil cylinder, Multi-cylinder sequential telescopic mechanism and engineering machinery that energy reliable sequence is flexible |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102756979A (en) * | 2012-07-25 | 2012-10-31 | 徐州重型机械有限公司 | Crane and hydraulic control system for telescopic mechanism of crane |
| CN102838042A (en) * | 2012-09-12 | 2012-12-26 | 三一重工股份有限公司 | Crane and double-telescopic-cylinder independent control hydraulic system thereof |
| CN102838042B (en) * | 2012-09-12 | 2014-11-19 | 三一重工股份有限公司 | Crane and double-telescopic-cylinder independent control hydraulic system thereof |
| CN105545853A (en) * | 2015-12-31 | 2016-05-04 | 徐州重型机械有限公司 | Telescopic control valve, multi-stage telescopic hydraulic system and hoist jib telescopic hydraulic control system |
| CN105545853B (en) * | 2015-12-31 | 2018-04-17 | 徐州重型机械有限公司 | Extension and contraction control valve, multi-stage expansion hydraulic system and arm of derrick stretch hydraulic control system |
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| CN109340205A (en) * | 2018-12-21 | 2019-02-15 | 北京三智造科技有限公司 | It can floating cylinder and engineering machinery |
| CN109340205B (en) * | 2018-12-21 | 2023-10-24 | 北京三一智造科技有限公司 | Floatable oil cylinder and engineering machinery |
| CN109973463A (en) * | 2019-04-22 | 2019-07-05 | 韶关市起重机厂有限责任公司 | A kind of oil cylinder, Multi-cylinder sequential telescopic mechanism and engineering machinery that energy reliable sequence is flexible |
| CN109973463B (en) * | 2019-04-22 | 2021-03-02 | 韶关市起重机厂有限责任公司 | Oil cylinder capable of reliably and sequentially stretching, multi-oil-cylinder sequential stretching mechanism and engineering machinery |
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