CN102532776A - Low-smell rigid-tough high-performance polypropylene composite material and preparation method thereof - Google Patents
Low-smell rigid-tough high-performance polypropylene composite material and preparation method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/92—Measuring, controlling or regulating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/78—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling
- B29C48/875—Thermal treatment of the extrusion moulding material or of preformed parts or layers, e.g. by heating or cooling for achieving a non-uniform temperature distribution, e.g. using barrels having both cooling and heating zones
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92514—Pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/9258—Velocity
- B29C2948/9259—Angular velocity
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92504—Controlled parameter
- B29C2948/92704—Temperature
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92885—Screw or gear
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2948/00—Indexing scheme relating to extrusion moulding
- B29C2948/92—Measuring, controlling or regulating
- B29C2948/92819—Location or phase of control
- B29C2948/92857—Extrusion unit
- B29C2948/92876—Feeding, melting, plasticising or pumping zones, e.g. the melt itself
- B29C2948/92895—Barrel or housing
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Abstract
The invention is a low-smell rigid-tough high-performance polypropylene composite material and a preparation method thereof. The composite material of the invention belongs to a polypropylene composition without chemical post-processing. The composite material of the invention comprises the following raw materials by weight: 60-85 parts of polypropylene, 14-15 parts of toughening agents, 5-30 parts of active mineral fillers, 0.5-3 parts of composite smell inhibitors, and 0.1-2 parts of routine additives. By using low-smell rigid-tough balanced basic resin, through filling of wollastonite whiskers and compounding, matching and optimization of various smell adsorbents, the prepared polypropylene composite material has less smell and good balance between rigidity and toughness. Wollastonite whiskers are added in a mode of lateral feeding, which avoids the damage of the wollastonite long-needle shape caused by screw strong shearing, and thus the prepared polypropylene composite material not only has increased rigidity, but also has basically non-influenced toughness. The preparation process is simple, and the production cost is low. The composite material is suitable for the manufacturing of automobile bumpers, instrument panels, engine fans, washing machine inner drums, and refrigerator drawers.
Description
Technical field
The present invention is strong and unyielding high-performance polypropylene matrix material of a kind of low smell and preparation method thereof.Belong to the polypropene composition of not managing with chemical after-treatment.
Background technology
Along with the fast development of household electrical appliances, automobile industry, environmental protection, lightweight and functionalization become the main trend of these industry developments at present, and plastics and matrix material thereof then become its important structure and finishing material.Vestolen PP 7052 (PP) is little with its density, cost performance is high, and characteristics such as excellent heat resisting, rigidity, erosion resistance and easy processing have obtained using widely in automobile, household electric appliances, become maximum, the with the fastest developing speed kind of consumption in automobile, the household electrical appliances plastics.
But shrinking percentage is big because general PP exists, the product size poor stability, is prone to buckling deformation; Poor, the easy brittle failure of low-temperature flexibility; Shortcomings such as heat-resisting, photooxidation aging property difference; Can't satisfy Hyundai Motor, the many parts of household electrical appliances, like bumper, test board, engine blower, inner tank of washing machine, refrigerator drawer, particular requirement; Therefore must carry out modification to general PP material, particularly aspect rigid-tough balance.
At present, improve PP flexible method and in the PP material, add toughner exactly.In the PP material, add toughner and can show normal temperature and the low-temperature flexibility that improves PP; But also can bring the decline of material stiffness and heat-drawn wire.Improving PP inflexible method, is exactly in the PP material, to fill high heat-resisting, high inflexible inorganic fillers.The adding of inorganic fillers can significantly improve rigidity, thermotolerance and the dimensional stability of material; But can reduce the toughness of material simultaneously.According to the particular requirement of automobile, household electrical appliances parts, optimize PP matrix, toughner, the triangular proportioning of weighting agent, the strong and unyielding equilibrated PP composite material that request for utilization is satisfied in exploitation is the problem that the technician is concerned about always.
In the prior art, aspect the strong and unyielding balance modification of PP composite material, be the most frequently used method through PP matrix, toughner, the triangular ratio optimization of weighting agent, wherein the selection of weighting agent is extremely important with dispersion.But because mostly weighting agent commonly used is spherical, spins the smaller crystal grain of major diameter such as awl property, improving the matrix material inflexible simultaneously, can reduce material toughness.Spun glass add rigidity and the toughness that affiliation increases matrix material significantly simultaneously, but because the spun glass production environment is polluted greatly, and the PP product of institute's modification has the fine problem of revealing, and limited its application in automobile, household electrical appliances plastic component.The nano-composite material blend improves the PP rigidity and toughness is a kind of novel method that development in recent years is got up.But because nano material crystal grain is little, surface curvature is big etc. characteristics; The atomicity that is present in the grain surface lack of alignment is greater than the shared percentage ratio of surface atom in the crystalline material; And also there are various defectives at same nanomorphic intragranular; Very easily reunite, do not have the purpose of nano redigity particle toughening, thereby its process for treating surface is the maximum technology barrier that limits its application.
In addition; For MODIFIED PP,, can have some obvious smells because the PP base resin possibly contain the compound that incomplete polymeric small molecules, initiator or catalyzer etc. residual in building-up process have pungent odour; Some powdery PP particularly, smell is more obvious; And in the modification course of processing, because autoxidation is decomposed under the hot conditions, the PP base resin also can produce some ketones, aldehydes etc. and have the small molecules of pungent odour, thereby makes the PP resin itself become the main source of MODIFIED PP smell.In addition, the mineral filler that adds in the modifying process, grafts, coupling agent, lubricant, stablizer etc. add auxiliary agent, and self or its remaining impurities also have irritating smell; And in the course of processing, might quicken the autoxidation of PP and decompose, will cause Vestolen PP 7052 " copper poisoning ", produce bigger smell like the copper metal ion that contains in the mineral filler.If smell is big, will pollute in the car or the space of comparatively sealing in the room, it is healthy to influence people, and this just can satisfy modern society to household product green, environmental protection, health and safe demand far from.
In order to limit the smell of inside gadget material; Guarantee HUMAN HEALTH, satisfy environmental requirement; The part auto maker has been worked out the smell volatility that several criteria is come the restricted internal gadget; Like the PV3900-2000 of Volkswagen, the BO131-03 of Ford Motor and the GMW3205 of General Motors etc., part household electrical appliances company also begins the smell volatility of plastic component material is proposed requirements at the higher level.Wherein, PV3900-2000 and BO131-03 adopt 1~6 grade of evaluation, and the high more smell of rank is big more, are not more than 3 grades and are specification product.This patent adopts BO131-03 that smell is graded.
Thereby, reply Hyundai Motor, household electrical appliances development and social enviroment protection demand, reduction smell, strong and unyielding balance are one of PP composite material important subject.
To strong and unyielding equilibrium problem; Zhang Kai, Zhang Xiangfu, Zhou Wen mention in patent CN 101712780A and are adding a small amount of Nano filling and guaranteeing on the basis of its good distribution; Add an amount of conventional talcum powder and toughening elastic body simultaneously; Can under relatively low density of material and cost condition, obtain the matrix material that over-all properties satisfies actual request for utilization.But, because the Nano filling addition is few, do not reach best strong and unyielding modified effect, and do not take into account the problem of material smell property simultaneously yet.
Aspect the modification of PP composite material reduction smell, can realize through selecting more purified resin and additive on the one hand, on the other hand can be through adding the smell suppressor factor, applied chemistry is reacted or the physical adsorption method is cut down the modifying material smell.Chemical reaction method is exactly that additive can react with the scent of small-molecule substance, produces not volatile or tasteless compound, thereby eliminates the method for smell.And physical adsorption then through some physical actions such as cavity absorption, adsorption by hydrogen bond, is adsorbed on the scent of small molecules on the sorbent material method that makes it be difficult for evaporating.Around above-mentioned factor, people do a lot.
Mention among the patent US5109056 that there is alkane compound in catalystsystem in the Vestolen PP 7052 polymerization process, the residual meeting of these materials causes opposite effects to the acrylic resin smell.The solution that proposes is to adopt in the high temperature extruding pelletization process to vacuumize, and the granulation high bake of producing, thereby eliminate residual small-molecule substance.
Propose among the patent US5041483 to solve the micromolecular compound that Vestolen PP 7052 receives the barbed sharp smell of thermo-cracking generation with rosin ester.
Propose to have the base material of odor control compositions among the patent US6376741, this base material comprises silica and zeolite, yet, not too effective at the odor control compositions that proof is conventional to comprehensive odour control.
Because the smell of MODIFIED PP is a polycomponent smell results of interaction, above-mentioned single method is head it off thoroughly, needs number of ways, several different methods to act on simultaneously, just is hopeful thoroughly to eliminate smell, satisfies automobile, household electrical appliances development need; And above-mentioned patent is not all considered the strong and unyielding balanced technical problem of MODIFIED PP when solving the smell problem.
Summary of the invention
The objective of the invention is to avoid above-mentioned weak point of the prior art, and strong and unyielding high-performance polypropylene matrix material of a kind of low smell and preparation method thereof is provided.
The object of the invention can reach through following measure:
The strong and unyielding high-performance polypropylene matrix material of low smell of the present invention is characterized in that by forming in the raw material of parts by weight as follows:
Wherein:
Vestolen PP 7052 is a block copolymerization polypropylene;
Toughner is linear ethylene-octene copolymer (POE);
Compound smell suppressor factor by plant polyphenol compounds, convex-concave rod, zeyssatite is compound forms, perhaps be composited by plant polyphenol compounds, convex-concave rod, zeyssatite, zeolite.
Contriver of the present invention is through repeatedly experiment; Above feed composition and proportioning have been selected; Each component compatibility in the prescription is good, coordinates each other, replenishes each other, and especially toughner, compound smell suppressor factor and the active mineral filler component in the prescription selects for use; Make outstanding contribution to accomplishing task of the present invention, obtained beyond thought technique effect.
The object of the invention can also reach through following measure:
The strong and unyielding high-performance polypropylene matrix material of low smell of the present invention, the technical indicator of said block copolymerization polypropylene is following:
It is an optimized technical scheme.
The strong and unyielding high-performance polypropylene matrix material of low smell of the present invention, said raw material toughner linear ethylene-octene copolymer (POE), its density is 0.85~0.89g/cm
3, melt flow rate(MFR) is 1~15g/10min.It is optimized technical scheme.
The strong and unyielding high-performance polypropylene matrix material of low smell of the present invention, said raw material active mineral filler is selected the wollastonite whisker for use.Its particle size range is 5~50 microns, and length-to-diameter ratio is 20: 1~40: 1.It is optimized technical scheme.
The strong and unyielding high-performance polypropylene matrix material of low smell of the present invention, the compound smell suppressor factor of said raw material is made up of the following raw material of meter by weight:
The strong and unyielding high-performance polypropylene matrix material of low smell of the present invention, the plant polyphenol compounds, staple is that flavanol compound accounts for 70%, is flavonoid secondly; The convex-concave rod is moisture zeopan mineral, specific surface area>80m
2/ g; Algae soil is the porousness amorphous structure for having the hydrophobicity zeyssatite on big surface, and specific surface area is>30m
2/ g; Zeolite is the wetting ability zeolite with big surface, and specific surface area is>40m
2/ g.
Said plant polyphenol compounds, staple are that flavanol compound accounts for 70%, are flavonoid secondly, and other aldehydes matter content is few, and this type of material can react with the scent of small-molecule substance, produces not volatile or tasteless compound, thereby reduce or the elimination smell.Said convex-concave rod is moisture zeopan mineral, contains more Al in the chemical ingredients
2O
3, specific surface area>80m
2/ g; Said zeyssatite is the hydrophobicity zeyssatite with big surface, and staple is SiO
2, being the porousness amorphous structure, specific surface area is>30m
2/ g; Said zeolite is the wetting ability zeolite with big surface, and specific surface area is>40m
2/ g; These materials can be adsorbed on the scent of small molecules on the sorbent material through some physical actions such as cavity absorption, adsorption by hydrogen bond, make it be difficult for evaporating, thereby eliminate or the reduction smell.The present invention adopts chemosorbent and physical absorbent to prepare the smell suppressor factor simultaneously, has synergy for suppressing smell, can more effectively reduce the compsn smell.
The strong and unyielding high-performance polypropylene matrix material of low smell of the present invention, said conventional auxiliary agent comprise one or more of oxidation inhibitor, photostabilizer, various ester class or fatty acid lubricant.
A kind of preparation method of strong and unyielding high-performance polypropylene matrix material of low smell is provided below the present invention, it is characterized in that comprising the steps:
1.. the batching pre-mixing
According to drafting prescription, accurately take by weighing Vestolen PP 7052 60~85 weight parts, toughner 4~15 weight parts, compound smell suppresses 0.5~3 weight part, auxiliary agent 0.1~2 weight part, premix 5~20 minutes;
2.. dry blending, melt extrude granulation
With step 1. the raw material of the raw material that gets togather of premix place two-screw lateral feeding machine, the mode through the side direction feeding adds active mineral filler 5~30 weight parts, dry blending 5~20 minutes; Melt extrude then, granulation; Processing condition are following:
Mode through the side direction feeding adds the active mineral filler; When filler is the wollastonite whisker; Higher rigidity and the toughness of PP composite material that the PP composite material that the side feeding manner makes has than makes from main spout adding mode; Show as and not only have high impulse strength, but also have higher stretching, flexural strength.When having avoided, whisker is shredded, destroy the bigger structure of its length-to-diameter ratio, thereby lost the drawback of due strengthening and toughening effect because of the strong shearing action of screw rod from wollastonite whisker that main spout adds.
The application of the strong and unyielding high-performance polypropylene matrix material of low smell of the present invention is characterized in that being applicable to the manufacturing of bumper, test board, engine blower, inner tank of washing machine, refrigerator drawer.
The present invention requires the technical scheme protected, compares prior art and has outstanding substantive distinguishing features and obvious improvement, has produced following beyond thought technique effect:
1. strong and unyielding high-performance polypropylene matrix material of a kind of low smell and preparation method thereof is provided.
2. adopt low smell, strong and unyielding balance base resin, and pass through the compound coupling and the optimization of filling of wollastonite whisker and multiple odor adsorption agent, the polypropylene compound material prepared smell is little, rigid-tough balance good.
3. adopt the mode of side direction feeding to add the wollastonite whisker; Rather than through traditional blend feed way; Avoided the brute force shearing of screw rod to cause the destruction of wollastonite minute hand shape form, thereby made the PP composite material that makes improve inflexible simultaneously, the toughness of material is unaffected basically.
4. composite method is optimized in employing low odor polypropylene raw material, and chemical odor sorbent material and multiple physics odor adsorption agent, plays the effect of the collaborative absorption of smell, and the odor eliminating effect is higher than the independent efficient of a kind of component or a kind of method of using.
5. the smell suppressor factor that adopts is simple and easy to, and can adsorb multiple volatile constituent, thereby reach good taste removal effect.
6. preparation technology is simple, and production cost is low.
Embodiment
The present invention below will combine embodiment to make further detailed description:
Embodiment 1
The strong and unyielding high-performance polypropylene matrix material for preparing low smell of the present invention according to the following step
1.. the batching pre-mixing
According to drafting prescription, accurately take by weighing Vestolen PP 7052 QP83N 72 weight parts, 8,150 7.5 weight parts that toughner E.I.Du Pont Company produces, compound smell inhibition (excellent by convex-concave: zeyssatite: zeolite=1: 33: 33: 33 composite forming) 2 weight parts,
Antioxidant 1010 0.2 weight part, lubricant AC 0.3 weight part, premix 5~20 minutes;
2.. dry blending, melt extrude granulation
With step 1. the raw material of the raw material that gets togather of premix place two-screw lateral feeding machine, the mode through the side direction feeding adds activated grammite stone crystal whisker 1250 orders 18 weight parts, dry blending 5~20 minutes; Melt extrude then, granulation; Processing condition are following:
Embodiment 1~embodiment 10
According to method and the step of embodiment,, prepare the strong and unyielding high-performance polypropylene matrix material of low smell of the present invention according to the prescription of table 1
Table 1
Comparative Examples 1~Comparative Examples 10
Table 2
Explain:
1.. the raw material sources explanation
In embodiment and Comparative Examples composite-material formula, a kind of low odor products of Vestolen PP 7052 for the production of Qilu Petrochemical company, model is QP83N, melt flow rate(MFR) is 8-10g/10min, IZOD notched Izod impact strength>=30KJ/m
2, flexural strength>=25MPa, oder levels≤2; Two kinds is that Yanshan Petrochemical company of China Petrochemical Industry produces in addition, and model is respectively 7726H and 8303; 7726H is the low odor products of hydrogenation, and melt flow rate(MFR) is 25g/10min, shock strength>=12KJ/m
2, flexural strength>=30MPa, oder levels≤2; 8303 is common product, and melt flow rate(MFR) is 2.0g/10min, shock strength>=35KJ/m
2, flexural strength>=21MPa, oder levels≤3; The wollastonite whisker is that Xinyu City is thought mining industry far away ltd and produced, and length-to-diameter ratio is 20: 1-40: 1; Talcum powder is that the rich powder raw material of Quanzhou City's rising sun ltd produces 1250 orders; The plant polyphenol compounds is that Taiyo Kagaku Co., Ltd. produces, and the trade mark is SunFlavonP, and its upper limit temperature of heat tolerance can reach 250 ℃ at 1.5 hours, and staple is a flavanol compound, is flavonoid secondly, and other aldehydes matter content is few.Toughner is the ethylene-octene copolymer (POE) that du pont company is produced, and model is 8150.Antioxidant 1010 and 168 is Ciba company and produces.Lubricant AC, model is AC-6A, Honeywell Inc. produces.Attapulgite, model Sysorb-1, road, Mingguang City, Anhui Province bright mining industry ltd produces.Zeyssatite, calcining article 30#, the production of golden edge diatomite product ltd.Zeolite, 325 orders, the industrial zeolite powder in village factory of Faku County bag man produces.
2.. the explanation of smell index detection method
The plastic grain that aforesaid method is made in 90~100 ℃ air dry oven dry 1~3 hour earlier, then that drying is good plastic grain carries out the injection molding sample preparation on injection moulding machine.
Tensile property, bending property, impact property, melt flow rate(MFR) all detect according to the ASTM standard; The test of smell property detects according to the BO131-03 standard method, and sample is pressed the C class, gets 50g, and container is got 1L; The ageing treatment condition is a temperature (80 ± 2) ℃, time (120 ± 10) min.The smell judgment criteria is divided into 1~6 grade, and concrete evaluation criteria is: 1 grade, be difficult for feeling; 2 grades, can feel, but not pungent; 3 grades, can obviously feel, but not pungent; 4 grades, pungent; 5 grades, very pungent; 6 grades, can not stand.
3.. other indexs detect establishing criteria
Proportion D792
Melt flow rate(MFR) D1238
Tensile strength D638
Elongation at break D638
23 ℃ of socle girder notched Izod impact strength D256
Flexural strength D790
Heat-drawn wire D648
Oder levels BO131-03
4.. analysis of experimental data
Can find out from Comparative Examples 1-3 and embodiment 1-10 prescription and each item The performance test results: (1) rigid-tough balance can aspect, the adding of smell suppressor factor is to the performance not influence basically of PP composite material; (2) aspect smell, the composite smell suppressor factor that the present invention relates to is more effective than single chemistry or physics smell suppressor factor, and oder levels can be reduced to 2~3 grades by 4 grades, has satisfied the requirement of automobile odor standards; Data also show in the table, and along with the increase of smell suppressor factor addition, oder levels lowers gradually, and tends to balance.
Can find out from Comparative Examples 4~7 prescriptions and each item The performance test results: (1) is aspect the rigid-tough balance ability: when filler is the wollastonite whisker; Higher rigidity and the toughness of PP composite material that the PP composite material that the side feeding manner makes has than makes from main spout adding mode; Show as and not only have high impulse strength, but also have higher stretching, flexural strength.This is because the strong shearing action of screw rod can be with the wollastonite whisker chopping that adds from main spout; Destroy the bigger structure of its length-to-diameter ratio, thereby lost due strengthening and toughening effect, performance and talcum powder are approaching; And add wollastonite from the side spout, just avoided the appearance of this problem; When filler was talcum powder, because the talcum powder crystal is and spins awl property, the power of screw rod shearing power was little to its crystal shape influence, thereby under two kinds of different adding modes, its filling-modified PP composite material shows similar rigidity and toughness.(2) aspect the smell: resin of the same race, equally under prescription and the process condition, it is little to the smell influence of PP composite material that different fillers and different filler add mode, is 4 grades, still can not satisfy the car gage requirement.
Can find out from Comparative Examples 8~10 prescriptions and each item The performance test results: (1) is aspect the rigid-tough balance ability: when the acrylic resin trade mark was QP83N, PP composite material has better rigid-tough balance, and (when the trade mark was 7736H, rigidity was high, and toughness is lower; The trade mark is 8303 o'clock, and toughness is high, and rigidity is lower); (2) aspect smell: when not adding the smell suppressor factor; The acrylic resin trade mark is that the PP composite material of QP83N and 7726H is that the oder levels of 8303 PP composite material is lower than the Vestolen PP 7052 trade mark, and QP83N and 7726H are more suitable for developing low odor polypropylene composite material.Comprehensive rigid-tough balance and smell requirement, QP83N is more suitable in the exploitation of low smell rigid-tough balance PP composite material.It can also be seen that by embodiment 8, add the smell suppressor factor of the present invention's design after, smell reduces, and is reduced to 2 grades by 4 grades, has satisfied the car gage requirement.
Claims (10)
1. the strong and unyielding high-performance polypropylene matrix material of a low smell is characterized in that by forming in the raw material of parts by weight as follows:
Wherein:
Vestolen PP 7052 is a block copolymerization polypropylene;
Toughner is linear ethylene-octene copolymer (POE);
Compound smell suppressor factor by plant polyphenol compounds, convex-concave rod, zeyssatite is compound forms, perhaps be composited by plant polyphenol compounds, convex-concave rod, zeyssatite, zeolite.
3. according to the strong and unyielding high-performance polypropylene matrix material of the low smell of claim 1, it is characterized in that said raw material toughner linear ethylene-octene copolymer (POE), its density is 0.85~0.89g/cm
3, melt flow rate(MFR) is 1~15g/10min.
4. according to the strong and unyielding high-performance polypropylene matrix material of the low smell of claim 1, it is characterized in that said raw material active mineral filler is the wollastonite whisker.
5. according to the strong and unyielding high-performance polypropylene matrix material of the low smell of claim 4, it is characterized in that said wollastonite whisker, its particle size range is 5~50 microns, and length-to-diameter ratio is 20: 1~40: 1.
7. according to the strong and unyielding high-performance polypropylene matrix material of the low smell of claim 6, it is characterized in that said plant polyphenol compounds, staple is that flavanol compound accounts for 70%, is flavonoid secondly; The convex-concave rod is moisture zeopan mineral, specific surface area>80m
2/ g; Algae soil is the porousness amorphous structure for having the hydrophobicity zeyssatite on big surface, and specific surface area is>30m
2/ g; Zeolite is the wetting ability zeolite with big surface, and specific surface area is>40m
2/ g.
8. according to the strong and unyielding high-performance polypropylene matrix material of the low smell of claim 1, it is characterized in that said conventional auxiliary agent comprises one or more of oxidation inhibitor, photostabilizer, various ester class or fatty acid lubricant.
9. the preparation method of the strong and unyielding high-performance polypropylene matrix material of the low smell of claim 1 is characterized in that comprising the steps:
1.. the batching pre-mixing
According to drafting prescription, accurately take by weighing Vestolen PP 7052 60~85 weight parts, toughner 4~15 weight parts, compound smell suppresses 0.5~3 weight part, auxiliary agent 0.1~2 weight part, premix 5~20 minutes;
2.. dry blending, melt extrude granulation
With step 1. the raw material of the raw material that gets togather of premix place two-screw lateral feeding machine, the mode through the side direction feeding adds active mineral filler 5~30 weight parts, dry blending 5~20 minutes; Melt extrude then, granulation; Processing condition are following:
10. the application of the strong and unyielding high-performance polypropylene matrix material of the low smell of claim 1 is characterized in that being applicable to the manufacturing of bumper, test board, engine blower, inner tank of washing machine, refrigerator drawer.
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CN104277278B (en) * | 2013-07-03 | 2018-04-27 | 合肥杰事杰新材料股份有限公司 | A kind of efficiently durable eliminating smell agent master batch and its preparation method and application |
CN104277278A (en) * | 2013-07-03 | 2015-01-14 | 合肥杰事杰新材料股份有限公司 | Efficient and lasting smell removal agent master batch, and preparation method and application thereof |
CN103497429B (en) * | 2013-09-26 | 2016-08-17 | 金发科技股份有限公司 | Low smell TPV Overmolded with ABS substrate secondary and preparation method thereof |
CN103497429A (en) * | 2013-09-26 | 2014-01-08 | 金发科技股份有限公司 | Low-smell TPV (thermoplastic vulcanizate) formed by secondary coating with ABS (acrylonitrile-butadiene-styrene) substrate and preparation method thereof |
CN105348648A (en) * | 2015-12-15 | 2016-02-24 | 成都硕屋科技有限公司 | Low VOC polypropylene material for automotive upholsteries and preparing method of low VOC polypropylene material |
CN106046649A (en) * | 2015-12-30 | 2016-10-26 | 上海普利特复合材料股份有限公司 | Low-VOC polypropylene composite material and preparation method thereof |
CN107573669A (en) * | 2017-09-13 | 2018-01-12 | 北京航天试验技术研究所 | A kind of low agent of smell dumb light, its preparation method and application and a kind of low smell dumb light are exempted to spray PC/ABS alloys |
CN107627487A (en) * | 2017-09-28 | 2018-01-26 | 王占舟 | A kind of waste plastics cleaning method for reducing plastics taste |
CN107880420A (en) * | 2017-11-13 | 2018-04-06 | 海信(山东)冰箱有限公司 | The preparation method and inner container of icebox of a kind of inner container of icebox raw material, inner container of icebox |
CN108219259A (en) * | 2018-01-17 | 2018-06-29 | 江林(贵州)高科发展股份有限公司 | A kind of polypropylene material for manufacturing automotive upholstery and preparation method thereof and purposes |
CN110527182A (en) * | 2018-05-23 | 2019-12-03 | 天津泰煜辉新材料科技有限公司 | A kind of low-odor polypropylene ene compositions and preparation method thereof |
CN111574771A (en) * | 2019-02-19 | 2020-08-25 | 上海奉坤新材料有限公司 | Low-odor modified polypropylene material and preparation method thereof |
CN109942958A (en) * | 2019-04-16 | 2019-06-28 | 苏州润佳工程塑料股份有限公司 | A kind of rubber sense of touch PP composite material |
CN111808347A (en) * | 2020-06-23 | 2020-10-23 | 同济大学 | Composite material for environment-friendly flowerpot and preparation method thereof |
CN112552613A (en) * | 2020-11-25 | 2021-03-26 | 金发科技股份有限公司 | High-toughness high-rigidity ABS composite material special for storage battery shell and preparation method and application thereof |
WO2022110662A1 (en) * | 2020-11-25 | 2022-06-02 | 金发科技股份有限公司 | High-toughness and high-rigidity abs composite material dedicated to storage battery casings, preparation method therefor and application thereof |
CN114230958A (en) * | 2021-12-29 | 2022-03-25 | 上海普利特复合材料股份有限公司 | Low-density high-performance scratch-resistant polypropylene material for automobiles and preparation method thereof |
CN114230958B (en) * | 2021-12-29 | 2024-01-09 | 上海普利特复合材料股份有限公司 | Low-density high-performance scratch-resistant polypropylene material for automobiles and preparation method thereof |
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