Fuel pressure regulator ethanol petrol resistant diaphragm rubber alloy material and preparation method
Technical field
The present invention relates to a kind of automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy material and preparation method.
Background technology
Along with the develop rapidly of automotive industry, automobile component are proposed to more and more higher requirement, only improve constantly the quality of component, could manufacture the automobile of high tap position.And, in recent years, for save energy, protection of the environment, in automotive industry, clean fuel application is more, as the fuel oil containing additives such as methyl alcohol, ethanol or aromatic hydroxy compounds.Thus, the cross-linked rubber using has been proposed to higher performance requriements in Fuel System.Automobile fuel pressure regulator diaphragm, not only requires it to have excellent oil resistant, solvent resistance, has again winter hardiness good, resistance to ozone ageing high.
Automobile fuel pressure regulator diaphragm is to take paracril as material of main part preparation at present.Be mainly reflected in oil-proofness good, mechanical property is excellent, but its ethanol petrol resistant and ozone resistance are poor, can not meet the needs of present prime the fuel system.
Automobile fuel pressure setter ethanol petrol resistant diaphragm material of the present invention, according to close compatibility principle.Adopt paracril and the blend of terpolymer epichlorohydrin rubber, select special vulcanization system, improve the degree of crosslinking of cross-linked rubber, suppress cross-linked rubber deliquescing aging; Suitable and use than improving the resistance to alcohol performance of paracril, winter hardiness and dynamic property, can improve again petrol-resistance and the machine-shaping property of epichlorohydrin rubber, thereby meet technical feature and the design requirements of automobile fuel pressure regulator diaphragm.
Summary of the invention
Order of the present invention ground is in order to solve the not poor defect of ethanol petrol resistant, winter hardiness and ozone-resistant aging property of current automobile fuel pressure regulator diaphragm, and a kind of automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy material and the preparation method that provide
Ethanol petrol resistant diaphragm rubber alloy material, it is characterized in that the rubber alloy material of diaphragm by ratio of weight and the number of copies, by 50~75 parts of paracrils, 25~50 parts of epichlorohydrin rubbers, 30~40 parts of packing strengthening agents, 0.5~1.5 part of protection system of 5~10 parts of vulcanization systems, 2~8 parts of activators, 10~20 parts of softening agent.Wherein packing strengthening agent is fast extruding furnace black, high abrasion furnace black(HAF), semi-reinforcing furnace black and middle particle thermal black, white carbon black, potter's clay, calcium carbonate; Vulcanization system is ethylene thiourea (accelerant N A-22), thiuram-disulfide (TMTD), sulphenamide, 2,4,6-tri-thiol group sulfo-triazines; Protection system is antioxidant MB I, anti-aging agent RD, antioxidant D, antioxidant NBC; Activator is zinc oxide, tri-lead tetroxide, magnesium oxide calcium carbonate; Softening agent is dibutyl phthalate (DBP), dioctyl phthalate (DOP) (DOP), dioctyl sebacate (DOS), Tritolyl Phosphate (TCP).
The preparation method of ethanol petrol resistant diaphragm rubber alloy material, the rubber alloy material that it is characterized in that diaphragm is prepared according to the following steps: plasticate 50~75 parts of paracrils respectively with 25~50 parts of epichlorohydrin rubbers on rubber mixing mill (1), plasticating temperature is controlled at 30 ℃ of left and right, roller speed ratio 1: 1.1~1.2, cooling with climbing frame in the process of plasticating, improve the effect of plasticating, (2) blend in mill by the paracril having plastified and epichlorohydrin rubber, after blend evenly, roll spacing is suitably amplified, add 0.5~1.5 part of protection system, thin-pass 2~3 times, and rubber tapping turns refining and adds 2~8 parts, activator, 1/3~1/2 30~40 parts of packing strengthening agents, 10~20 parts, residue strengthening agent and softening agent are mixed thoroughly simultaneously and are added, finally, add 5~10 parts of vulcanization accelerators, until mixing evenly after sheet under thin-pass, by the blend glue mixing on vulcanizing press, in certain temperature, pressure, under time conditions, with corresponding mould sulfuration, obtain the novel ethanol petrol resistant pressure-regulator of finished product diaphragm.Wherein packing strengthening agent is fast extruding furnace black, high abrasion furnace black(HAF), semi-reinforcing furnace black and middle particle thermal black, white carbon black, potter's clay, calcium carbonate; Vulcanization system is ethylene thiourea (accelerant N A-22), thiuram-disulfide (TMTD), sulphenamide, 2,4,6-tri-thiol group sulfo-triazines; Protection system is antioxidant MB I, anti-aging agent RD, antioxidant D, antioxidant NBC; Activator is zinc oxide, tri-lead tetroxide, magnesium oxide, calcium carbonate; Softening agent is dibutyl phthalate (DBP), dioctyl phthalate (DOP) (DOP), dioctyl sebacate (DOS), Tritolyl Phosphate (TCP).
The present invention selects paracril and the blend of ternary epichlorohydrin rubber, has improved epichlorohydrin rubber petrol-resistance and processing forming; Also resistance to alcohol performance, winter hardiness and the dynamic property of paracril have been improved.
The present invention adopts terpolymer epichlorohydrin rubber, i.e. oxyethane, epoxy chloropropane and glycidyl allyl ether terpolymer.Wherein the side chain of epoxy chloropropane contains high polarity chloromethyl, therefore gives multipolymer good fuel resistance; The monomer of oxyethane is to give multipolymer cryogenic subduing flexibility, heat-resistant aging, ozone resistance; And the reactivity that the side chain of glycidyl allyl ether contains two keys is higher than main chain, can stop main chain break.
The special vulcanization system that the present invention adopts: ethylene thiourea (NA-22) and tetramethyl-thiuram disulfide (TMTD) use add a small amount of tri-lead tetroxide and 1 part simultaneously; 2,2 '-dithio-bis-benzothiazole (DBTS), can improve the crosslinking degree of cross-linked rubber, suppresses the aging deliquescing of epichlorohydrin rubber.
Ethanol petrol resistant diaphragm rubber alloy material of the present invention, its preparation method is simple, processing ease, facility investment are few.
Embodiment
Embodiment one: present embodiment ethanol petrol resistant diaphragm rubber alloy material by ratio of weight and the number of copies, by 50~75 parts of paracrils, 25~50 parts of epichlorohydrin rubbers, 30~40 parts of packing strengthening agents, 5~10 parts of vulcanization systems, 0.5~1.5 part of protection system, 10~20 parts of softening agent of 2~8 parts of activators.Wherein packing strengthening agent is fast extruding furnace black, high abrasion furnace black(HAF), semi-reinforcing furnace black and middle particle thermal black, white carbon black, potter's clay, calcium carbonate; Vulcanization system is ethylene thiourea (accelerant N A-22), thiuram-disulfide (TMTD), sulphenamide, 2,4,6-tri-thiol group sulfo-triazines; Protection system is antioxidant MB I, anti-aging agent RD, antioxidant D, antioxidant NBC; Activator is zinc oxide, tri-lead tetroxide, magnesium oxide, calcium carbonate; Softening agent is dibutyl phthalate (DBP), dioctyl phthalate (DOP) (DOP), dioctyl sebacate (DOS), Tritolyl Phosphate (TCP).
Embodiment two: the difference of present embodiment and embodiment one is that ethanol petrol resistant diaphragm rubber alloy material is by ratio of weight and the number of copies by 60~70 parts of paracrils, 30~40 parts of epichlorohydrin rubbers, 32~37 parts of packing strengthening agents, 6~8 0.8~1.2 part of vulcanization system protection systems, 12~18 parts of softening agent of 3~5 parts of activators are made.Other is identical with embodiment one.
Embodiment three: the difference of present embodiment and embodiment one is that new ethanol petrol resistant diaphragm rubber alloy material is by ratio of weight and the number of copies by 65 parts of paracrils, 35 parts of epichlorohydrin rubbers, 35 parts of packing strengthening agents, 7.5 1.0 parts of vulcanization systems protection systems, 4 parts of activators, 15 parts of softening agent form.Other is identical with embodiment one.
Embodiment four: the preparation method of ethanol petrol resistant diaphragm rubber alloy material, it is characterized in that ethanol petrol resistant diaphragm rubber alloy material prepared according to the following steps: (1) plasticates 50~75 parts of paracrils and 25~50 parts of epichlorohydrin rubbers respectively on rubber mixing mill, plasticating temperature is controlled at 30 ℃ of left and right, roller speed ratio 1: 1.1~1.2, cooling with climbing frame in the process of plasticating, improve the effect of plasticating, (2) blend in mill by the paracril having plastified and epichlorohydrin rubber, after blend evenly, roll spacing is suitably amplified, add 0.5~1.5 part of protection system, thin-pass 2~3 times, and rubber tapping turns refining and adds 2~8 parts, activator, 1/3~1/2 30~40 parts of packing strengthening agents, 10~20 parts, residue strengthening agent and softening agent are mixed thoroughly simultaneously and are added, finally, add 5~10 parts of vulcanization accelerators, until mixing evenly after sheet under thin-pass, by the blend glue mixing on vulcanizing press, in certain temperature, pressure, under time conditions, with corresponding mould sulfuration, obtain the novel ethanol petrol resistant pressure-regulator of finished product diaphragm.Wherein packing strengthening agent is fast extruding furnace black, high abrasion furnace black(HAF), semi-reinforcing furnace black and middle particle thermal black, white carbon black, potter's clay, calcium carbonate; Vulcanization system is ethylene thiourea (accelerant N A-22), thiuram-disulfide (TMTD), sulphenamide, 2,4,6-tri-thiol group sulfo-triazines; Protection system is antioxidant MB I, anti-aging agent RD, antioxidant D, antioxidant NBC; Activator is zinc oxide, tri-lead tetroxide, magnesium oxide, calcium carbonate; Softening agent is dibutyl phthalate (DBP), dioctyl phthalate (DOP) (DOP), dioctyl sebacate (DOS), Tritolyl Phosphate (TCP).
Epichlorohydrin rubber in present embodiment can be homopolymerization epichlorohydrin rubber, binary copolymerization epichlorohydrin rubber, terpolymer epichlorohydrin rubber.
The automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy material that present embodiment is prepared has ethanol petrol resistant, winter hardiness and resistance to ozone ageing.
The automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy material that present embodiment is prepared carries out Performance Detection, detects data as shown in table 1:
Table 1
Project |
Performance index |
Hardness, Shao Er A |
65±5 |
Tensile strength, MPa |
≥12 |
Elongation, % |
≥350 |
There is the crackle time, h |
≥270 |
Ethanol petrol resistant (40 ℃ * 7d) volume change, % |
≤10 |
Changes in hardness |
≤5 |
Embodiment five: the difference of present embodiment and embodiment four is: by the paracril of plasticating and epichlorohydrin rubber, mixing in Banbury mixer, other step is identical with embodiment four.
Embodiment six: present embodiment is divided four groups of Performance Detection of carrying out automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy material, preparation process and parameter are identical with embodiment four with embodiment, the component of four groups of automobile fuel pressure setter ethanol petrol resistant diaphragm rubber alloy materials is as shown in table 2, and performance is as shown in table 3.
Table 2
Table 3