CN102531322B - Novel energy-saving sludge drying system - Google Patents
Novel energy-saving sludge drying system Download PDFInfo
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- CN102531322B CN102531322B CN2011104487501A CN201110448750A CN102531322B CN 102531322 B CN102531322 B CN 102531322B CN 2011104487501 A CN2011104487501 A CN 2011104487501A CN 201110448750 A CN201110448750 A CN 201110448750A CN 102531322 B CN102531322 B CN 102531322B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W10/00—Technologies for wastewater treatment
- Y02W10/30—Wastewater or sewage treatment systems using renewable energies
- Y02W10/37—Wastewater or sewage treatment systems using renewable energies using solar energy
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Abstract
The invention discloses a novel energy-saving sludge drying system, which comprises a solar greenhouse (12), a solar heat collector system (7), a heat pump system, a heat storage device (2) and a sludge drying device, wherein the solar heat collector system (7) is arranged at the roof of the solar greenhouse (12); the heat pump system, the heat storage device (2) and the sludge drying device are installed in the solar greenhouse (12); and the heat storage device (2) is installed in the pipeline of the heat pump system. The novel energy-saving sludge drying system has the advantages that the operation is stable, the automation level is high, the equipment is simple, the initial investment is small, the energy consumption and the operating cost are low, the stabilizing, reducing, hazard-free and resourceful treatment of the sludge is realized after the sludge is dried and the sludge treatment effect is good.
Description
Technical field
The present invention relates to a kind of dehumidification system, relate in particular to a kind of be applied to dry moist material, for example Novel energy-saving sludge drying system of dewatered sludge in enormous quantities.
Background technology
Along with the quickening of Economic development, population growth and urbanization process and the raising of wastewater treatment rate, the generation of municipal sludge is also increasing, but China's sludge disposal technology and equipment but generally fall behind, the coverage ratio that the mud safe handling is disposed is very low, becomes the urgent problem that present China faces.
Drying sludge is with thermal source, mud to be carried out the treatment process of deep dehydration, it can make mud significantly subtract appearance, and volume can reduce 4-5 doubly, product is stable, odorless, without causal organism, sludge product purposes after drying and other treatment is many, can be used as fertilizer, soil improvement agent, substitute energy etc.Conventional sludge drier uses electric heating or the higher-grade energy such as fire coal, oil-firing boiler generation steam, not only consume mass energy, increase carbon emission, and this technology drying temperature is high, large with circumstance of temperature difference, exhaust temperature is high, and efficiency of energy utilization is low, running cost is high, is not suitable for the target for energy-saving and emission-reduction of society's promotion now.Flue gas coal-fired, the generation of oil-firing boiler thermal source produces secondary pollution to atmosphere in addition, needs additional gas to pollute processing costs.The another kind of usual way of drying sludge is radiant drying, and its principle, for energy is directly acted on material, can reduce the resistance that internal heat is transmitted, and rate of drying is very fast, but thermo-efficiency is lower, and drying cost and working cost are higher.One-time investment and the working cost of sludge drying are high, have hindered to a great extent application and the popularization of drying sludge, have delayed the process that the small and medium cities sludge of sewage treatment plant is processed.The mud bulk deposition of present many sewage works, caused serious secondary pollution to environment.
Many research papers and patent adopt sun power to carry out sludge-drying in recent years, paper (the greenhouse type sun power drying sludge research of writing such as Wang Chuanqi etc., science and technology Leader 2010,28(22)) analyzed and utilized the solar radiation sludge-drying, pointed out to utilize sun power can make the area of 1 square metre produce 1 ton of drying sludge amount nearly in 1 year.In patent of invention: sun power, high-temperature double heat source heat pump sludge dry system (patent No. zL200710020057.8, Granted publication CN100559103C, Patent Office of the People's Republic of China was authorized on November 11st, 2009) in, adopt solar energy air heat collector to collect sun power and offer heat pump, heat pump also can reclaim heat in wet air simultaneously, thereby reaches the purpose of save energy.Patent of invention for example again: the system (number of patent application 200810059068.1 that utilizes solar energy drying mud, Patent Office of the People's Republic of China) adopt the heat conducting oil type solar energy collector, carry out sludge-drying by the thermal oil by solar heating, also can save dry required portion of energy.Generally, these sun power utilize method generally to be divided into two classes: a kind of employing direct radiation is dry, and the another kind of solar heat collector that adopts is first collected heat energy, resupplies other devices and uses.
But all ignored a realistic problem in these researchs: China's most of area four seasons weather is clearly demarcated, and is large in summer and winter temperature difference, and day alternates with night simultaneously, causes solar source to have unstable and fluctuation problem.Winter, air themperature was low in addition, and the air heat energy utilising efficiency is low.On the other hand, the wet air temperature of discharge vaporization is high, and contained available energy is many, does not consider in many researchs or patent to recycle.Generally speaking, existing device or the method complexity of utilizing solar energy drying, stability and poor reliability, fail to take full advantage of heat energy, and the actual feasibility of implementing is low.
Summary of the invention
In order to overcome the shortcoming that original drying sludge technology energy consumption is high, unstable, reliability is low, the purpose of this invention is to provide a kind of sludge dry system, this sludge dry system is simple and reliable, the secondary pollution that can the reduce mud drying process produces.
Technical scheme of the present invention is as follows:
The invention provides a kind of sludge dry system, this sludge dry system comprises solar energy greenhouse, solar energy collector system, heat pump, regenerative apparatus and sludge drying mechanism; Solar energy collector system is placed in the solar energy greenhouse roof, and heat pump, regenerative apparatus and sludge drying mechanism are arranged in solar energy greenhouse, and regenerative apparatus is arranged in the heat pump pipeline.
Described solar energy greenhouse roof is the transparent glass roof.
Temperature inductor and temperature regulator further are installed in described solar energy greenhouse.
Described solar energy collector system comprises solar energy collector and vaporizer, and vaporizer is placed in solar energy collector, and is after vaporizer is placed in temperature control valve, in parallel with heat absorption dehumidifying vaporizer.
Described solar energy collector adopts the valve tube of evacuated flat panel type valve tube or arranged in arrays.
Described heat pump comprises heat pump compressor, condenser, throttling of heat pump valve, heat pump circuits, heat absorption dehumidifying vaporizer and is placed in the vaporizer of solar energy collector, heat pump compressor, condenser, throttling of heat pump valve, heat absorption dehumidifying vaporizer connect by heat pump circuits with the vaporizer that is connected solar energy collector, heat absorption dehumidifying vaporizer, for being connected in parallel, is arranged in the flow that throttling valve temperature control valve controlled medium afterwards enters heat absorption dehumidifying vaporizer and is placed in the vaporizer of solar energy collector with the vaporizer that is placed in solar energy collector.
Described heat absorption dehumidifying vaporizer is provided with discharge structure.
Described regenerative apparatus is shaped as single tank form.
Described regenerative apparatus is arranged in the heat pump pipeline, following three kinds of mode of connection is arranged: after regenerative apparatus is positioned at heat pump compressor; Or before regenerative apparatus is positioned at heat pump compressor; Or regenerative apparatus, condenser, mud tedder and sludge drying bed form desiccation apparatus together.
Described sludge drying mechanism comprises condenser, sludge drying bed and mud tedder, and condenser is arranged on the sludge drying bed bottom, and the mud tedder is horizontal above sludge drying bed.
The present invention also is provided with temperature regulator, is provided with temperature inductor in each pipeline, solar energy collector, and the valve on described each pipeline is magnetic valve, and each magnetic valve, temperature inductor connect respectively temperature regulator.
Compared with prior art, the up-to-date employing heat-storing device of the present invention, thus can carry out heat accumulation when obtaining the peak period of heat energy, can institute's quantity of heat storage be discharged and use in the rest periods again, avoid the sun power that causes round the clock fluctuation, improve system stability and drying efficiency.At first be high temperature refrigerant pass through regenerative apparatus from compressor after out to the specific works mode, perhaps working medium is introduced into regenerative apparatus before entering compressor, working medium absorb or release of heat after, thereby can reach heat pump fluid by day with keep all the time night in the interchanger that equilibrium temperature enters sludge drying mechanism.
Simultaneously, the present invention combines solar energy collector cleverly with the vaporizer in heat pump, effectively absorb sun power, arrange that again another vaporizer is in solar energy greenhouse, low-quality heat energy in the wet-hot steam that the recovery drying sludge produces, thus dry required overall energy consumption effectively reduced.In addition, adopt heat pump condenser bottom-heated mud with ted the form that combines, can be with the raising drying efficiency.
The present invention compared with the existing technology, has the following advantages and beneficial effect:
1, the present invention has changed the pattern of conventional art employing higher-grade thermal source sludge-drying, introduce solar energy collector in system, greenhouse is drying source, and the heat energy in the dry wet-hot steam that produces of employing heat pump form recovery, saved greatly energy consumption; This mud heats ultimate principle based on heat pump, utilizes the outer sun power of vaporizer absorption chamber and the interior low-quality heat of solar energy greenhouse in heat pump, heats mud with this heat energy in condenser section, to reach the purpose of dewatered sludge.
2. the present invention adopts bottom-heated mud and the mode that teds combination, and profound heating mud can fully be used for drying sludge with heat energy, compares traditional sun and directly shines mud top layer mode, and energy utilization rate and drying efficiency are higher.
3. the present invention can all-weather move drying continuously, overcome traditional sun power night can not use and rainy day, cloudy day etc. without the defect that sunlight conditions can't work, guarantee that under extreme case, drying sludge is unaffected.
4. the present invention does not need to adopt outdoor gas, by the method for moisture in the evaporator condensation wet air, gets rid of the moisture that drying sludge brings, and collects simultaneously the latent heat that obtains transpiring moisture, reduces greatly dry energy consumption.
5. in the present invention, room air adopts indoor circulation, and the foul odour of sludge creation can not discharged outdoor, is conducive to environmental protection requirement.
6, sludge dry system of the present invention is stable, and level of automation is high, and equipment is simple, and initial cost is few, and energy consumption and running cost are low, and the mud after mummification has been realized stabilization, minimizing, innoxious, resource utilization, and sludge treatment is effective.
Description of drawings
Fig. 1 is the entire system structural representation of the embodiment of the present invention 1.
In figure: the 1st, heat pump compressor, the 2nd, regenerative apparatus, the 3rd, mud tedder, the 4th, condenser, the 5th, the throttling of heat pump valve, the 6th, temperature control valve, the 7th, solar energy collector system, the 8th, heat absorption dehumidifying vaporizer, the 9th, heat pump circuits, the 10th, transparent glass roof, the 11st, sludge drying bed, the 12nd, solar energy greenhouse.
Fig. 2 is the entire system structural representation of the embodiment of the present invention 2.
Fig. 3 is the entire system structural representation of the embodiment of the present invention 3.
Embodiment
The present invention is further illustrated below in conjunction with the accompanying drawing illustrated embodiment.
Fig. 1 is the entire system structural representation of the embodiment of the present invention 1.
As shown in Figure 1, this sludge dry system comprises solar energy greenhouse 12, solar energy collector system 7, heat pump, regenerative apparatus 2 and sludge drying mechanism; Solar energy collector system 7 is placed in solar energy greenhouse 12 roofs, and heat pump, regenerative apparatus 2 and sludge drying mechanism are arranged in solar energy greenhouse 12, and regenerative apparatus 2 is arranged in the heat pump pipeline.
Solar energy collector system 7 comprises solar energy collector and vaporizer, and vaporizer is placed in solar energy collector, and is after vaporizer is placed in temperature control valve 6, in parallel with heat absorption dehumidifying vaporizer 8.Solar energy collector adopts the valve tube of evacuated flat panel type valve tube or arranged in arrays.
Different from regular solar hot-water heat collector system, solar energy collector system 7 of the present invention is with evaporator designs structure in aggregates in solar energy collector and heat pump, can be with the working medium in the solar heating evaporation device of collecting.Solar energy collector system 7 is main thermals source of heat pump, for drying sludge provides heat energy.Solar energy collector system 7 can effectively be collected solar radiant energy and be converted to heat energy, by being arranged in vaporizer wherein, with thermal energy transfer to heat pump.Solar energy collector system 7 can adopt the evacuated flat panel type also can vacuum tube type,, by arranged in arrays, improves the received radiation area, adopts simultaneously effective thermal insulation layer, guarantees that the radiating capacity of the sun is farthest changed, and improves assimilated efficiency.
Heat pump comprises heat pump compressor 1, condenser 4, throttling of heat pump valve 5, heat pump circuits 9, heat absorption dehumidifying vaporizer 8 and is placed in the vaporizer of solar energy collector, heat pump compressor 1, condenser 4, throttling of heat pump valve 5, heat absorption dehumidifying vaporizer 8 connect by heat pump circuits 9 with the vaporizer that is connected solar energy collector, heat absorption dehumidifying vaporizer 8, for being connected in parallel, is arranged in the flow that throttling valve temperature control valve 6 controlled mediums afterwards enter heat absorption dehumidifying vaporizer 8 and are placed in the vaporizer of solar energy collector with the vaporizer that is placed in solar energy collector.Heat absorption dehumidifying vaporizer 8 is provided with discharge structure, with vaporizer in the common air-conditioning system, compares, and size is larger.Reason is: sludge drying mechanism is discharged the very high hot and humid gas of a large amount of moisture contents, when entering the heat absorption dehumidifying vaporizer 8 of heat pump, due to the evaporator surface temperature lower than the gas dew point temperature, at evaporator surface with under water condensation, absorbed simultaneously the latent heat of liquefaction of water vapour, make the heat energy that sludge-drying consumes be recycled, the water vapor that sludge-drying produces will be discharged outdoor with the form of liquid water.
the working medium that circulates in heat pump has absorbed the solar thermal energy of collecting in heat in the hot and humid gas that sludge-drying discharges and solar energy collector system 7 in heat absorption dehumidifying vaporizer 8, flash to low-pressure steam from low-pressure liquid working medium, be delivered to heat pump compressor 1 supercharging through heat pump circuits 9 and become the steam of High Temperature High Pressure, enter in condenser 4 by heat pump circuits 9, the working medium releases heat heating of High Temperature High Pressure contains wet mud, working medium itself is from the gas cold high-pressure liquid that congeals into, by becoming the low-temp low-pressure fluid after throttling of heat pump valve 5, continue to absorb the heat that vaporizer provides, iterative cycles heat drying mud like this.
Sludge drying mechanism comprises condenser 4, sludge drying bed 11 and mud tedder 3, and condenser 4 is arranged on sludge drying bed 11 bottoms, and mud tedder 3 is horizontal above sludge drying bed 11, in time discharges the wet-hot steam in mud.In the situation that solar irradiation is good, solar radiation can be passed through the garden glass roof 10 direct sludge-dryings of radiation, improves drying efficiency.
Heat pump basic procedure of the present invention is: solar energy collector utilizes water or other heat-transfer mediums to collect sun power, and heating is placed in the evaporator with heat pump in collecting system, and the working medium in evaporator pipeline is heated, and obtains heat energy.The low-quality heat energy that collect in wet air by the vaporizer in solar energy greenhouse 12 on another road is used for heating working medium.Meanwhile, this vaporizer makes water vapor condensation, reduces indoor humidity.Heated two-way working medium is compressed to High Temperature High Pressure along with heat pump circuits 9 enters heat pump compressor 1 after joining, and then high temperature refrigerant passes regenerative apparatus 2 by heat pump circuits 9, will first accumulate over the heat of setting drying temperature.The working medium that reaches design temperature continues to enter the condenser 4 in sludge drying mechanism, heat drying mud.Cooled high pressure low temperature working medium is along with pipeline enters throttling valve 5, throttling becomes low-temp low-pressure working medium, control by temperature control valve 6, part working medium enters solar energy collector system 7 and continues to absorb sun power, a part enters indoor evaporator 8 and absorbs Hot wet air heating heat energy, condensation wet air moisture, form the sealing heat pump circulating system with this.
Mud after mechanical dehydration is poured in sludge drying bed 11, and by the high temperature refrigerant heating mud that is placed in drying bed bottom condenser 4, mud tedder 3 regularly teds mud simultaneously, and drying process produces wet-hot steam.Mud tedder 3, by program setting, regularly teds mud, accelerates drying sludge speed.Regenerative apparatus 2 is placed in heat pump circuits 9, absorbs heat energy too much in working medium or release of heat to working medium, and maintenance heat pump system sludge-drying is stable.Solar energy greenhouse glass roof 10 is for transparent glass designs in addition, by day can the direct radiation sludge-drying in the sufficient situation of solar radiation, improve drying efficiency.
The controller that arranges in system, inductor block and magnetic valve, can make system realize automated operation according to environmental aspect, can regulate the dehumidification heat exchange rotation speed of the fan according to chamber environment temperature, keeps greenhouse temperature at a lower level; Also can respond to solar energy collector temperature in abominable situation and, whether lower than throttling valve sender property outlet temperature, by temperature control valve 6, adjust the Working fluid flow directions, for example in winter severe cold situation, avoid the reverse heating solar well heater of working medium.
In sum, sun power and heat pump united work in system of the present invention, heat pump not only can utilize this green energy resource of sun power, and can reclaim sensible heat and latent heat in the damp-heat air that drying sludge produces, energy has obtained adequately and reasonably utilizing, and efficiency of energy utilization is high, and energy consumption cost is low.Drying sludge system sealing of the present invention, do not need can not discharge harmful foul smell to outdoor discharging moisture yet, and the mud after mummification becomes the particle of odorless, and is free from environmental pollution.Heat pump, by increasing regenerative apparatus 2, is subjected to the impact of extraneous weather condition little simultaneously, and equipment operates steadily, and the sludge drying constant product quality, be conducive to recycling sludge.The equipment that system of the present invention adopts is simple, level of automation is high, can widespread use in the drying of multiple moist material.
Fig. 2 is the entire system structural representation of the embodiment of the present invention 2.
Fig. 3 is the entire system structural representation of the embodiment of the present invention 3.
The above-mentioned description to embodiment is can understand and apply the invention for ease of those skilled in the art.The person skilled in the art obviously can easily make various modifications to these embodiment, and in the General Principle of this explanation is applied to other embodiment and needn't pass through performing creative labour.Therefore, the invention is not restricted to the embodiment here, those skilled in the art are according to announcement of the present invention, and not breaking away from the improvement that category of the present invention makes and revise all should be within protection scope of the present invention.
Claims (9)
1. sludge dry system, it is characterized in that: this sludge dry system comprises solar energy greenhouse (12), solar energy collector system (7), heat pump, regenerative apparatus (2) and sludge drying mechanism; Solar energy collector system (7) is placed in solar energy greenhouse (12) roof, and heat pump, regenerative apparatus (2) and sludge drying mechanism are arranged in solar energy greenhouse (12), and regenerative apparatus (2) is arranged in the heat pump pipeline;
Described heat pump comprises heat pump compressor (1), condenser (4), throttling of heat pump valve (5), heat pump circuits (9), heat absorption dehumidifying vaporizer (8) and is placed in the vaporizer of solar energy collector, heat pump compressor (1), condenser (4), throttling of heat pump valve (5), heat absorption dehumidifying vaporizer (8) and the vaporizer that is connected solar energy collector connect by heat pump circuits (9), and the vaporizer that heat absorption dehumidifies vaporizer (8) and is placed in solar energy collector is for being connected in parallel.
2. sludge dry system according to claim 1, it is characterized in that: described solar energy greenhouse (12) roof is transparent glass roof (10).
3. sludge dry system according to claim 1, it is characterized in that: described solar energy greenhouse is equipped with temperature inductor and temperature regulator in (12).
4. sludge dry system according to claim 1, it is characterized in that: described solar energy collector system (7) comprises solar energy collector and vaporizer, vaporizer is placed in solar energy collector, vaporizer is placed in temperature control valve (6) afterwards, and is in parallel with heat absorption dehumidifying vaporizer (8).
5. sludge dry system according to claim 4, is characterized in that: the valve tube of described solar energy collector employing evacuated flat panel type valve tube or arranged in arrays.
6. sludge dry system according to claim 1 is characterized in that: described heat absorption dehumidifying vaporizer (8) is provided with discharge structure.
7. sludge dry system according to claim 1, it is characterized in that: described regenerative apparatus (2) is shaped as single tank form.
8. sludge dry system according to claim 1, it is characterized in that: described regenerative apparatus (2) is arranged in the heat pump pipeline, and following three kinds of mode of connection are arranged: regenerative apparatus (2) is positioned at heat pump compressor (1) afterwards; Or regenerative apparatus (2) is positioned at heat pump compressor (1) before; Or regenerative apparatus (1), condenser (4), mud tedder (3) and sludge drying bed (11) form desiccation apparatus together.
9. sludge dry system according to claim 1, it is characterized in that: described sludge drying mechanism comprises condenser (4), sludge drying bed (11) and mud tedder (3), condenser (4) is arranged on sludge drying bed (11) bottom, and mud tedder (3) is horizontal in sludge drying bed (11) top.
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CN104478191A (en) * | 2014-12-01 | 2015-04-01 | 北京高能时代环境技术股份有限公司 | Solar sludge drying treatment device and solar sludge drying treatment process |
CN105753294A (en) * | 2016-04-22 | 2016-07-13 | 河南理工大学 | Self-circulating solar energy drying method |
CN209991683U (en) * | 2018-09-10 | 2020-01-24 | 兰州理工大学 | Closed air drying circulation system |
CN109974437A (en) * | 2019-03-22 | 2019-07-05 | 广东创陆制冷科技有限公司 | A kind of phase-transition heat-storage coupled solar Analysis of Heat Pump Drying System |
CN109928602B (en) * | 2019-04-04 | 2024-05-24 | 北京高能时代环境技术股份有限公司 | Solar drive and electric heating type circulating pushing and polishing machine |
CN113651510A (en) * | 2021-06-10 | 2021-11-16 | 洛阳海创自动化科技有限公司 | Inside river course mud collection processing apparatus in city |
CN116715416A (en) * | 2023-07-04 | 2023-09-08 | 昆明明书科技有限公司 | Industrial solar target control evaporation system |
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JP2668010B2 (en) * | 1994-04-20 | 1997-10-27 | 株式会社荏原製作所 | Sludge filtration and concentration equipment |
CN101216243A (en) * | 2008-01-09 | 2008-07-09 | 浙江大学 | System for drying sludge by solar energy |
CN101671107B (en) * | 2009-09-30 | 2011-07-20 | 华南理工大学 | Method and device for drying sludge of solar chimney |
CN201857332U (en) * | 2010-11-01 | 2011-06-08 | 曹黎 | Solar heat pump sludge drying unit |
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