CN102530653A - Winding drum used for winding long object - Google Patents

Winding drum used for winding long object Download PDF

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Publication number
CN102530653A
CN102530653A CN2011103017208A CN201110301720A CN102530653A CN 102530653 A CN102530653 A CN 102530653A CN 2011103017208 A CN2011103017208 A CN 2011103017208A CN 201110301720 A CN201110301720 A CN 201110301720A CN 102530653 A CN102530653 A CN 102530653A
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CN
China
Prior art keywords
reel
inner member
pair
flange part
load
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN2011103017208A
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Chinese (zh)
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CN102530653B (en
Inventor
宫岛纯
熊本恭夫
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Publication of CN102530653A publication Critical patent/CN102530653A/en
Application granted granted Critical
Publication of CN102530653B publication Critical patent/CN102530653B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H75/00Storing webs, tapes, or filamentary material, e.g. on reels
    • B65H75/02Cores, formers, supports, or holders for coiled, wound, or folded material, e.g. reels, spindles, bobbins, cop tubes, cans, mandrels or chucks
    • B65H75/18Constructional details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web

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  • Storage Of Web-Like Or Filamentary Materials (AREA)

Abstract

The present invention provides a winding drum used for winding a long object, comprising: a winding core part used for winding the long object; and a pair of flange parts arranged at two axial ends of the winding core part, wherein the flange part comprises a periphery part having a polygonal shape taking an external member as one edge, and a plurality of internal members which are extended from the winding core part to end parts of the external members, wherein parts of the internal members have strength higher than strength of the other internal members, a part of the internal members comprises a pair of first internal members which are extended to two ends of a first external member forming a bottom edge of the flange part.

Description

The reel of long materials is used to reel
Technical field
A kind of mode of the present invention relates to the reel of long materials (the long object) that be used to reel.
Background technology
Described long materials for example is the load-transfer device that is used to carry ore etc. in the stone pit.The load-transfer device of such length is wound on the wrapping reel after factory creates.After this, be loaded in load-transfer device on vehicle or the boats and ships, be transported to the field of employment of load-transfer device.Couple together a plurality of load-transfer devices in the field of employment and to make total length (reaching more than several kilometers sometimes) with regulation., described connection needs a large amount of labours and time.Therefore, preferably reduce the number of times that connects load-transfer device in the field of employment as far as possible.So preferably be transported to its field of employment to long as far as possible load-transfer device.
Employed reel has in the transporting of load-transfer device: the volume core is used to the load-transfer device of reeling; And pair of flanges portion, be located at two axial ends of rolling up core.The peripheral part of each flange part contacts with ground.Thus, through each flange part supporting core portion.When transporting or take care of load-transfer device, reel is placed on the floor of vehicle or boats and ships, perhaps is placed on the ground of site of storage.Peripheral part at each flange part is that reel rolls easily under the situation of circle.Therefore, known have the reel that possesses the flange part with polygon peripheral part (for example with reference to Japanese Utility Model open the clear 64-24076 of communique number).
As previously mentioned, reel is used to transport long materials such as load-transfer device.In addition, as a rule, the reel after the use no longer is utilized and go out of use (just use and throw away)., the reel of the not only long but also big load-transfer device that is used to reel etc. is normally large-scale, and has high intensity.Therefore, reel is made with wide variety of materials (steel etc.).Therefore, have following problem, that is: aforesaid use reel just to throw away can cause cost to increase.
Therefore, in reel in the past, also have reel to be formed by a plurality of inner member and a plurality of outer member, said a plurality of inner member each bight from the volume core to peripheral part is radial extension, and said a plurality of outer member form each limit of peripheral part.Thus, flange part becomes truss-like.Therefore, can reduce the use amount of the material that is used to make reel., in having the flange part in the past of said structure, other the part of partial sum of bearing load when contacting with ground is to process with the member with same intensity.That is, there is not the part of contribution to use the high member of intensity in vain to improving flange part intensity yet.Therefore, in the past reel also leaves the leeway of further cost-cutting.
Summary of the invention
In view of said problem, the purpose of a mode of the present invention provides a kind of reel of the long materials that is used to reel, and this reel has necessary strength, and can be with the low cost manufacturing.
A mode of the present invention provides a kind of reel of the long materials that is used to reel, and this reel comprises: volume core, coiling long materials; Pair of flanges portion is located at the axial two ends of said volume core, and said flange part comprises: peripheral part, and having with an outer member is the polygonal shape on a limit; And a plurality of inner member; Extend to the end of said outer member from said volume core; Part inner member has the intensity higher than other inner member; Said a part of inner member comprises a pair of first inner member, and this a pair of first inner member extends to the two ends of first outer member that forms said flange part base.
If be configured in this reel on the ground (ground plane), then from ground-surface counter-force through as first outer member on flange part base, as compressive load on a pair of first inner member.On the other hand, load does not act on other the inner member.Therefore, as other inner member of contribution need not the high member of working strength to the intensity of flange part.Therefore, can reduce the amount of the material that is used for flange part accordingly.
Thus, reel has necessary strength, and can make with low cost.Therefore, this reel just discarded reel that do not utilize again that can be suitable as very much as being used to transport load-transfer device etc. uses.
Description of drawings
Fig. 1 is the front view of the reel of one embodiment of the present invention.
Fig. 2 is the lateral plan of reel.
Fig. 3 is the enlarged front view of the main portion of reel.
Fig. 4 is the facial contiguously enlarged front view of reel.
Fig. 5 is the part side sectional view of the volume core of expression reel.
Fig. 6 is the front view of expression reel and ground contact state.
Fig. 7 is the front view of the variation of expression reel.
Description of reference numerals
1... load-transfer device,
10... the volume core,
20... flange part,
21,22, the 23... inner member,
24... outer member,
30... it is facial contiguously,
31... insertion section
The specific embodiment
Fig. 1 to Fig. 7 representes an embodiment of the invention.The reel of this embodiment is this load-transfer device of reeling in order to transport in the stone pit load-transfer device of carrying uses such as ore.
Said reel comprises volume core 10, pair of flanges portion 20 and contiguously facial 30.Volume core 10 is coiling parts as the load-transfer device 1 of long materials.Pair of flanges portion 20 is located at two axial ends of volume core 10.Facial 30 be respectively equipped with a pair of contiguously at each flange part 20.The peripheral part 20a of each flange part 20 is an octagon.
Volume core 10 has columnar inner core 11 and columnar urceolus 12.Inner core 11 axial two open-ended.Urceolus 12 has the external diameter bigger than inner core 11.Inner core 11 is configured in the urceolus 12.Inner core 11 length vertically is longer than urceolus 12.Stopped up by circular blocking plate 13 between two ends of urceolus 12 and the outer peripheral face of inner core 11.In this case, a plurality of positions (for example everywhere) in the surrounding edge portion of blocking plate 13 are provided with semi-round drain gutter 13a.
Flange part 20 comprises inner member 21,22,23 that amounts to eight and the outer member 24 that amounts to eight.Outer member 24 forms each limit of peripheral part 20a. Inner member 21,22,23 is each bight of extending to peripheral part 20a radially (each bight is the end of outer member 24, and is the connecting portion of adjacent outer member 24) from volume core 10.The quantity of inner member (first inner member) 21 is two, and the quantity of inner member (second inner member) 22 is two, and the quantity of inner member 23 is four. Inner member 21,22,23 and outer member 24 are the steel that have コ shape section respectively.An end of inner member 21,22,23 is connected with the outer peripheral face of inner core 11.The brace panel 25 of octagon is installed at the axial end portion of inner core 11 in more detail.An end of each inner member 21,22,23 is configured between the blocking plate 13 of brace panel 25 and volume core 10.The central portion opening of brace panel 25.The central portion of the axial end portion pass through openings of inner core 11.Brace panel 25 is connected with the neighboring of inner core 11.In addition, be provided with the hole 25a that is used to penetrate bolt at a plurality of positions (for example everywhere) of the surrounding edge portion of brace panel 25.On the face of brace panel 25 inboards, nut 25b is installed.Be screwed into the bolt of patchhole 25a among the said nut 25b.
In each inner member 21,22,23 of flange part 20, pair of inside member (adjacent inner member) 21 extends to the two ends of outer member (first outer member) 24 on the limit (base) of the downside that forms peripheral part 20a.In addition, another extends to the two ends on limit of the upside of peripheral part 20a to inner member (adjacent inner member) 22.It is on the position of center and pair of inside member 21 symmetries that this pair of inside member 22 is configured in volume core 10.In addition, the width dimensions W1 of described inner member 21,22 is bigger than the width dimensions W2 of other inner member 23.Thus, the intensity of other inner member 23 of intensity ratio of inner member 21,22 is higher.Form flange part 20 in the following manner: pair of inside member 21 and the outer member 24 that forms the limit of peripheral part 20a downside at two ends that extends to the limit of peripheral part 20a downside forms equilateral triangles, and another of two ends that extends to the limit of peripheral part 20a upside forms equilateral triangles to inner member 22 and other outer member 24 of forming the limit of peripheral part 20a upside.In addition, low intensive other four inner member 23 are than high-intensity inner member 21,22 weak points.Inner member 23 extends to a side's of each self-corresponding pair of outside member 24 two ends, and said pair of outside member 24 forms two sides of peripheral part 20a.In the flange part with said structure 20, width dimensions L1 radially and height dimension L2 equate.
The member of facial contiguously 30 side's of being tubulars.There is the insertion section 31 of the pallet fork that can insert fork truck facial 30 inside contiguously.Face 30 is located at two ends of the outer member 24 on the limit that forms peripheral part 20a downside contiguously.That is, facial contiguously 30 be arranged on and extend to the pair of inside member 21 bonded assembly peripheral part 20a at said outer member 24 two ends the bight.Facial contiguously 30 are connected with the end of inner member 21.In addition, inner member 21 has trapezoidal connecting panel 32 on its end sides.This connecting panel 32 is connected with the face of facial 30 upside contiguously.
Using under the situation of the reel coiling load-transfer device 1 of structure as stated, inserting the axle of the rotating mechanism that not have expression among the figure in the inner core 11 of rolling up core 10.Insert bolt among the hole 25a of brace panel 25, and be screwed into this bolt among the nut 25b.Thus, be fixed on flange part 20 on the rotating mechanism.Through utilizing rotating mechanism that reel is rotated, be wound up into the end of load-transfer device 1 on the core 10 then from long side direction.Be wound up into load-transfer device 1 on the reel thus.
As shown in Figure 6, transporting or keeping is wound with under the situation of reel of state of load-transfer device 1, a pair of of peripheral part 20a bight that is arranged on flange part 20 facial 30 contacts with ground A (floor of vehicle or boats and ships or the ground of site of storage) contiguously.Thus, each flange part 20 supporting core portion 10.A pair of facial contiguously 30 bear the counter-force from ground A that the deadweight because of the reel that comprises load-transfer device 1 causes.This counter-force becomes in radially (from the end on the limit of peripheral part 20a downside towards the direction of volume core 10) compresses the compressive load of the pair of inside member 21 at the two ends on the limit that extends to peripheral part 20a downside.On the other hand, load does not act on pair of inside member 22 and other the inner member 23 at the two ends on the limit that extends to peripheral part 20a upside.
In addition, moving through fork truck under the situation of reel, under the state in being inserted into the pallet fork of fork truck the insertion section 31 that is located at respectively contiguously on facial 30, lifting reel through fork truck.At this moment, with aforementioned identical, the counter-force that is delivered to flange part 20 from the pallet fork of fork truck is as the compressive load effect, and this compressive load compresses the pair of inside member 21 at the two ends on the limit that extends to peripheral part 20a downside diametrically.
According to the reel of this embodiment, flange part 20 comprises: a plurality of inner member 21,22,23 are each bight that extends to peripheral part 20a radially from volume core 10; And a plurality of outer member 24, become each limit of peripheral part 20a.In addition, be provided with contiguously facial 30 in bight with the pair of inside member 21 bonded assembly peripheral part 20a at the two ends on the limit that extends to peripheral part 20a downside.Become through the compressive load of facial 30 compression inner member 21 contiguously from the counter-force of ground A.At this, when contacting, bear the pair of inside member 21 of load and compare with other inner member 23 with ground, have high intensity.That is, the width dimensions W1 of inner member 21 is bigger than the width dimensions W2 of inner member 23.Thus, make in this reel intensity not have the width dimensions W2 of the inner member 23 of contribution to diminish to flange part 20.Therefore, accordingly, can reduce the material use amount of flange part 20.Thus, this reel has necessary strength, and can be with the low cost manufacturing.Therefore, this reel just discarded reel that do not utilize again that can be suitable as very much as being used to transport load-transfer device 1 uses.
In addition, pair of inside member 21 and the outer member between this pair of inside member 21 24 at two ends that extends to the limit of peripheral part 20a downside forms triangles.And the two ends on this triangle base become the fulcrum that bears load.That is, the flange part 20 of this reel has truss structure.Therefore, can easily carry out bearing when contacting the Structure Calculation of load part with ground.So this reel can design easily.
In addition, pair of inside member 21 and the outer member between this pair of inside member 21 24 at two ends that extends to the limit of peripheral part 20a downside forms equilateral triangles.Therefore, flange part 20 has best shape aspect structure design.Therefore, can make the load that acts on the said inner member 21 be minimum.
In addition, the flange part 20 of this reel has adjacent pair of inside member 21 and other pair of inside member 22.This pair of inside member 22 be configured in volume core 10 be the center and with the position of pair of inside member 21 symmetry on.In addition, other the intensity of inner member 23 of the intensity ratio of these inner member 21,22 is high.Thus, the center of gravity of flange part 20 is configured on the center of turn of flange part 20.Therefore, when flange part 20 rotates (during at coiling load-transfer device 1, or when making load-transfer device 1 uncoiling etc.), the weight balancing of flange part 20 is good.In addition, can make the intensity of entire flange portion 20 even substantially on the whole.Therefore, and whether be irrelevant when contacting with ground, can make the intensity of flange part 20 self enough strong.
In addition, the flange part 20 of this reel is in that facial 30 radial width size L1 and height dimension L2 when contacting with ground are equal contiguously.That is, the length (width dimensions L1) of length of the vertical direction of flange part 20 peripheral parts (height dimension L2) and horizontal direction equates.Therefore, even under the external diameter of the load-transfer device 1 under reeling condition and the situation that the height dimension L2 of flange part 20 equates substantially, two sidepieces of flange part 20 broad wayss also can stretch out necessarily.Therefore, this reel is suitable as the reel use that is used to be loaded on vehicle or the boats and ships very much.
In addition, facial contiguously 30 have a pallet fork that can insert fork truck insertion section 31.Therefore, can not act on contiguously on the member beyond facial 30 from the load of the pallet fork of fork truck.Therefore, reel also can be through facial 30 bearing load contiguously under situation about moving with fork truck.
Fig. 7 is the figure of the variation of the said embodiment of expression.In this variation, the pair of inside member 21 and the outer member 24 between this pair of inside member 21 that are connected contiguously on facial 30 are processed through having with the member of other member different colours.Thus, can clearly make a distinction gable that when contacting, bears load and other part with ground.Therefore, for example can easily judge the part that the reel under the state of load-transfer device 1 of having reeled should contact with ground.
In addition; In said embodiment; The intensity of pair of inside member 21 that extends to the limit of peripheral part 20a downside be the center and another intensity to inner member 22 on symmetrical locational, the limit that extends to peripheral part 20a upside of this pair of inside member 21 with being positioned at volume core 10, than other the intensity height of inner member 23.But be not limited thereto, also can make other the intensity of inner member 22,23 of intensity ratio of pair of inside member 21 on the limit that extends to peripheral part 20a downside high.
In addition, the shape of the peripheral part 20a of flange part 20 is not limited to the shape that said embodiment is recorded and narrated.Through changing the angle and/or the length of inner member 21,22,23, can make peripheral part 20a form other shape.That is, the shape of peripheral part 20a is not limited to the octagon of said embodiment.The shape of peripheral part 20a for example also can be hexagon or the polygon beyond the octagon such as square.
In addition, flange part 20 also can not have face 30 contiguously.In this case, the outer member 24 as flange part 20 bases (limit of downside) contacts with ground.
In addition, can show as the first following mode~the 6th mode to the reel of one embodiment of the present invention.That is, the reel reel of long materials comprises: volume core, coiling long materials being used to of first mode; And pair of flanges portion, being located at the axial two ends of rolling up core, peripheral part is a polygon, contacts with ground through the peripheral part that makes each flange part, by each flange part supporting core portion.In this reel, said flange part comprises a plurality of inner member and a plurality of outer member, and said a plurality of inner member are extended from each bight that the volume core is the radially outward perimembranous, and said a plurality of outer member become each limit of peripheral part.In addition, a part of inner member that comprises adjacent pair of inside member at least in each inner member is formed by other the higher member of inner member of intensity ratio.In addition, in each bight of peripheral part, be connected with on the bight of said pair of inside member, be provided with the face contiguously that bears from ground-surface counter-force.
Thus, if each flange part is contacted with ground, then face bears from ground-surface counter-force contiguously.This counter-force becomes the load that applies to the pair of inside member, and on the other hand, this load does not act on other inner member.Therefore, as to the intensity of flange part not other inner member of contribution need not the high member of working strength.Therefore, can reduce the material use amount of flange part accordingly.
Thus, reel has necessary strength, and can be with the low cost manufacturing.Therefore, this reel can be suitable as as being used to transport just discarded reel use such as not utilizing again of load-transfer device 1 grade very much.
The reel of second mode is the reel that is described below; That is: in the reel of first mode, so that the mode that high pair of inside member of other inner member of intensity ratio and the outer member between this pair of inside member form equilateral triangle forms said flange part.
The reel of Third Way is the reel that is described below; That is: in the reel of first mode or second mode, utilizing other the high member of inner member of intensity ratio to form the adjacent pair of inside member in said each inner member and being positioned at the volume core is that another of the center pair of inside member symmetric position adjacent with this is to inner member.
The reel of cubic formula is the reel that is described below; That is: in the reel of any mode of first mode~Third Way, form said flange part with the radial width size of the flange part when making kiss the earth portion be positioned at the limit of peripheral part downside and the mode that height dimension equates.
The reel of the 5th mode is the reel that is described below; That is: in the reel of any mode of first mode~cubic formula, the pair of inside member that in said each inner member, is connected on the face contiguously is to be formed by the color member different with other inner member.
The reel of the 6th mode is the reel that is described below, that is: in the reel of any mode of first mode~the 5th mode, described face contiguously is provided with the insertion section, and the pallet fork of fork truck can be inserted in this insertion section.

Claims (10)

1. the reel of the long materials that is used to reel, this reel comprises: volume core, coiling long materials; Pair of flanges portion is located at the axial two ends of said volume core, it is characterized in that,
Said flange part comprises:
Peripheral part, having with an outer member is the polygonal shape on a limit; And
A plurality of inner member extend to the end of said outer member from said volume core,
Part inner member has the intensity higher than other inner member, and said a part of inner member comprises a pair of first inner member, and this a pair of first inner member extends to the two ends of first outer member that forms said flange part base.
2. reel according to claim 1 is characterized in that, is provided with facial contiguously in two ends of said first outer member.
3. reel according to claim 1 is characterized in that, said first outer member and said a pair of first inner member form equilateral triangle.
4. reel according to claim 1; It is characterized in that the intensity of said first inner member is the center and other the intensity height of inner member of the intensity ratio of a pair of second inner member of the position of said first inner member symmetry with being positioned at said volume core.
5. reel according to claim 1 is characterized in that, the length of the vertical direction of the peripheral part of said flange part and the equal in length of horizontal direction.
6. reel according to claim 1 is characterized in that, the color of said first inner member is different with the color of other inner member.
7. reel according to claim 2 is characterized in that, said face contiguously has the insertion section, and the pallet fork of fork truck can be inserted in this insertion section.
8. reel according to claim 2 is characterized in that, said first inner member has connecting panel, this connecting panel and said facial contiguously the connection.
9. reel according to claim 1 is characterized in that, the peripheral part of said flange part is an octagon.
10. according to each described reel in the claim 1~9, it is characterized in that said long materials is a load-transfer device.
CN201110301720.8A 2010-10-15 2011-09-27 Winding drum used for winding long object Expired - Fee Related CN102530653B (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2010232393A JP5024737B2 (en) 2010-10-15 2010-10-15 Long material take-up drum
JP2010-232393 2010-10-15

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CN102530653A true CN102530653A (en) 2012-07-04
CN102530653B CN102530653B (en) 2014-12-10

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105689442A (en) * 2016-04-12 2016-06-22 巩义市恒星金属制品有限公司 Steel wire soft roll paying-off wheel
CN105479425B (en) * 2015-12-25 2017-05-10 佛山市启达研磨器材科技有限公司 Material storage rack for abrasive belt rolls

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1550508B1 (en) * 2002-09-18 2011-07-13 Tomihisa Naito Substance-atomizing apparatus
JP2014058398A (en) * 2012-09-19 2014-04-03 Yokohama Rubber Co Ltd:The Holding jig for conveyor belt conveyance
CN105819281B (en) * 2016-05-26 2018-07-13 天津朗兴电线电缆有限公司 A kind of cable drum device

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JPS6424076U (en) * 1987-08-03 1989-02-09
US6260790B1 (en) * 1999-12-24 2001-07-17 Kelly T. Harrah Coiled pipe dispensing rack
CN1509973A (en) * 2002-11-14 2004-07-07 金井宏彰 Coil shaft for metal wire

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US5735482A (en) * 1995-06-30 1998-04-07 Kuzik Larry J Apparatus and method for winding, transporting, and unwinding conveyor belts
TW369001U (en) * 1998-01-15 1999-09-01 yan-ping Dong Fixed type rotating axle
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JPS6424076U (en) * 1987-08-03 1989-02-09
US6260790B1 (en) * 1999-12-24 2001-07-17 Kelly T. Harrah Coiled pipe dispensing rack
CN1509973A (en) * 2002-11-14 2004-07-07 金井宏彰 Coil shaft for metal wire

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105479425B (en) * 2015-12-25 2017-05-10 佛山市启达研磨器材科技有限公司 Material storage rack for abrasive belt rolls
CN105689442A (en) * 2016-04-12 2016-06-22 巩义市恒星金属制品有限公司 Steel wire soft roll paying-off wheel

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TW201228917A (en) 2012-07-16
KR101350909B1 (en) 2014-01-13
CN102530653B (en) 2014-12-10
KR20120039465A (en) 2012-04-25
TWI473754B (en) 2015-02-21
JP2012086911A (en) 2012-05-10
JP5024737B2 (en) 2012-09-12

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