CN102530090A - Highpolymer girder cushion belt and production process thereof - Google Patents
Highpolymer girder cushion belt and production process thereof Download PDFInfo
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- CN102530090A CN102530090A CN2011103544009A CN201110354400A CN102530090A CN 102530090 A CN102530090 A CN 102530090A CN 2011103544009 A CN2011103544009 A CN 2011103544009A CN 201110354400 A CN201110354400 A CN 201110354400A CN 102530090 A CN102530090 A CN 102530090A
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Abstract
Disclosed are a highpolymer girder cushion belt and a production process thereof. The highpolymer girder cushion belt belongs to girder cushion belts made of highpolymer materials and used between carriages and frames of vehicles. The highpolymer girder cushion belt comprises an elongated body (2) with spaced conical round holes (1), and through grooves (3) are arranged on the lower portion of the elongated body (2). The highpolymeter material comprises, by weight, 50 parts of natural rubber, 20 parts of styrene butadiene rubber, 500 parts of highly-strong reclaimed rubber, 100 parts of nano powder, 1.2 parts of protection wax, 5 parts of zinc oxide, 2 parts of stearic acid, 200 parts of light-weighted calcium carbonate, 2 parts of antioxidant 4010NA, 100 parts of carbon black N330, 60 parts of third-line oil, 4.5 parts of accelerator, 7 parts of sulphur and 150 parts of fabric fiber powder. The process includes steps of plastication, fabric fiber powder preparation, mixing, rolling, mould manufacturing and product manufacturing. Friction durability, compression supporting performance and the like of products is improved, dead weight of the products can be reduced, and cost is lowered.
Description
Technical field
The present invention relates to the self-propelled vehicle part field, particularly belong to the crossbeam rim strip that uses between a kind of power actuated vehicle container made from High molecular material and the vehicle frame.
Background technology
The part power actuated vehicle of producing at present, particularly large-scale goods carrying vehicle is set up chock between its container and the frame beam, to play the effect of bumper and absorbing shock.Consume a large amount of timber thus, not only waste vegetation resources, and because the chock raw material is taken at nature, feed stock cost is high, and can not realize mode standard processing, tooling cost is also higher relatively.In the prior art; No. 2011200093582 patents " boxcar crossbeam rim strip "; Providing a kind of is the compartment crossbeam rim strip of raw making materials with the elastomeric material, can make full use of the recovery rubber raw materials, practices thrift a large amount of timber; And can take mould to realize the automation standards, have economize on resources, the good effect of cost-cutting.But because the hollow slots that is provided with on its body is square, it is trapezoidal that the cross section is, and forms some corner angle, the problem of in use have stress concentration, tearing easily in the structure.
Summary of the invention
The object of the invention promptly is to provide a kind of later-model High molecular material crossbeam rim strip and manufacture craft thereof, both can use new material replacing wood chock, and it is good to reach structural strength, the purpose of long service life.
High molecular material crossbeam rim strip provided by the present invention has the strip body that High molecular material is made, and it is characterized in that spaced apart taper circular hole is arranged on the body, and the groove of perforation is arranged at the body bottom; Described High molecular material proportioning (by weight) is: India rubber, 50 parts; Buna-S, 20 parts; The high-tenacity reclaimed rubber, 500 parts; Strong prestige powder, 100 parts; Protection wax, 1.2 parts; Zinc oxide, 5 parts; Stearic acid, 2 parts; Precipitated calcium carbonate, 200 parts; Antioxidant 4010NA, 2 parts; Carbon black N330,100 parts; Third fractional oil, 60 parts; Captax, 4.5 parts; Sulphur, 7 parts; The fabric fibre powder, 150 parts.
The manufacture craft of the disclosed High molecular material crossbeam of the present invention rim strip is characterized in that, comprises the steps:
1) sizing material processing:
Step 1-1, plasticate: two roller mill roll spacings are transferred to 1 millimeter, and start idle running 5～10 minutes is respectively plasticated buna-S, India rubber 8～10 times, parks for use;
Step 1-2, the fabric fibre powder preparation: fabric is put into mill, and rod utilizes the mill shearing force with its fragmentation apart from transferring to 1.5 millimeters, and the container of putting into appointment is for use;
Step 1-3; Mixing: as will to drop into together in the hopper of Banbury mixer through buna-S, India rubber and the fabric fibre powder of over-mastication; And add zinc oxide, precipitated calcium carbonate, strong prestige powder, high-tenacity reclaimed rubber, stearic acid, captax, antioxidant 4010NA, carbon black N330, third fractional oil, sulphur, protection wax successively; Carry out banburying, take out after 3～5 minutes;
Step 1-4, thin logical: will pass through mixing sizing material and approach logically with two roller mills, roll spacing transfers to 0.5 millimeter, approaches to lead to 5～6 times, again roller is transferred to 5 millimeters, and following sheet is for use;
Step 1-5, Mold Making:, make corresponding mould according to outer glue shape and size;
Step 1-6, production: use vulcanizing press, preheated mold, temperature are 150～160 ℃, and the adjustment sulfide stress is 10～12MPa, add film, matched moulds, presulfurization moulding 6 minutes, delivery, cleaning overlap.
The present invention's disclosed High molecular material crossbeam rim strip and manufacture craft thereof; Use High molecular material replacing wood chocks such as rubber; Thereby the fine problems such as consuming a large amount of timber that solved in the above-mentioned Automobile manufacturing, and through product structure design is improved has further improved the performances such as friction durability, compression support of product; Alleviate the deadweight of product simultaneously, reduced the cost of manufacturing materials.
Description of drawings
Fig. 1 is a front elevation of the present invention;
Fig. 2 is that A-A is to view;
Fig. 3 is that B-B is to view;
Fig. 4 is that C-C is to view.
The specific embodiment
Shown in accompanying drawing, High molecular material crossbeam rim strip provided by the present invention has the body 2 that High molecular material is made, and is strip, can confirm its length according to the vehicle needs.Spaced apart some taper circular holes 1 are arranged on the body 2, play the effect of segment bearing, expendable weight, energy-absorbing buffering.The groove 3 of perforation is arranged at the body bottom, through the whole length range of body, has the effect of containing fastening bolt, enhancing damping effect, reduction product gross weight, practicing thrift cost.The section of groove 3 can be an arc, also can be trapezoidal or square, is best with the arc.
Above-mentioned High molecular material proportioning (by weight) is: India rubber, 50 parts; Buna-S, 20 parts; The high-tenacity reclaimed rubber, 500 parts; Strong prestige powder, 100 parts; Protection wax, 1.2 parts; Zinc oxide, 5 parts; Stearic acid, 2 parts; Precipitated calcium carbonate, 200 parts; Antioxidant 4010NA, 2 parts; Carbon black N330,100 parts; Third fractional oil, 60 parts; Captax, 4.5 parts; Sulphur, 7 parts; The fabric fibre powder, 150 parts.
Wherein, natural gum can adopt No. 3 smoke sheet rubbers of Thailand's import; Styrene butadiene rubber sbr 1723 is by Qilu Petrochemical production; The fabric fibre powder is to be made up of poly-ester fibres, polyster fibre, vinylon fibre, cotton fiber etc.; It can be a kind of or any 2～4 kinds combination wherein; Be filled in the raw MAT'L of the present invention, as the framework material of High molecular material crossbeam rim strip provided by the present invention.In addition; Above-mentioned fabric fibre powder also can utilize goods such as waste and old sebific duct, adhesive tape and production thereof to add the leftover bits that produce in the process to be raw material; Add speed ratio and be in 1: 1.17 the mill, apart from transferring to 1.5 millimeters, utilize the mill shearing force on rod its broken getting final product.
Claims (3)
1. a High molecular material crossbeam rim strip has the strip body (2) that High molecular material is made, and it is characterized in that spaced apart taper circular hole (1) is arranged on the body, and the groove (3) of perforation is arranged at the body bottom; Described High molecular material proportioning (by weight) is: India rubber, 50 parts; Buna-S, 20 parts; The high-tenacity reclaimed rubber, 500 parts; Strong prestige powder, 100 parts; Protection wax, 1.2 parts; Zinc oxide, 5 parts; Stearic acid, 2 parts; Precipitated calcium carbonate, 200 parts; Antioxidant 4010NA, 2 parts; Carbon black N330,100 parts; Third fractional oil, 60 parts; Captax, 4.5 parts; Sulphur, 7 parts; The fabric fibre powder, 150 parts.
2. the manufacture craft of High molecular material crossbeam rim strip according to claim 1 is characterized in that, comprises the steps:
1) sizing material processing:
Step 1-1, plasticate: two roller mill roll spacings are transferred to 1 millimeter, and start idle running 5～10 minutes is respectively plasticated buna-S, India rubber 8～10 times, parks for use;
Step 1-2, the fabric fibre powder preparation: fabric is put into mill, and rod utilizes the mill shearing force with its fragmentation apart from transferring to 1.5 millimeters, and the container of putting into appointment is for use;
Step 1-3; Mixing: as will to drop into together in the hopper of Banbury mixer through buna-S, India rubber and the fabric fibre powder of over-mastication; And add zinc oxide, precipitated calcium carbonate, strong prestige powder, high-tenacity reclaimed rubber, stearic acid, captax, antioxidant 4010NA, carbon black N330, third fractional oil, sulphur, protection wax successively; Carry out banburying, take out after 3～5 minutes;
Step 1-4, thin logical: will pass through mixing sizing material and approach logically with two roller mills, roll spacing transfers to 0.5 millimeter, approaches to lead to 5～6 times, again roller is transferred to 5 millimeters, and following sheet is for use;
Step 1-5, Mold Making:, make corresponding mould according to outer glue shape and size;
Step 1-6, production: use vulcanizing press, preheated mold, temperature are 150～160 ℃, and the adjustment sulfide stress is 10～12MPa, add film, matched moulds, presulfurization moulding 6 minutes, delivery, cleaning overlap.
3. High molecular material crossbeam rim strip according to claim 1, its characteristic are that also described fabric fibre powder is a kind of or any 2～4 kinds combination in poly-ester fibres, polyster fibre, vinylon fibre, the cotton fiber.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110354400.9A CN102530090B (en) | 2011-06-22 | 2011-10-26 | High molecular material crossbeam rim strip and manufacture craft thereof |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201120231559 | 2011-06-22 | ||
| CN2011202315597 | 2011-06-22 | ||
| CN201120231559.7 | 2011-06-22 | ||
| CN201110354400.9A CN102530090B (en) | 2011-06-22 | 2011-10-26 | High molecular material crossbeam rim strip and manufacture craft thereof |
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| Publication Number | Publication Date |
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| CN102530090A true CN102530090A (en) | 2012-07-04 |
| CN102530090B CN102530090B (en) | 2016-04-20 |
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| CN201110354400.9A Active CN102530090B (en) | 2011-06-22 | 2011-10-26 | High molecular material crossbeam rim strip and manufacture craft thereof |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102643457A (en) * | 2012-04-26 | 2012-08-22 | 葛达旺 | Preparation method of vulcanized rubber sheet or granulous mould-pressed material |
| CN102993531A (en) * | 2012-10-30 | 2013-03-27 | 无锡三幸高膜科技有限公司 | Girder protecting band made from high polymer material and preparation method thereof |
| CN103881164A (en) * | 2014-04-14 | 2014-06-25 | 柳州市颖航汽配有限公司 | Automotive rubber material and production method thereof |
| CN103980557A (en) * | 2014-05-29 | 2014-08-13 | 南京东亚橡塑制品有限公司 | High-fluidity rubber material and preparation method thereof |
| CN115746419A (en) * | 2022-11-04 | 2023-03-07 | 福建省莆田市联盛鞋业有限公司 | Environment-friendly rubber material containing recycled textile fibers and preparation method thereof |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1615243A (en) * | 2001-11-19 | 2005-05-11 | 新英纸商工株式会社 | Cargo handling pallet |
| CN1986719A (en) * | 2006-12-21 | 2007-06-27 | 绍兴市油毛毡厂 | Chlorinated polyethylene rubber waterproof coiled material and production method thereof |
| CN101446375A (en) * | 2008-12-19 | 2009-06-03 | 河北宇通特种胶管有限公司 | Mud suction and drainage hose and preparation method thereof |
-
2011
- 2011-10-26 CN CN201110354400.9A patent/CN102530090B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1615243A (en) * | 2001-11-19 | 2005-05-11 | 新英纸商工株式会社 | Cargo handling pallet |
| CN1986719A (en) * | 2006-12-21 | 2007-06-27 | 绍兴市油毛毡厂 | Chlorinated polyethylene rubber waterproof coiled material and production method thereof |
| CN101446375A (en) * | 2008-12-19 | 2009-06-03 | 河北宇通特种胶管有限公司 | Mud suction and drainage hose and preparation method thereof |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102643457A (en) * | 2012-04-26 | 2012-08-22 | 葛达旺 | Preparation method of vulcanized rubber sheet or granulous mould-pressed material |
| CN102643457B (en) * | 2012-04-26 | 2015-01-07 | 葛达旺 | Preparation method of vulcanized rubber sheet or granulous mould-pressed material |
| CN102993531A (en) * | 2012-10-30 | 2013-03-27 | 无锡三幸高膜科技有限公司 | Girder protecting band made from high polymer material and preparation method thereof |
| CN103881164A (en) * | 2014-04-14 | 2014-06-25 | 柳州市颖航汽配有限公司 | Automotive rubber material and production method thereof |
| CN103980557A (en) * | 2014-05-29 | 2014-08-13 | 南京东亚橡塑制品有限公司 | High-fluidity rubber material and preparation method thereof |
| CN103980557B (en) * | 2014-05-29 | 2016-02-03 | 南京东亚橡塑制品有限公司 | A kind of high workability elastomeric material and preparation method thereof |
| CN115746419A (en) * | 2022-11-04 | 2023-03-07 | 福建省莆田市联盛鞋业有限公司 | Environment-friendly rubber material containing recycled textile fibers and preparation method thereof |
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|---|---|
| CN102530090B (en) | 2016-04-20 |
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Effective date of registration: 20160310 Address after: 276823 Shandong Rizhao City Donggang District 204 National Highway and Shanhai three road intersection Applicant after: SHANDONG TOFON AUTO PARTS CO.,LTD. Address before: 276826 No. 7, Anyuan Road, Rizhao City Development Zone, Shandong Applicant before: Wu Zhongzeng |
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Denomination of invention: Polymer Material Beam Cushion Belt and Its Manufacturing Process Effective date of registration: 20230607 Granted publication date: 20160420 Pledgee: Rizhao Donggang Rural Commercial Bank Co.,Ltd. Pledgor: SHANDONG TOFON AUTO PARTS CO.,LTD. Registration number: Y2023980043096 |