CN102528525A - Elevated gantry-type series-parallel configuration machine tool with six degrees of freedom - Google Patents
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Abstract
本发明涉及一种多轴联动高架龙门式混联构型机床,属于数控机床制造领域。该机床主要包括工作台、立柱、横梁、滑座、并联模块,其中并联模块结构相同的三条运动支链的连杆两端通过虎克铰和球铰分别连接滑鞍和动平台,中间支链由电动缸的伸缩杆通过转动副和虎克铰的组合连接动平台,将此具有三维转动和一维移动自由度的并联机构模块安装在可实现二维水平移动的高架龙门横梁的滑座上,构成一种六自由度高架龙门式混联构型机床。本发明综合了传统串联机床和并联结构机床的优点,具有工作空间大、刚度高、X轴和Y轴方向驱动负载变化小、动态特性好、可重构性强和模块化程度高等优点,能够实现对复杂曲面结构件的六轴联动加工。
The invention relates to a multi-axis linkage elevated gantry type hybrid configuration machine tool, which belongs to the field of numerical control machine tool manufacturing. The machine tool mainly includes workbench, column, beam, sliding seat, and parallel module, in which the two ends of the connecting rods of the three motion branch chains with the same structure of the parallel module are respectively connected to the sliding saddle and the moving platform through the Hooke hinge and the ball joint, and the middle branch chain The telescopic rod of the electric cylinder is connected to the moving platform through the combination of the rotating pair and the Hooke hinge, and the parallel mechanism module with three-dimensional rotation and one-dimensional movement freedom is installed on the sliding seat of the elevated gantry beam that can realize two-dimensional horizontal movement , forming a six-degree-of-freedom elevated gantry-type hybrid configuration machine tool. The invention combines the advantages of traditional series machine tools and parallel structure machine tools, and has the advantages of large working space, high rigidity, small change of driving load in the X-axis and Y-axis directions, good dynamic characteristics, strong reconfigurability and high modularization degree, etc., and can Realize six-axis simultaneous machining of complex curved surface structures.
Description
技术领域 technical field
本发明属于数控机床制造领域,特别涉及一种能够加工复杂空间曲面零件的多轴联动高架龙门式混联构型机床。 The invention belongs to the field of numerical control machine tool manufacturing, and in particular relates to a multi-axis linkage elevated gantry type hybrid configuration machine tool capable of processing complex space curved surface parts.
背景技术 Background technique
近年来,为了提高对生产环境的适应性,满足快速多变的市场需求,全球机床制造业都在积极探索和研制各种新型多功能的制造装备与系统。其中,在机床结构技术上的突破性进展当属20世纪90年代中期问世的并联机床,又称虚拟轴机床,被誉为“机床结构的重大革命”。并联机床是空间多环多自由度并联机构在数控机床业中的创造性应用,与实现等同功能的传统串联数控机床相比,并联机床具有刚度与重量比大、响应速度快、可重构性强、模块化程度高、不存在传统串联机床的几何误差累积和放大效应等优点。然而,与传统串联机床相比,纯并联结构机床虽然具有上述显著优点,但是也存在旋转角度小,移动行程短,工作空间与机构体积比小等缺点,难以实现大、重型多自由度加工所需的大转角和长行程运动要求。因此为解决纯并联结构机床存在的问题,充分发挥并联结构的众多优势,开发出既可保证高刚度、高精度和高动态特性,又能有效扩大旋转角度和移动行程的新型制造装备,将纯并联结构与传统串联机床相结合组成混联构型机床是解决上述问题的可行方法之一。 In recent years, in order to improve the adaptability to the production environment and meet the rapidly changing market demand, the global machine tool manufacturing industry is actively exploring and developing various new multi-functional manufacturing equipment and systems. Among them, the breakthrough in machine tool structure technology is the parallel machine tool, also known as virtual axis machine tool, which came out in the mid-1990s, and is known as "a major revolution in machine tool structure". Parallel machine tool is a creative application of space multi-ring multi-degree-of-freedom parallel mechanism in the CNC machine tool industry. Compared with the traditional serial CNC machine tool that realizes equivalent functions, parallel machine tool has a large rigidity-to-weight ratio, fast response speed, and strong reconfigurability. , high degree of modularization, no geometric error accumulation and amplification effect of traditional tandem machine tools, etc. However, compared with traditional tandem machine tools, pure parallel structure machine tools have the above-mentioned significant advantages, but they also have disadvantages such as small rotation angle, short moving stroke, small ratio of working space to mechanism volume, etc., making it difficult to realize large and heavy multi-degree-of-freedom machining The required large turning angle and long stroke motion requirements. Therefore, in order to solve the problems existing in purely parallel structure machine tools, give full play to the many advantages of parallel structure, and develop new manufacturing equipment that can not only ensure high rigidity, high precision and high dynamic characteristics, but also effectively expand the rotation angle and moving stroke. The combination of parallel structure and traditional serial machine tool to form a hybrid configuration machine tool is one of the feasible methods to solve the above problems.
发明内容 Contents of the invention
本发明的目的在于克服已有技术的不足,借鉴传统串联结构机床和现有并联机床的优点设计出一种六自由度高架龙门式混联构型机床。本发明的高架龙门式混联构型机床具有工作空间大、刚度高、X轴和Y轴方向驱动负载变化小、动态性能好、可重构性强和模块化程度高等优点,特别适用于国防、军工、航空航天、发电设备、模具制造等行业中加工含有复杂空间曲面的关键结构件。 The purpose of the present invention is to overcome the deficiencies of the prior art, and design a six-degree-of-freedom elevated gantry-type mixed configuration machine tool by referring to the advantages of the traditional serial structure machine tool and the existing parallel machine tool. The elevated gantry type hybrid configuration machine tool of the present invention has the advantages of large working space, high rigidity, small change of driving load in the directions of X-axis and Y-axis, good dynamic performance, strong reconfigurability and high degree of modularization, and is especially suitable for national defense , military, aerospace, power generation equipment, mold manufacturing and other industries to process key structural parts with complex spatial surfaces.
一种六自由度高架龙门式混联构型机床,包括工作台、立柱、横梁、滑座、电机、丝杠、并联模块,所述并联模块主要由动平台、定平台和四条运动支链组成,其中三条运动支链结构相同都由电机、丝杠、滑鞍、连杆、虎克铰和球铰组成,且在空间呈轴对称分布,中间支链即第四条支链由电动缸和伸缩杆组成,其特征是:工作台固定不动,并联模块安装在滑座上,滑座沿横梁上的导轨实现Y方向移动,横梁沿立柱上的导轨实现X方向移动,从而组成高架龙门式混联构型机床。 A six-degree-of-freedom elevated gantry-type hybrid configuration machine tool, including a workbench, a column, a beam, a sliding seat, a motor, a screw, and a parallel module. The parallel module is mainly composed of a moving platform, a fixed platform, and four kinematic branch chains , the three motion branch chains have the same structure and are composed of motors, lead screws, sliding saddles, connecting rods, Hooke hinges and spherical joints, and are distributed axisymmetrically in space. Composed of telescopic rods, its features are: the workbench is fixed, the parallel module is installed on the sliding seat, the sliding seat moves in the Y direction along the guide rail on the beam, and the beam moves in the X direction along the guide rail on the column, thus forming an elevated gantry type Hybrid machine tool.
所述并联模块结构相同的三条运动支链在空间呈轴对称分布,其电机驱动丝杠使滑鞍沿导轨移动的方式可用直线电机驱动滑鞍沿导轨移动的方式代替。 The three kinematic branch chains with the same structure of the parallel modules are distributed axisymmetrically in space, and the way the motor drives the lead screw to move the saddle along the guide rail can be replaced by the way that the linear motor drives the saddle to move along the guide rail.
所述并联模块结构相同的三条运动支链的连杆两端分别通过球铰和虎克铰连接动平台和滑鞍,中间支链的伸缩杆通过转动副和虎克铰的组合连接动平台。 The two ends of the connecting rods of the three moving branch chains with the same parallel module structure are respectively connected to the moving platform and the sliding saddle through a ball joint and a Hooke hinge, and the telescopic rod of the middle branch is connected to the moving platform through a combination of a rotating pair and a Hooke hinge.
所述并联模块结构相同的三条运动支链中连杆上端通过虎克铰与滑鞍相连接下端通过球铰与动平台相连接的结构方式可用连杆上端通过球铰与滑鞍相连接下端通过虎克铰与动平台相连接或者连杆上下两端都通过球铰分别与滑鞍和动平台相连接的方式代替。 The upper end of the connecting rod is connected to the saddle through the Hooke hinge and the lower end is connected to the moving platform through the spherical hinge in the three motion branch chains with the same structure of the parallel module. The upper end of the connecting rod can be connected to the saddle through the spherical hinge. The Hooke hinge is connected to the moving platform or the upper and lower ends of the connecting rod are replaced by the way that the upper and lower ends of the connecting rod are respectively connected with the saddle and the moving platform.
所述并联模块结构相同的三条运动支链所采用的定长连杆可用内移动副伸缩杆代替,此时伸缩杆的上端通过虎克铰连接于定平台,下端通过球铰连接于动平台。 The fixed-length connecting rods adopted by the three moving branch chains with the same structure of the parallel modules can be replaced by the inner movable pair of telescopic rods. At this time, the upper end of the telescopic rod is connected to the fixed platform through the Hooke hinge, and the lower end is connected to the movable platform through the ball hinge.
所述并联模块结构相同的三条运动支链连杆和动平台连接所采用的球铰都可用转动副与虎克铰的组合代替,中间支链和动平台连接所采用的转动副与虎克铰的组合可用球铰代替。 The spherical joints used for connecting the three moving branch chains with the same structure as the parallel module and the moving platform can be replaced by a combination of a swivel pair and a Hooke hinge, and the swivel pair and Hooke hinge used for the connection between the middle branch chain and the moving platform The combination can be replaced by a spherical hinge.
所述并联模块中间支链所采用的电动缸驱动方式可用直线电机驱动或者液压驱动的形式代替。 The drive mode of the electric cylinder adopted by the middle branch chain of the parallel module can be replaced by a linear motor drive or a hydraulic drive.
所述机床的横梁与立柱分离,工作台与机床床身分离,便于单独制造和装备。 The beam of the machine tool is separated from the column, and the workbench is separated from the bed of the machine tool, which is convenient for independent manufacture and equipment.
所述机床的立柱固定在地基上,两侧立柱的顶端上都安装相同的直线导轨、驱动电机和位置反馈装置,且两侧电机同步驱动。 The column of the machine tool is fixed on the foundation, and the same linear guide rail, drive motor and position feedback device are installed on the top of the column on both sides, and the motors on both sides are synchronously driven.
所述机床的立柱均布置有减小内应力提高刚度与重量比的空腔,且空腔呈均等线性排列。 The columns of the machine tool are all arranged with cavities that reduce internal stress and increase the ratio of rigidity to weight, and the cavities are arranged in an even linear arrangement.
所述机床的横梁和滑座所采用的电机驱动丝杠带动滑块移动的进给方式都可用直线电机直接驱动滑块移动的进给方式代替。 The feed mode in which the motor-driven lead screw used by the beam and slide seat of the machine tool drives the slider to move can be replaced by the feed mode in which the linear motor directly drives the slider to move.
本发明提出的一种六自由度高架龙门式混联构型机床,包括固定的工作台、立柱、横梁、滑座、并联模块。并联模块的组成部件主要有动平台、安装在滑座上的定平台和四条运动支链,其中三条运动支链结构相同都是由电机、丝杠、滑鞍、连杆、虎克铰和球铰组成,且在空间呈轴对称分布,固定在定平台上的电机驱动丝杠使滑鞍沿导轨直线移动,连杆的两端分别通过虎克铰和球铰连接于滑鞍和动平台,中间支链即第四条运动支链,由电动缸和伸缩杆组成,伸缩杆通过转动副和虎克铰的组合连接于动平台。由此四条运动支链、定平台及动平台而构成的空间并联机构模块,其动平台具有三维转动和一维移动自由度,将此四自由度并联模块整体安装在可以二维水平移动的高架龙门横梁的滑座上,即构成一种六自由度高架龙门式混联构型机床。 A six-degree-of-freedom elevated gantry-type hybrid configuration machine tool proposed by the present invention includes a fixed workbench, a column, a beam, a sliding seat, and a parallel module. The components of the parallel module mainly include a moving platform, a fixed platform installed on the sliding seat and four motion branch chains, of which the three motion branch chains have the same structure and are composed of motors, lead screws, sliding saddles, connecting rods, Hooke hinges and balls. It is composed of hinges and is distributed axially symmetrically in space. The motor-driven lead screw fixed on the fixed platform makes the saddle move along the guide rail in a straight line. The middle branch chain is the fourth motion branch chain, which is composed of an electric cylinder and a telescopic rod, and the telescopic rod is connected to the moving platform through a combination of a rotating pair and a Hooke hinge. The space parallel mechanism module composed of the four motion branch chains, the fixed platform and the moving platform has three-dimensional rotation and one-dimensional movement degrees of freedom on the moving platform. On the sliding seat of the gantry beam, a six-degree-of-freedom elevated gantry-type hybrid configuration machine tool is formed.
附图说明 Description of drawings
图1为本发明六自由度高架龙门式混联构型机床的整体结构示意图; Fig. 1 is the overall structure schematic diagram of six degrees of freedom elevated gantry type hybrid configuration machine tool of the present invention;
图2为本发明六自由度高架龙门式混联构型机床的俯视图; Fig. 2 is the top view of the six-degree-of-freedom elevated gantry type hybrid configuration machine tool of the present invention;
图3为本发明六自由度高架龙门式混联构型机床的滑座示意图; Fig. 3 is a schematic diagram of a sliding seat of a six-degree-of-freedom elevated gantry-type hybrid configuration machine tool of the present invention;
图4为本发明六自由度高架龙门式混联构型机床的并联模块示意图; Fig. 4 is a schematic diagram of a parallel module of a six-degree-of-freedom elevated gantry-type hybrid configuration machine tool of the present invention;
图5为本发明六自由度高架龙门式混联构型机床的并联模块的仰视图; Fig. 5 is a bottom view of the parallel module of the six-degree-of-freedom elevated gantry-type hybrid configuration machine tool of the present invention;
图6为本发明六自由度高架龙门式混联构型机床的并联模块的动平台示意图; Fig. 6 is a schematic diagram of the moving platform of the parallel module of the six-degree-of-freedom elevated gantry-type hybrid configuration machine tool of the present invention;
图7为本发明六自由度高架龙门式混联构型机床的并联模块的定平台示意图; Fig. 7 is a schematic diagram of the fixed platform of the parallel module of the six-degree-of-freedom elevated gantry-type hybrid configuration machine tool of the present invention;
图8为本发明六自由度高架龙门式混联构型机床的并联模块的电动缸示意图。 Fig. 8 is a schematic diagram of an electric cylinder of a parallel module of a six-degree-of-freedom elevated gantry-type hybrid machine tool according to the present invention.
其中图中1.工作台,2.立柱,3.电机,4.丝杠,5.横梁,6.电机,7.丝杠,8.滑座,9.并联模块,10.电主轴,11.动平台,12.伸缩杆,13.电动缸,14.定平台,15.电机,16.丝杠,17.滑鞍,18.虎克铰,19.连杆,20.球铰,21.转动副,22.虎克铰。 In the figure, 1. Workbench, 2. Column, 3. Motor, 4. Lead screw, 5. Beam, 6. Motor, 7. Lead screw, 8. Sliding seat, 9. Parallel module, 10. Electric spindle, 11 .Moving platform, 12. Telescopic rod, 13. Electric cylinder, 14. Fixed platform, 15. Motor, 16. Lead screw, 17. Slide saddle, 18. Hooke hinge, 19. Connecting rod, 20. Ball hinge, 21 . Turning pair, 22. Hooke hinge.
具体实施方式 Detailed ways
本发明六自由度高架龙门式混联构型机床的结构附图及实施例详细说明如下: The structural drawings and embodiments of the six-degree-of-freedom elevated gantry-type hybrid configuration machine tool of the present invention are described in detail as follows:
如图1所示,本发明六自由度高架龙门式混联构型机床的机床部件主要包括固定不动的工作台1、立柱2、电机3、丝杠4、横梁5、电机6、丝杠7、滑座8、并联模块9,电机3驱动丝杠4使横梁5沿立柱2上的导轨实现X方向移动,电机6驱动丝杠7使滑座8沿横梁5上的导轨实现Y方向移动。图2为本发明六自由度高架龙门式混联构型机床的俯视图。图3为本发明六自由度高架龙门式混联构型机床的滑座8的示意图。参照图4至图8,并联模块9的组成部件主要包括安装有电主轴10的动平台11、安装在滑座8上的定平台14和四条运动支链,其中三条运动支链结构相同都是由电机15、丝杠16、滑鞍17、连杆19、虎克铰18和球铰20组成,且在空间呈轴对称分布,固定在定平台14支板上的电机15驱动丝杠16使滑鞍17沿导轨作直线运动,连杆19的两端通过虎克铰18和球铰20分别连接于滑鞍17和动平台11。中间支链即第四条支链,由电动缸13和伸缩杆12组成,伸缩杆12通过转动副21和虎克铰22的组合连接于动平台11,既而组成并联模块9,并联模块9的动平台11可实现沿Z轴方向的垂直移动和分别绕X、Y、Z轴方向的转动。将并联模块9安装在可沿X轴和Y轴方向水平移动的高架龙门横梁的滑座8上构成一种六自由度高架龙门式混联构型机床,该混联构型机床能够实现对复杂曲面结构件的六轴联动加工,且具有工作空间大、刚度高、X轴和Y轴方向驱动负载变化小、动态特性好、可重构性强和模块化程度高等优点。
As shown in Figure 1, the machine tool components of the six-degree-of-freedom elevated gantry-type hybrid configuration machine tool of the present invention mainly include a fixed workbench 1, a
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CN104647027A (en) * | 2014-12-19 | 2015-05-27 | 上海交通大学 | Vertical intelligent high-pressure rotor assembly device with elastic structure |
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CN104842011A (en) * | 2015-04-08 | 2015-08-19 | 昆明理工大学 | Novel three-degree-of-freedom steel billet burr removal machine |
CN104842011B (en) * | 2015-04-08 | 2017-07-25 | 昆明理工大学 | A 3-DOF billet deburring machine |
CN107999840A (en) * | 2017-11-03 | 2018-05-08 | 江苏大学 | A kind of weighting automatically grinding device based on screw propeller vertical static balancing instrument |
CN107838908A (en) * | 2017-11-09 | 2018-03-27 | 中国地质大学(武汉) | A kind of six degree of freedom complex surface machining robot |
CN108340167A (en) * | 2018-05-11 | 2018-07-31 | 清华大学 | A kind of overhead system processing unit (plant) based on the full parallel module of portable five degree of freedom |
CN110394777A (en) * | 2019-08-20 | 2019-11-01 | 哈尔滨工程大学 | A Multi-DOF Parallel Grabbing Robot for Model Recycling |
CN110394777B (en) * | 2019-08-20 | 2022-06-17 | 哈尔滨工程大学 | Multi-degree-of-freedom parallel grabbing robot for model recovery |
CN111014761A (en) * | 2019-12-13 | 2020-04-17 | 西安飞机工业(集团)有限责任公司 | Large-span weak-rigidity gantry flexible hole making device |
CN111014761B (en) * | 2019-12-13 | 2021-02-09 | 西安飞机工业(集团)有限责任公司 | Large-span weak-rigidity gantry flexible hole making device |
CN112318183A (en) * | 2020-11-15 | 2021-02-05 | 浙江工业大学 | Large-stroke five-degree-of-freedom series-parallel machine tool |
CN112318183B (en) * | 2020-11-15 | 2024-05-28 | 浙江工业大学 | Large-stroke five-degree-of-freedom series-parallel machine tool |
CN113579766A (en) * | 2021-07-23 | 2021-11-02 | 哈尔滨工程大学 | Six-degree-of-freedom serial-parallel hybrid numerical control machine tool and post-processing method thereof |
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