CN102528351B - Radiating fin edge welding machine for transformer finned radiator - Google Patents

Radiating fin edge welding machine for transformer finned radiator Download PDF

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Publication number
CN102528351B
CN102528351B CN201210035370.XA CN201210035370A CN102528351B CN 102528351 B CN102528351 B CN 102528351B CN 201210035370 A CN201210035370 A CN 201210035370A CN 102528351 B CN102528351 B CN 102528351B
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China
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fin
holding structure
backbar
arm
fixed
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CN102528351A (en
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王建忠
严江
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CHANGSHU YOUBANG RADIATOR Co Ltd
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CHANGSHU YOUBANG RADIATOR Co Ltd
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Abstract

The invention discloses a radiating fin edge welding machine for a transformer finned radiator, and belongs to the technical field of welding machinery. The radiating fin edge welding machine comprises a gantry frame, a conveying frame, a radiating fin upper clamping mechanism, a radiating fin lower clamping mechanism, a radiating fin conveying mechanism, a first automatic welding mechanism and a second automatic welding mechanism, wherein the gantry frame is provided with a vacating capacity; the conveying frame consists of first and second supporting beams; the radiating fin upper clamping mechanism is arranged on the top of the frame and corresponds to the upper part of the height direction of the vacating capacity; the radiating fin lower clamping mechanism is arranged on the lower part of the height direction of the vacating capacity and corresponds to the radiating fin upper clamping mechanism; the radiating fin conveying mechanism is arranged between the first and second supporting beams; and the first automatic welding mechanism is fixed at one end of the top of the gantry frame, and the second automatic welding mechanism is fixed at the other end of the top of the gantry frame. The radiating fin edge welding machine has the advantages of lightening the working strength of welding workers, improving the welding efficiency and ensuring the welding quality.

Description

The edge welding machine for radiating fins of transformer gilled radiator
Technical field
the invention belongs to electroplating equipment wielding machine technical field, be specifically related to a kind of edge welding machine for radiating fins of transformer gilled radiator.
Background technology
as is known in the industry, in order to make transformer (oil-filled transformer) be able to normal operation, conventionally need to radiator be set on sidepiece and/or the top of transformer, the effect of bearing the responsibility the temperature rise of transformer is declined by radiator, to this can by be not limited to by exemplify below and by the disclosed patented technology scheme of Chinese patent literature, be fully understood.As CN201084519Y(fin type heat radiator for transformer), CN101339838A(stair type heat radiator of heat radiating fins), the radiator of CN201185118Y(transformer), CN201185115Y(has the radiator of fan seat), the gilled radiator used of CN201185117Y(transformer), CN201256051Y and CN101388275A(adopt the transformer heat exchanger of evaporation cooling technique), etc.
and then as is known in the industry, transformer gilled radiator is formed by one group of fin set, and each fin is equated by a pair of shape formed objects and forward and backward of combining face-to-face forms, can be referring to the energy-saving isothermal radiating fin of CN201199475Y(transformer radiator to this) and the fin of CN201185119Y(transformer radiator).From the heat radiating fin structure that is not limited to these two patents and discloses, because the shape at its (fin) two ends is splayed substantially, therefore welding trouble very.Particularly can only be by means of manual welding owing to lacking suitable automatic welding machine reply.The self-evident shortcoming of manual welding is: electric welder's labour intensity is large, welding efficiency is low and welding quality is difficult to ensure.
even if be also difficult to cook up the bonding machine being met the fin welding requirements of aforementioned shapes under the enlightenment of the technology contents of " a kind of dedicated welding machine for radiators " that provide at " electric heater cooling fin welding machine " recommended such as Chinese patent utility model Granted publication CN201950359U and CN201493618U.For this reason, the applicant has done positive and useful design, finds a way to resolve the problem, and tests in strict secrecy provision Xia the applicant unit, it is practicable that result proves, and technical scheme described below produces under this background.
Summary of the invention
task of the present invention is to provide a kind of and contributes to meet automatic welding requirement and use to embody and alleviate electric welder's weld strength, improve welding efficiency and ensure the edge welding machine for radiating fins of the transformer gilled radiator of welding quality.
task of the present invention completes like this, and a kind of edge welding machine for radiating fins of transformer gilled radiator comprises and forms a gantry type frame that has the chamber of soaring; The conveying frame being formed by first, second parallel backbar, this conveying frame is configured in a side of described gantry type frame, and is insinuated into the described chamber of soaring; Holding structure on one fin, on this fin, holding structure is arranged on the top of described frame, and corresponding to the top of the short transverse in the described chamber of soaring; Holding structure under one fin, the holding structure bottom of short transverse in chamber of soaring described in being arranged under this fin, and corresponding with holding structure on described fin; One for by fin towards the fin conveying mechanism of carrying between the upper and lower holding structure of described fin, this fin conveying mechanism is arranged between first, second described backbar; The first automatic welding mechanism second automatic welding mechanism identical with the first automatic welding mechanism with a structure that one fin of jointly seizing on both sides by the arms for the upper and lower holding structure of the fin to by described welds, this the first automatic welding mechanism is fixed on the one end at the top of described gantry type frame, and the second automatic welding mechanism is fixed on the other end at the top of gantry type frame.
in a specific embodiment of the present invention, described gantry type frame consists of with a transverse arm with transverse arm chamber a pair of longitudinal parallel trailing arm each other, the bottom of a pair of trailing arm is bearing on the terrace of field of employment, one end of transverse arm is connected with the wherein top of a trailing arm in a pair of trailing arm, and the other end of transverse arm is connected with the top of another root trailing arm in a pair of trailing arm, on described fin, holding structure is arranged on a side of the length direction of transverse arm, and corresponding with the described chamber of soaring, first of described conveying frame, the second backbar is corresponding between a pair of trailing arm, under described fin, holding structure is positioned at a pair of first, between the second backbar.
in another specific embodiment of the present invention, on described fin, holding structure comprises oil pump, reversal valve, first, the second oil cylinder, first, the second top sword seat, the first top sword and the second top sword, oil pump is arranged in the transverse arm chamber of described transverse arm, reversal valve is fixed on the outer wall of transverse arm and is connected with oil pump oil circuit by oil inlet and oil return pipeline, first, the second oil cylinder is fixed with transverse arm parallelly, and be connected with described reversal valve hydraulic circuit, wherein, first, the second oil cylinder is the top corresponding to the short transverse in the described chamber of soaring with cantilever position all, the middle part of the length direction of the first top sword seat is connected with the first oil cylinder post of the first oil cylinder, and the two ends of the first top sword seat are respectively fixed with one first guide pillar, a pair of the first guide pillar interts on the first oil cylinder seat of the first oil cylinder, and be slidably matched with the first oil cylinder seat, the middle part of the length direction of the second top sword seat is connected with the second oil cylinder post of the second oil cylinder, and the two ends of the second top sword seat are respectively fixed with one second guide pillar, this interts on the second oil cylinder seat of the second oil cylinder to the second guide pillar, and be slidably matched with the second oil cylinder seat, the first top sword is fixed on a side of the first top sword seat holding structure under described fin, the second top sword is fixed on a side of the second top sword seat holding structure under described fin, wherein, first, the second top sword forms splay position relationship each other, the first described automatic welding mechanism is corresponding with described the first top sword, and the second described automatic welding mechanism is corresponding with the second described top sword.
in another specific embodiment of the present invention, under described fin, holding structure comprises base, the first acting cylinder, lift arm, carriage saddle, first presses down tool rest, second presses down tool rest, first time push type broach and second time push type broach, base is arranged on the terrace of field of employment, on this base, be provided with at least one pair of guide pillar, the first acting cylinder is fixed on base, lift arm is connected with the first acting cylinder post of the first acting cylinder, middle part and the lift arm of carriage saddle are hinged, and this carriage saddle is also slidably matched with described guide pillar, first presses down one end that tool rest is fixed on carriage saddle side of holding structure on described fin, second presses down the other end that tool rest is fixed on tool apron rack side of holding structure on fin, first time push type broach is formed in first and presses down on tool rest, second time push type broach is formed in second and presses down on tool rest, and first, second time push type broach forms splay position relationship each other, wherein, first time push type broach is corresponding with the first described top sword, second time push type broach is corresponding with the second described top sword, on described carriage saddle, also slide and be equipped with a stop block, this stop block is corresponding to first, between second time push type broach.
in another specific embodiment of the present invention, the end of the first acting cylinder post of the first described acting cylinder is pivotally connected an adapter, on this adapter, be hinged with one end of a supporting arm, and the other end of supporting arm and described base are hinged, described lift arm and adapter are hinged, and the first described acting cylinder is cylinder or oil cylinder.
of the present invention, also have in a specific embodiment, described first, press down tool rest head lamp brush guard pivot and be provided with one first carrying roller, and press down tool rest head lamp brush guard pivot described second, be provided with one second carrying roller, the first carrying roller is corresponding with first time push type broach, and the second carrying roller is corresponding with second time push type broach; On described base, be provided with one second acting cylinder, the second acting cylinder post of this second acting cylinder interts slidably on described carriage saddle, and with second to press down the knife back corresponding to a side of described the second carrying roller, on carriage saddle, be also provided with a first signal collector, this first signal collector presses down the knife back corresponding to described first and presses down the side of the knife back to described the second carrying roller to a side of described the first carrying roller or corresponding to described second, and the second described acting cylinder is cylinder or oil cylinder.
more of the present invention and in a specific embodiment, described fin conveying mechanism comprises motor, worm gear case and a pair of transmission device, motor and worm gear case are in transmission connection and together with motor, are arranged on described first by worm gear case, between the second backbar, worm gear case has the first worm-gear case output shaft and the second worm-gear case output shaft, the first worm-gear case output shaft is bearing on the first backbar rotationally, the second worm-gear case output shaft is bearing on the second backbar rotationally, one of them transmission device and the first worm-gear case output shaft in a pair of transmission device are in transmission connection, and another transmission device and the second worm-gear case output shaft are in transmission connection, wherein, described first, the side facing each other of the second backbar is respectively arranged at intervals with one group of guide roller, and be provided with a secondary signal collector on the first backbar of described conveying frame or the inwall of the second backbar one end of holding structure under described fin.
in of the present invention and then a specific embodiment, the described transmission device being in transmission connection with described the first worm-gear case output shaft comprises first, the second drive, driving-belt, one group of drive sprocket and one group of roller, the first drive is fixed on the first worm-gear case output shaft, one group of drive sprocket is with interval state and respectively by sprocket shaft, rotate on the outer wall of the first backbar that is arranged on described conveying frame, between adjacent drive sprocket, by driving chain, be in transmission connection, the quantity of one group of roller equates with drive sprocket, and be fixed on the end, one end that described sprocket shaft is stretched over the inner side of described the first backbar, one end of driving-belt is nested with on the first drive, the other end is nested with on the second drive, coaxial with the corresponding drive sprocket of the first drive with described one group of drive sprocket of the second drive, wherein, one end at the first backbar holding structure under described fin of described conveying frame is provided with one first fin edge holding structure, and carrying one end of described the second backbar holding structure under described fin of frame to be provided with equally one second fin edge holding structure, first, the position of the second fin edge holding structure corresponds to each other.
of the present invention again more and in a specific embodiment, the structure of the second described fin edge holding structure is identical with the structure of the first described fin edge holding structure, the first fin edge holding structure comprises the 3rd acting cylinder, pinch roller seat, pinch roller arm and pinch roller, the 3rd acting cylinder and pinch roller seat are fixed on the first described backbar towards a side of described the second backbar, the 3rd acting cylinder of one end of pinch roller arm and the 3rd acting cylinder is column articulated, the other end and pinch roller seat are pivotally connected, pinch roller is arranged on wheel pressing shaft rotationally, and wheel pressing shaft is fixed on pinch roller arm, and pinch roller matches with one of them roller in described one group of roller.
in again of the present invention and then a specific embodiment, the second described automatic welding mechanism comprises guide rail bracket, screw drive motor, screw rod, longitudinal micro-positioning regulators guideway, horizontal micro-positioning regulators guideway, gun rack, welding gun lift action cylinder, upper and lower micro-positioning regulators guideway and welding gun, guide rail bracket is fixed on described transverse arm, bottom at the length direction of this guide rail bracket is installed with guide rail, on guide rail, slide and be equipped with a sliding shoe, and at the position at the two ends corresponding to guide rail, be respectively provided with one the 3rd signal picker, screw drive motor is fixed on the end, one end of guide rail bracket, be bearing on guide rail bracket bolt rotary, and be connected with screw drive motor-driven, on this screw rod, be equipped with a bolt and nut, this bolt and nut is connected with described sliding shoe, longitudinally micro-positioning regulators guideway is connected with described sliding shoe, laterally micro-positioning regulators guideway is connected with longitudinal micro-positioning regulators guideway, gun rack is connected with horizontal micro-positioning regulators guideway, welding gun lift action cylinder is fixed on acting cylinder seat, acting cylinder seat is connected with upper and lower micro-positioning regulators guideway, and upper and lower micro-positioning regulators guideway and described gun rack are fixed, welding gun is fixed on welding gun lift action cylinder, and corresponding with the second described top sword, described welding gun lift action cylinder is straight line cylinder.
technical scheme provided by the invention is carried fin to be welded by fin conveying mechanism towards the direction of the upper and lower holding structure of fin, and by first, second automatic welding mechanism, welding is implemented in the end of fin under the state of fin being seized on both sides by the arms by the upper and lower holding structure of fin simultaneously, therefore without resembling prior art, adopt manual welding, not only can alleviate welder's working strength, and can improve welding efficiency and ensure welding quality.
Accompanying drawing explanation
fig. 1 is embodiments of the invention structure chart.
fig. 2 is application examples schematic diagram of the present invention.
The specific embodiment
for the auditor that the makes Patent Office especially public can be expressly understood technical spirit of the present invention and beneficial effect more, applicant elaborates the mode with embodiment below, but to the description of embodiment, be not all the restriction to the present invention program, any according to the present invention design, done only for pro forma but not substantial equivalent transformation all should be considered as technical scheme category of the present invention.
please be referring to Fig. 1, provided a gantry type frame 1, more particularly, provided a portal frame, so-called gantry type frame 1 defines according to its shape, there is a pair of longitudinally parallel trailing arm 12 and a transverse arm 13, by a pair of trailing arm 12 and a transverse arm 13, form the chamber 11 of soaring, this door chamber just as daily life finding, chamber 11 of soaring.The bottom of a pair of trailing arm 12 is being used state support to be fixed on the terrace of field of employment, transverse arm 13 also can be described as crossbeam, one end of this transverse arm 13 is that the left end of shown position state and top that one of them trailing arm in a pair of trailing arm 12 is a trailing arm 12 on the left side are fixed, and right-hand member and another trailing arm in a pair of trailing arm 12 that the other end of transverse arm 13 is shown position state are fixed at the top of a trailing arm 12 on the right.
preferably, a pair of trailing arm 12 adopts rectangular tube to make, and that is to say that the shape of cross section of trailing arm 12 is rectangular, same, and transverse arm 13 adopts rectangular tube to make, and the shape of cross section of transverse arm 13 is rectangular, to form a transverse arm chamber 131.More preferred scheme is that the channel-section steel that adopts shape of cross section to be n shape (being U-shaped) is filled the post of transverse arm 13(the present embodiment and is), n shape is that the chamber of U-lag steel is aforesaid transverse arm chamber 131.Again, at the two ends of a side of the length direction of transverse arm 13, each fixes a guide rail bracket holder 132, be used for for first, second automatic welding mechanism 6,7 that also will describe in detail fixing below, one side of the length direction of the transverse arm 13 said here refers to that transverse arm 13 is back to a side of the conveying frame 2 that is about to describe, the i.e. rear side of location status shown in Fig. 1 below.
above mentioned conveying frame 2 under use state the equipment used with preceding working procedure as edge knurling machine and/or bead cutter corresponding, to make preceding working procedure machine rear fin 30, be transitioned in conveying frame 2 of the present invention, carry frame 2 to be formed by first, second parallel backbar 21,22.Carry frame 2 first, second backbar 21,22 length direction and in the side facing each other, each is provided with one group of guide roller 8 with interval state pivot, avris by the length direction of 8 pairs of fin 30 of guide roller is spacing, and fin 30 is advanced towards the direction of gantry type frame 1 under the guiding state by guide roller 8.As shown in Figure 1, at the first backbar 21, towards a side of the second backbar 22, be provided with a secondary signal collector 20, the position of this secondary signal collector 20 on the first backbar 21 in the first backbar 21 towards one end of gantry type frame 1, i.e. one end in holding structure under fin 4.First, second backbar 21,22 is all stretched in the chamber 11 of soaring.Aforesaid secondary signal collector 20 is travel switch, microswitch, position approach switch, tongue tube or hall sensing element, and the present embodiment is selected and used travel switch.
on above mentioned fin, holding structure 3 comprises oil pump 31, reversal valve 32, first, second oil cylinder 33,34, first, second top sword seat 35,36, the first top sword 37 and the second top sword 38, oil pump 31 is arranged in the transverse arm chamber 131 of aforesaid transverse arm 13, reversal valve 32 is fixed on transverse arm 13 on the outer wall of a side of aforesaid conveying frame 2, and by oil inlet and oil return pipeline 321, be connected with oil pump 32 oil circuits, and the oil motor 311 of oil pump 32 is connected with electric control box electrical control by circuit.First, second oil cylinder 33,34 is parallel and all with cantilever position, be fixed on transverse arm 13 towards a side in the chamber 11 of soaring, and is connected with reversal valve 32 hydraulic circuits by the hydraulic oil pipe with dotted line signal in figure.Shown in figure, first, second oil cylinder 33,34 is corresponding to the top of the short transverse in the chamber 11 of soaring, and between a pair of trailing arm 12.The middle part of the length direction of the first top sword seat 35 is connected with the first oil cylinder 331 of the first oil cylinder 33, and the two ends of the first top sword seat 35 are respectively fixed with one first guide pillar 351, a pair of the first guide pillar 351 interts on the first oil cylinder seat 332 of the first oil cylinder 33, and is slidably matched with the first oil cylinder seat 332.The middle part of the length direction of the second top sword seat 36 is connected with the second oil cylinder post 341 of the second oil cylinder 34, and the two ends of the second top sword seat 36 are respectively fixed with one second guide pillar 361, this interts on the second oil cylinder seat 342 of the second oil cylinder 34 to the second guide pillar 361, and is slidably matched with the second oil cylinder seat 342.The first top sword 37 is fixed on a side of the first top sword seat 35 holding structure 4 under fin, be fixed on the first top sword seat 35 towards under a side, the second top sword 38 is fixed on a side of the second top sword seat 36 holding structure 4 under fin, be fixed on the second top sword seat 36 towards under a side.
applicant it should be noted that: if use first, second oil cylinder 33,34 instead cylinder, should be considered as so that equivalence substitutes and the category that still belongs to technology contents provided by the invention.
when oil pump 31 work, for example, while making first, second oil cylinder post 331,341 of first, second oil cylinder 33,34 stretch out outside cylinder body simultaneously, by the first oil cylinder post 331, promote the first top sword seats 35 towards the direction of holding structure 4 under fin to bottom offset, simultaneously by the second oil cylinder post 341, promote the second top sword seats 36 towards the direction of holding structure 4 under fin to bottom offset, vice versa.
aforesaid first, second top sword 37,38 forms the position relationship of "eight" shape each other, to adapt with the splay end of the fin 30 of illustrating in figure, more particularly, adapt with the first edge 302 and second edge 303 of fin 30, more particularly, adapt with the first edge 302 and second edge 303 of fin 30.
ask for an interview Fig. 2 and continue in conjunction with Fig. 1, under aforesaid fin, holding structure 4 comprises base 41, the first acting cylinder 42, lift arm 43, carriage saddle 44, first, second presses down tool rest 45,46 and first, second descends push type broach 47,48, base 41 is preferably arranged on the terrace of field of employment, or base 41 is arranged on the bearing support between aforesaid first, second backbar 21,22, and on this base 41, being provided with a coupled columns 411(guide pillar 411 also can have four).The first acting cylinder 42 is fixed on base 41 by acting cylinder seat 423 and with heeling condition, there is an adapter 422(Fig. 2 to show the end of the first acting cylinder post 421 of this first acting cylinder 42 is pivotally connected), on this adapter 422, be hinged with one end of a supporting arm 4221, and the other end of supporting arm 4221 and aforesaid base 41 are hinged.The lower end of lift arm 43 and adapter 4221 are hinged, upper end is arranged on pivotal block 4311 by lift arm pivot 431 pivots (rotation), pivotal block 4311 is fixed on carriage saddle 44, make therefrom middle part and the lift arm 43 of carriage saddle 44 hinged, and the two ends of carriage saddle 44 are also slidably matched with aforesaid guide pillar 411.First presses down tool rest 45 is screwed the one end in carriage saddle 44 side of the first top sword seat 35 of holding structure 3 on aforesaid fin, and corresponding with the first top sword seat 35, second presses down tool rest 46 is screwed the other end in carriage saddle 44 side of the second top sword seat 36 of holding structure 3 on fin equally, and corresponding with the second top sword seat 36.First time push type broach 47 is directly formed in first and presses down on tool rest 45, and second time push type broach 48 is directly formed in second and presses down on tool rest 46.Wherein: first time push type broach 47 is corresponding with aforesaid the first top sword 37, and second time push type broach 48 is corresponding with aforesaid the second top sword 38, and hence one can see that, first, second lower push type broach 47,48 forms the position relationship of "eight" shape each other.
aforesaid first, press down on tool rest 45 and at the position pivot corresponding to first time push type broach 47 and be provided with one first carrying roller 451, same, second, press down on tool rest 461 and be provided with one second carrying roller 461 corresponding to the position pivot of second time push type broach 48.On aforesaid base 41, be provided with one second acting cylinder 42, the second acting cylinder post 421 of this second acting cylinder 42 interts slidably on carriage saddle 44, and corresponding back to a side of aforesaid the second carrying roller 461 with second time push type broach 48.Certainly, the second position of acting cylinder 42 on base 41 also can be arranged on and press down the position of tool rest 45 corresponding to first, to make the second acting cylinder post 421 corresponding back to a side of the first carrying roller 451 with first time push type broach 47.
on aforesaid carriage saddle 44, be also provided with a limited block 441 and a first signal collector 442, limited block 441 is slidably, and provide reset force by spring 4411, preferably, limited block 441 is configured to arc surface towards a side of illustrated fin 30, so that suitable with the circular arc cavity 301 of the middle position of the end of fin 30.Aforesaid first signal collector 442 presses down between tool rest 45,46 corresponding to first, second in the present embodiment, and, over against the position of aforesaid limited block 441, as shown in Figure 1, first signal collector 442 is fixed on carriage saddle 44 by L shaped bearing.Again, aforesaid first, second acting cylinder 42,412 both can have been selected with cylinder, also can select with oil cylinder, and the present embodiment is selected the former.And aforesaid first signal collector 442 is infrared ray sensor (infrared probe), is connected with electric control box electrical control by circuit.
please still see Fig. 1, the fin conveying mechanism 5 providing preferably but not the structure being definitely limited to is as follows: comprise motor 51, worm gear case 52 and a pair of transmission device 53, motor 51 is in transmission connection with worm gear case 52, and together with motor 51, be arranged on aforesaid first by worm gear case 52, the second backbar 21, between 22, worm gear case 52 has one first worm-gear case output shaft 521 and one second worm-gear case output shaft 522, the first worm-gear case output shaft 521 is bearing on the first backbar 21 rotationally by bearing block, and the second worm-gear case output shaft 522 is bearing on the second backbar 22 rotationally by bearing block equally.One of them in a pair of transmission device 53 is that transmission device 53 and first worm-gear case output shaft 521 in the left side shown in Fig. 1 is in transmission connection, and transmission device 53 and the second worm-gear case output shaft 522 that another in a pair of transmission device 53 is the right side shown in Fig. 1 are in transmission connection.
description is below for take that the first backbar 21 is carrier and the transmission device 53 that is in transmission connection with the first worm-gear case output shaft 521, this transmission device 53 comprises first, the second drive 531, 532, driving-belt 533, one group of drive sprocket 534 and one group of roller 535, the first drive 531 is fixed on the first worm-gear case output shaft 521, one group of drive sprocket 534 is with interval state and by sprocket shaft 5341, be arranged on rotationally on the outer wall of the first backbar 21 separately, be arranged on rotationally the first backbar 21 on the outer wall of a side of the second backbar 22, between each adjacent drive sprocket 534, by driving chain 5342, be in transmission connection, the quantity of one group of roller 535 equates with the quantity of one group of drive sprocket 534, and be fixed on the end, one end of the inner side (towards a side of the second backbar 22) that aforesaid sprocket shaft 5341 is stretched over the first backbar 21, one end of driving-belt 533 is nested with on the first drive 531, the other end is nested with on the second drive 532, the second drive 532 is coaxial with one of them drive sprocket 534 in aforesaid one group of drive sprocket 534, this one of them drive sprocket 534 is corresponding with the first drive 531.Take the structure of that the second backbar 22 is carrier and the transmission device 53 that is in transmission connection with the second worm-gear case output shaft 522 and mounting means as the description to the transmission device 53 being in transmission connection with the first worm-gear case output shaft 521.
one end at aforesaid the first backbar 21 holding structure 4 under fin is provided with one first fin edge holding structure 9, and in one end of the second backbar 22 holding structure 4 under fin, be provided with equally one second fin edge holding structure 10, the position of first, second fin edge holding structure 9,10 corresponds to each other, and both structures are identical.
the the first fin holding structure 9 being arranged on the first backbar 21 comprises the 3rd acting cylinder 91, pressure wheel seat 92, pinch roller arm 93 and pinch roller 94, the 3rd acting cylinder 91 and pinch roller seat 92 are fixed on the first backbar 21 towards a side of the second backbar 22, the 3rd acting cylinder post 911 of one end of pinch roller arm 93 and the 3rd acting cylinder 91 is hinged, the other end and pinch roller seat 92 are pivotally connected, be hinged on pinch roller seat 92, pinch roller 94 is arranged on wheel pressing shaft 941 rotationally, and wheel pressing shaft 941 is fixed on pinch roller arm 93, and pinch roller 94 matches with one of them roller 535 in aforesaid one group of roller 535, this one of them roller 535 is that roller 535 near holding structure 4 places under aforesaid fin.In the present embodiment, the 3rd acting cylinder 9 is selected with cylinder, but is not definitely limited to cylinder, for example, can use oil cylinder.
because the structure of first, second automatic welding mechanism 6,7 is identical, difference is only: the first automatic welding mechanism 6 is corresponding to the position between aforesaid the first top sword 37 and first time push type broach 47, and the second automatic welding mechanism 7 is corresponding to the position between aforesaid the second top sword 38 and second time push type broach 48.
description is below for the second automatic welding mechanism 7, this second automatic welding mechanism 7 comprises guide rail bracket 71, screw drive motor 72, screw rod 73, vertical, horizontal micro-positioning regulators guideway 74, 75, gun rack 76, welding gun lift action cylinder 77, upper and lower micro-positioning regulators guideway 78 and welding gun 79, guide rail bracket 71 is fixing with aforesaid guide rail bracket holder 132 by one group of guide rail bracket hold-down screw 713, bottom at the length direction of this guide rail bracket 71 is fixed with a guide rail 711, and on this guide rail 711 slidably or claim to be equipped with movably a sliding shoe 7111, on guide rail bracket 71 and at the position at the two ends corresponding to guide rail 711, be respectively provided with one the 3rd signal picker 712, the 3rd signal picker 712 is as the description to secondary signal collector 10.Screw drive motor 72 is fixed on the end, one end (illustrated right-hand member end) of guide rail bracket 71, and by circuit and electric control box control connection.Screw rod 73 is bearing on guide rail bracket 71 rotationally, and is in transmission connection with screw drive motor 72, is equipped with a bolt and nut 731 on this screw rod 73, and this bolt and nut 731 is connected with aforesaid sliding shoe 7111.Longitudinally fine motion guideway 74 is connected with aforesaid slide block 7111, laterally micro-positioning regulators guideway 75 is connected with longitudinal micro-positioning regulators guideway 74, welding gun 76 is connected with horizontal micro-positioning regulators guideway 75, welding gun lift action cylinder 77 is fixed on acting cylinder seat 772, this welding gun lift action cylinder 77 is straight line cylinder, by making its lifting with compressed air source unit as the air inlet/outlet 771 that air compressor source of the gas pipeline is connected.Aforesaid acting cylinder seat 772 is connected with upper and lower micro-positioning regulators guideway 78, and upper and lower micro-positioning regulators guideway 78 is fixing with gun rack 76, welding gun 79 is fixing with welding gun lift action cylinder 77 by welding gun seat 791, and between aforesaid the second upper and lower push type broach 38,48, the cable 792 of welding gun 79 is connected with welding machine.By micro-positioning regulators guideway 75 transverse shiftings before and after can making the adjusting of longitudinal adjusting knob 741; By making gun rack 76 move left and right to the adjusting of lateral adjustment knob 751; By making acting cylinder seat 772 move up and down to the adjusting of up-down adjustment knob 781.
applicant describes operation principle of the present invention, fin 30 after being processed by preceding working procedure is transitioned into first of conveying frame 2 of the present invention, the second backbar 21, between 22, and under the work of the motor 51 of fin conveying mechanism 5 through first of worm gear case 52, the second worm-gear case output shaft 521, 522 drive a pair of transmission device 53 simultaneously, by one group of roller 535, drive fin 30 on fin, lower holding structure 3, 4 direction row moves, and in this process by being arranged on first, the second backbar 21, the both sides of the length direction of each the 8 pairs of fin 30 of one group of guide roller on 22 are spacing, avoid fin 30 sideslips.And under the work of fin edge holding structure 9, the 3rd acting cylinder post 911 of the 3rd acting cylinder 91 is stretched out outside cylinder body, promote pinch roller arm 93, make pinch roller 94 coordinate one of them roller 535 in one group of roller 535 that the edge of fin 30 is seized on both sides by the arms, to avoid fin 30 to occur the jumping of quivering in traveling process.When fin 30 touches secondary signal collector 20, and when the pivotal arm of secondary signal collector 20 201 is pressed down, by secondary signal collector 20 by signal feedback to electric control box, by electric control box, send instruction, when fin conveying mechanism 5 temporarily quits work, roller 535 stops operating, and fin 30 stops mobile.When fin 30 touches secondary signal collector 20, the circular arc cavity 301 of fin 30 contacts with aforesaid limited block 441 just, and now first signal collector 442 is visited and fin 30, by signal feedback to electric control box.By electric control box, send instruction and make upper and lower holding structure 3,4 work of fin, by description above, make first, second top sword 37,38 descending, and under the work of the first acting cylinder 42, by lift arm 43 by upwards liftings of carriage saddle 44, make first, second lower push type broach 47,48 to top offset, seize on both sides by the arms the end that with common cooperation of first, second lower push type broach 47,48, row is moved to the fin 30 between first, second top sword 37,38 and first, second lower push type broach 47,48 by first, second top sword 37,38.The circular arc cavity 301 of fin 30 now pastes tactile with limited block 441 just.And then, 6,7 work of first, second automatic welding mechanism, the first edge 302 welding by the welding gun of the first automatic welding mechanism 6 to fin 30 one end, by the second edge 303 welding of 79 pairs of fin 30 of welding gun of the second automatic welding mechanism 7.Second automatic welding mechanism 7 of take is example, 72 work of screw drive motor, drive screw rod 73, by bolt and nut 731, drive sliding shoe 7111 to move along guide rail 711, in moving process, by the herringbone position of one end of 79 pairs of fin 30 of welding gun or claim splayed position to weld,, to the second edge 303 welding, the moving range of welding gun 79 is definite with coordinating of the 3rd signal picker 712 by sliding shoe 7111.
after having welded, first, the second fin edge holding structure 9, 10 and fin on, lower holding structure 3, 4 do and aforementioned contrary action, pinch roller 941 and roller 535 are scolded out, make first simultaneously, the second top sword 37, 38 and first, second time push type broach 47, 48 scold out, fin 30 row go out gantry type frame 1, enter by the transition frame 40 shown in Fig. 2, and then the edge welding machine for radiating fins that moves to the transformer gilled radiator identical with structure of the present invention through these transition frame 40 row welds the herringbone of the other end of fin 30 or title splayed position according to identical operation principle, to the other end of fin 30 first, the second edge 302, 303 welding.

Claims (8)

1. an edge welding machine for radiating fins for transformer gilled radiator, is characterized in that comprising that formation has a gantry type frame (1) in the chamber of soaring (11), the conveying frame (2) being formed by first, second parallel backbar (21,22), this conveying frame (2) is configured in a side of described gantry type frame (1), and is insinuated into the described chamber of soaring (11), holding structure on one fin (3), holding structure on this fin (3) is arranged on the top of described gantry type frame (1), and corresponding to the top of the short transverse in the described chamber of soaring (11), holding structure under one fin (4), the bottom of the short transverse in the chamber (11) of soaring described in holding structure under this fin (4) is arranged on, and corresponding with holding structure (3) on described fin, one for the fin conveying mechanism (5) towards conveying between the upper and lower holding structure of described fin (3,4) by fin, and this fin conveying mechanism (5) is arranged between described first, second backbar (21,22), one for the fin to by described, lower holding structure (2, 3) the second automatic welding mechanism (7) that the first automatic welding mechanism (6) that the fin of jointly seizing on both sides by the arms welds and a structure are identical with the first automatic welding mechanism (6), this the first automatic welding mechanism (6) is fixed on the one end at the top of described gantry type frame (1), and the second automatic welding mechanism (7) is fixed on the other end at the top of gantry type frame (1), described gantry type frame (1) is by a pair of longitudinal parallel trailing arm (12) and have a transverse arm (13) formation in transverse arm chamber (131) each other, the bottom of a pair of trailing arm (12) is bearing on the terrace of field of employment, one end of transverse arm (13) is connected with the wherein top of a trailing arm (12) in a pair of trailing arm (12), and the other end of transverse arm (13) is connected with the top of another root trailing arm (12) in a pair of trailing arm (12), holding structure on described fin (3) is arranged on a side of the length direction of transverse arm (13), and corresponding with the described chamber of soaring (11), first of described conveying frame (2), the second backbar (21, 22) corresponding between a pair of trailing arm (12), holding structure under described fin (4) is positioned at a pair of first, the second backbar (21, 22) between, holding structure on described fin (3) comprises oil pump (31), reversal valve (32), first, the second oil cylinder (33, 34), first, the second top sword seat (35, 36), the first top sword (37) and the second top sword (38), oil pump (31) is arranged in the transverse arm chamber (131) of described transverse arm (13), reversal valve (32) is fixed on the outer wall of transverse arm (13) and by oil inlet and oil return pipeline (321) and is connected with oil pump (32) oil circuit, first, the second oil cylinder (33, 34) parallelly fixing with transverse arm (13), and be connected with described reversal valve (32) hydraulic circuit, wherein, first, the second oil cylinder (33, 34) equal top corresponding to the short transverse in the described chamber of soaring (11) with cantilever position, the middle part of the length direction of the first top sword seat (35) is connected with the first oil cylinder post (331) of the first oil cylinder (33), and the two ends of the first top sword seat (35) are respectively fixed with one first guide pillar (351), a pair of the first guide pillar (351) interts on first oil cylinder seat (332) of the first oil cylinder (33), and be slidably matched with the first oil cylinder seat (332), the middle part of the length direction of the second top sword seat (36) is connected with the second oil cylinder post (341) of the second oil cylinder (34), and the two ends of the second top sword seat (36) are respectively fixed with one second guide pillar (361), this interts on second oil cylinder seat (342) of the second oil cylinder (34) to the second guide pillar (361), and be slidably matched with the second oil cylinder seat (342), the first top sword (37) is fixed on a side of the first top sword seat (35) holding structure (4) under described fin, the second top sword (38) is fixed on a side of the second top sword seat (36) holding structure (4) under described fin, wherein, first, the second top sword (37, 38) form each other splay position relationship, described the first automatic welding mechanism (6) is corresponding with described the first top sword (37), and described the second automatic welding mechanism (7) is corresponding with described the second top sword (38).
2. the edge welding machine for radiating fins of transformer gilled radiator according to claim 1, it is characterized in that under described fin, holding structure (4) comprises base (41), the first acting cylinder (42), lift arm (43), carriage saddle (44), first presses down tool rest (45), second presses down tool rest (46), first time push type broach (47) and second time push type broach (48), base (41) is arranged on the terrace of field of employment, on this base (41), be provided with at least one pair of guide pillar (411), the first acting cylinder (42) is fixed on base (41), lift arm (43) is connected with the first acting cylinder post (421) of the first acting cylinder (42), the middle part of carriage saddle (44) and lift arm (43) are hinged, and this carriage saddle (44) is also slidably matched with described guide pillar (411), first presses down one end that tool rest (45) is fixed on carriage saddle (44) side of holding structure (3) on described fin, second presses down the other end that tool rest (46) is fixed on tool apron rack (44) side of holding structure (3) on fin, first time push type broach (47) is formed in first and presses down on tool rest (45), second time push type broach (48) is formed in second and presses down on tool rest (46), and first, second time push type broach (47, 48) form each other splay position relationship, wherein, first time push type broach (47) is corresponding with described the first top sword (37), second time push type broach (48) is corresponding with described the second top sword (38), on described carriage saddle (44), also slide and be equipped with a stop block (441), this stop block (441) is corresponding to first, second time push type broach (47, 48) between.
3. the edge welding machine for radiating fins of transformer gilled radiator according to claim 2, it is characterized in that the end of the first acting cylinder post (421) of described the first acting cylinder (42) is pivotally connected has an adapter (422), on this adapter (422), be hinged with one end of a supporting arm (4221), and the other end of supporting arm (4221) and described base (41) are hinged, described lift arm (43) is hinged with adapter (422), and described the first acting cylinder (42) is cylinder or oil cylinder.
4. the edge welding machine for radiating fins of transformer gilled radiator according to claim 2, it is characterized in that described first, pressing down tool rest (45) head lamp brush guard pivot is provided with one first carrying roller (451), and press down tool rest (46) head lamp brush guard pivot described second, be provided with one second carrying roller (461), the first carrying roller (451) is corresponding with first time push type broach (47), and the second carrying roller (461) is corresponding with second time push type broach (48), on described base (41), be provided with one second acting cylinder (412), the second acting cylinder post (4121) of this second acting cylinder (412) interts slidably on described carriage saddle (44), and corresponding back to a side of described the second carrying roller (461) with second time push type broach (48), on carriage saddle (44), be also provided with a first signal collector (442), this first signal collector (442) corresponding to described first time push type broach (47) back to a side of described the first carrying roller (451) or corresponding to described second time push type broach (48) side back to described the second carrying roller (461), described the second acting cylinder (412) is cylinder or oil cylinder.
5. the edge welding machine for radiating fins of transformer gilled radiator according to claim 1, it is characterized in that described fin conveying mechanism (5) comprises motor (51), worm gear case (52) and a pair of transmission device (53), motor (51) and worm gear case (52) are in transmission connection and together with motor (51), are arranged on described first by worm gear case (52), the second backbar (21, 22) between, worm gear case (52) has the first worm-gear case output shaft (521) and the second worm-gear case output shaft (522), the first worm-gear case output shaft (521) is bearing on the first backbar (21) rotationally, the second worm-gear case output shaft (522) is bearing on the second backbar (22) rotationally, one of them transmission device (53) in a pair of transmission device (53) is in transmission connection with the first worm-gear case output shaft (521), and another transmission device (53) is in transmission connection with the second worm-gear case output shaft (522), wherein, described first, the second backbar (21, 22) the side facing each other is respectively arranged at intervals with one group of guide roller (8), and be provided with a secondary signal collector (20) on first backbar (21) of described conveying frame (2) or the inwall of the second backbar (22) one end of holding structure (4) under described fin.
6. the edge welding machine for radiating fins of transformer gilled radiator according to claim 5, it is characterized in that the described transmission device (53) being in transmission connection with described the first worm-gear case output shaft (521) comprises first, the second drive (531, 532), driving-belt (533), one group of drive sprocket (534) and one group of roller (535), the first drive (531) is fixed on the first worm-gear case output shaft (521), on the outer wall of first backbar (21) of the conveying frame (2) of one group of drive sprocket (534) with interval state and described in being respectively arranged on by sprocket shaft (5341) rotation, between adjacent drive sprocket (534), by driving chain (5342), be in transmission connection, the quantity of one group of roller (535) equates with drive sprocket (534), and be fixed on the end, one end that described sprocket shaft (5341) is stretched over the inner side of described the first backbar (21), one end of driving-belt (533) is nested with on the first drive (531), the other end is nested with on the second drive (532), coaxial with the corresponding drive sprocket (534) of the first drive (531) with described one group of drive sprocket (534) of the second drive (532), wherein, one end at the first backbar (21) holding structure (4) under described fin of described conveying frame (2) is provided with one first fin edge holding structure (9), and carrying one end of described the second backbar (22) holding structure (4) under described fin of frame (2) to be provided with equally one second fin edge holding structure (10), first, the second fin edge holding structure (9, 10) position corresponds to each other.
7. the edge welding machine for radiating fins of transformer gilled radiator according to claim 6, the structure that it is characterized in that the second described fin edge holding structure (10) is identical with the structure of the first described fin edge holding structure (9), the first fin edge holding structure (9) comprises the 3rd acting cylinder (91), pinch roller seat (92), pinch roller arm (93) and pinch roller (94), the 3rd acting cylinder (91) and pinch roller seat (92) are fixed on described the first backbar (21) towards a side of described the second backbar (22), the 3rd acting cylinder post (911) of one end of pinch roller arm (93) and the 3rd acting cylinder (91) is hinged, the other end and pinch roller seat (92) are pivotally connected, pinch roller (94) is arranged on wheel pressing shaft (941) rotationally, and wheel pressing shaft (941) is fixed on pinch roller arm (93), and pinch roller (94) matches with one of them roller (535) in described one group of roller (535).
8. the edge welding machine for radiating fins of transformer gilled radiator according to claim 1, it is characterized in that described the second automatic welding mechanism (7) comprises guide rail bracket (71), screw drive motor (72), screw rod (73), longitudinal micro-positioning regulators guideway (74), horizontal micro-positioning regulators guideway (75), gun rack (76), welding gun lift action cylinder (77), upper and lower micro-positioning regulators guideway (78) and welding gun (79), guide rail bracket (71) is fixed on described transverse arm (13), bottom at the length direction of this guide rail bracket (71) is installed with guide rail (711), upper slip of guide rail (711), be equipped with a sliding shoe (7111), and at the position at the two ends corresponding to guide rail (711), be respectively provided with one the 3rd signal picker (712), screw drive motor (72) is fixed on the end, one end of guide rail bracket (71), screw rod (73) is bearing on guide rail bracket (71) rotationally, and be in transmission connection with screw drive motor (72), on this screw rod (73), be equipped with a bolt and nut (731), this bolt and nut (731) is connected with described sliding shoe (7111), longitudinally micro-positioning regulators guideway (74) is connected with described sliding shoe (7111), laterally micro-positioning regulators guideway (75) is connected with longitudinal micro-positioning regulators guideway (74), gun rack (76) is connected with horizontal micro-positioning regulators guideway (75), welding gun lift action cylinder (77) is fixed on acting cylinder seat (772), acting cylinder seat (772) is connected with upper and lower micro-positioning regulators guideway (78), and upper and lower micro-positioning regulators guideway (78) is fixing with described gun rack (76), welding gun (79) is fixed on welding gun lift action cylinder (77), and corresponding with described the second top sword (38), described welding gun lift action cylinder (77) is straight line cylinder.
CN201210035370.XA 2012-02-17 2012-02-17 Radiating fin edge welding machine for transformer finned radiator Expired - Fee Related CN102528351B (en)

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