CN102528156B - Rotary sawing machine with double saw blades - Google Patents

Rotary sawing machine with double saw blades Download PDF

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Publication number
CN102528156B
CN102528156B CN201010581721.8A CN201010581721A CN102528156B CN 102528156 B CN102528156 B CN 102528156B CN 201010581721 A CN201010581721 A CN 201010581721A CN 102528156 B CN102528156 B CN 102528156B
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shaft
transmission
fixed
sawing
rotary
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CN102528156A (en
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陈白宁
杨旗
张玉璞
王瑛
韩辉
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Shenyang Ligong University
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Shenyang Ligong University
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Abstract

一种双锯片旋转式锯切机，包括二个锯片、机座、回转大盘、锯片传动机构、锯切机导向机构，回转大盘传动机构。所述的机座固定在地面上，锯片传动机构包括：交流电机、主传动轴、锯切机构齿轮箱及传动齿轮箱。交流电机固定在机座下方，交流电机的主轴通过联轴器与主传动轴相连接，主传动轴上端设置在传动齿轮箱内，传动齿轮箱固定在回转大盘上，传动齿轮箱的输出轴连接万向节联轴器的一端，万向节联轴器的另一端与伸缩轴相连，伸缩轴通过另一个万向节联轴器与锯切机构齿轮箱相连接，锯片固定在锯切机构齿轮箱的锯轴上。本发明的有益效果是：通过回转大盘带动双片交替进行切割，没有往复运动过程，减小了积累误差，可以提高切割效率和精度。

A rotary sawing machine with double saw blades comprises two saw blades, a machine base, a rotary pan, a transmission mechanism for the saw blades, a guiding mechanism for the sawing machine, and a transmission mechanism for the rotary pan. The machine base is fixed on the ground, and the saw blade transmission mechanism includes: an AC motor, a main transmission shaft, a sawing mechanism gear box and a transmission gear box. The AC motor is fixed under the frame, the main shaft of the AC motor is connected with the main transmission shaft through a coupling, the upper end of the main transmission shaft is set in the transmission gearbox, the transmission gearbox is fixed on the rotary large plate, and the output shaft of the transmission gearbox is connected to One end of the universal joint coupling, the other end of the universal joint coupling is connected with the telescopic shaft, the telescopic shaft is connected with the gear box of the sawing mechanism through another universal joint coupling, and the saw blade is fixed on the sawing mechanism on the saw shaft of the gearbox. The beneficial effect of the invention is that the two pieces are alternately cut by the rotating large plate without reciprocating motion process, the accumulation error is reduced, and the cutting efficiency and precision can be improved.

Description

一种双锯片旋转式锯切机A double saw blade rotary sawing machine

技术领域technical field

本发明为一种主要装设在连续管材、型材成型机组后面，将正在运行的管材、型材切成定尺长度的锯切机。The invention is a sawing machine which is mainly installed behind the continuous pipe and profile forming unit and cuts the running pipe and profile into fixed lengths.

背景技术Background technique

我国目前使用的自动定长切割设备多为锯车往复式飞锯机，由于锯车需要做前进后退的往复运动，因此相对来说效率较低。Most of the automatic fixed-length cutting equipment currently used in my country is the reciprocating flying saw machine of the saw car. Since the saw car needs to move forward and backward, the efficiency is relatively low.

发明内容Contents of the invention

为了改善往复式飞锯机的切割效率，本发明提供一种双锯片旋转式锯切机，该机采用了由回转圆盘带动的双锯切机构结构运动，交替进行定长切割方式。由于不需要后退复位过程因此切割效率大幅提高。In order to improve the cutting efficiency of the reciprocating flying saw machine, the present invention provides a rotary sawing machine with double saw blades, which adopts the structural movement of the double sawing mechanism driven by the rotating disk, and alternately performs fixed-length cutting. Since there is no need for a back and reset process, the cutting efficiency is greatly improved.

采用的技术方案是：The technical solutions adopted are:

一种双锯片旋转式锯切机，包括二个锯片、机座、回转大盘、锯片传动机构、锯切机导向机构，回转大盘传动机构。所述的机座固定在地面上，锯片传动机构包括：交流电机、主传动轴、锯切机构齿轮箱及传动齿轮箱。交流电机固定在机座下方，交流电机的主轴通过联轴器与主传动轴相连接，主传动轴上端设置在传动齿轮箱1内，传动齿轮箱固定在回转大盘上，传动齿轮箱的输出轴连接万向节联轴器的一端，万向节联轴器的另一端与伸缩轴相连，伸缩轴通过一个万向节联轴器与锯切机构齿轮箱相连接，锯片固定在锯切机构齿轮箱的锯轴上；所述的回转大盘传动机构包括伺服电机、蜗轮轴、蜗杆轴，所述的伺服电机通过皮带轮与蜗杆轴相连接，蜗杆轴与蜗轮轴通过蜗轮蜗杆连接，回转大盘固定在蜗杆轴顶端。锯切机导向机构包括转轴、导向杆，所述的锯切机构齿轮箱通过转轴铰接在回转大盘上，转轴与导向杆组一端固定连接，导向杆组另一端与固定在主箱体顶端的曲线导轨相配合。蜗杆轴通过轴承连接位于固定在机座上部的主箱体内，蜗轮轴内部通过轴承与主传动轴相连接。A rotary sawing machine with double saw blades comprises two saw blades, a machine base, a rotary pan, a transmission mechanism for the saw blades, a guiding mechanism for the sawing machine, and a transmission mechanism for the rotary pan. The machine base is fixed on the ground, and the saw blade transmission mechanism includes: an AC motor, a main transmission shaft, a sawing mechanism gear box and a transmission gear box. The AC motor is fixed under the frame, the main shaft of the AC motor is connected with the main transmission shaft through a coupling, the upper end of the main transmission shaft is set in the transmission gearbox 1, the transmission gearbox is fixed on the rotary large plate, and the output shaft of the transmission gearbox Connect one end of the universal joint coupling, the other end of the universal joint coupling is connected with the telescopic shaft, the telescopic shaft is connected with the gear box of the sawing mechanism through a universal joint coupling, and the saw blade is fixed on the sawing mechanism On the saw shaft of the gear box; the rotary large disk drive mechanism includes a servo motor, a worm gear shaft, and a worm shaft, the servo motor is connected to the worm shaft through a pulley, the worm shaft and the worm shaft are connected through a worm gear, and the rotary large disk is fixed at the top of the worm shaft. The guiding mechanism of the sawing machine includes a rotating shaft and a guide rod. The gear box of the sawing mechanism is hinged on the rotary large plate through the rotating shaft. Compatible with rails. The worm shaft is connected through a bearing and is located in the main casing fixed on the top of the machine base, and the inside of the worm gear shaft is connected with the main transmission shaft through a bearing.

本发明的有益效果是：通过回转大盘带动双片交替进行切割，没有往复运动过程，减小了积累误差，可以提高切割效率和精度。The beneficial effect of the invention is that the two pieces are alternately cut by the rotating large plate without reciprocating motion process, the accumulation error is reduced, and the cutting efficiency and precision can be improved.

附图说明Description of drawings

图1是本发明的主视图。Fig. 1 is a front view of the present invention.

图2是本发明的俯视图。Figure 2 is a top view of the present invention.

具体实施方式Detailed ways

一种双锯片旋转式锯切机，包括锯片2、机座10、回转大盘5、锯片传动机构、锯切机导向机构，回转大盘传动机构。机座10固定在地面上，锯片传动机构包括：交流电机18、主传动轴9、锯切机构齿轮箱3及传动齿轮箱1。交流电机18固定在机座10下方，交流电机10的主轴通过联轴器17与主传动轴9相连接，主传动轴9上端设置在传动齿轮箱1内，传动齿轮箱1固定在回转大盘5上，传动齿轮箱1的输出轴连接万向节联轴器11的一端，该万向节联轴器11的另一端与一伸缩轴12相连，伸缩轴12通过另一个万向节联轴器11与锯切机构齿轮箱3相连接，锯片2固定在锯切机构齿轮箱3的锯轴上；回转大盘传动机构包括伺服电机13、蜗轮轴8、蜗杆轴14，伺服电机13通过皮带轮15与蜗杆轴14相连接，蜗杆轴14与蜗轮轴通过蜗轮蜗杆连接，回转大盘5固定在蜗杆轴14的顶端。锯切机导向机构包括转轴6、导向杆，所述的锯切机构齿轮箱通过转轴铰接在回转大盘上，转轴6与导向杆组7一端焊接在一起，导向杆组7的另一端与固定在主箱体16顶端的曲线导轨4相配合。蜗杆轴14通过轴承连接位于固定在机座10上部的主箱体内16，蜗轮轴8内部通过轴承与主传动轴9相连接。A rotary sawing machine with double saw blades comprises a saw blade 2, a machine base 10, a rotary pan 5, a saw blade transmission mechanism, a sawing machine guide mechanism, and a rotary pan transmission mechanism. The machine base 10 is fixed on the ground, and the saw blade transmission mechanism includes: an AC motor 18, a main drive shaft 9, a sawing mechanism gear box 3 and a transmission gear box 1. The AC motor 18 is fixed below the machine base 10, the main shaft of the AC motor 10 is connected with the main transmission shaft 9 through the coupling 17, the upper end of the main transmission shaft 9 is arranged in the transmission gearbox 1, and the transmission gearbox 1 is fixed on the rotary market 5 Above, the output shaft of the transmission gearbox 1 is connected to one end of the universal joint coupling 11, and the other end of the universal joint coupling 11 is connected to a telescopic shaft 12, and the telescopic shaft 12 passes through another universal joint coupling 11 is connected with the gear box 3 of the sawing mechanism, and the saw blade 2 is fixed on the saw shaft of the gear box 3 of the sawing mechanism; It is connected with the worm shaft 14, and the worm shaft 14 is connected with the worm shaft through a worm gear, and the rotary large plate 5 is fixed on the top of the worm shaft 14. The guiding mechanism of the sawing machine includes a rotating shaft 6 and a guide rod. The gear box of the sawing mechanism is hinged on the rotary large plate through the rotating shaft. The rotating shaft 6 and one end of the guide rod group 7 are welded together. The curved guide rail 4 on the top of the main casing 16 matches. The worm shaft 14 is connected to the main box body 16 fixed on the top of the machine base 10 through a bearing, and the inside of the worm gear shaft 8 is connected with the main transmission shaft 9 through a bearing.

Claims (1)

1.一种双锯片旋转式锯切机，包括二个锯片（2）、机座（10）、回转大盘（5）、锯片传动机构、锯切机导向机构，回转大盘传动机构，其特征在于所述的机座（10）固定在地面上，锯片传动机构包括：交流电机（18）、主传动轴（9）、锯切机构齿轮箱（3）及传动齿轮箱（1）；交流电机固定在机座下方，交流电机的主轴通过联轴器（17）与主传动轴相连接，主传动轴上端设置在传动齿轮箱（1）内，传动齿轮箱（1）固定在回转大盘（5）上，传动齿轮箱1的输出轴连接万向节联轴器（11）的一端，该万向节联轴器（11）的另一端与伸缩轴（12）相连，伸缩轴（12）通过另一个万向节联轴器与锯切机构齿轮箱相连接，锯片固定在锯切机构齿轮箱的锯轴上；所述的回转大盘传动机构包括伺服电机（13）、蜗轮轴（8）、蜗杆轴（14），所述的伺服电机通过皮带轮（15）与蜗杆轴（14）相连接，蜗杆轴（14）与蜗轮轴通过蜗轮蜗杆连接，回转大盘（5）固定在蜗杆轴（14）顶端；锯切机导向机构包括转轴（6）、导向杆，所述的锯切机构齿轮箱通过转轴铰接在回转大盘（5）上，转轴（6）与导向杆组（7）一端焊接在一起，导向杆组另一端与固定在主箱体顶端的曲线导轨（4）相配合，蜗杆轴通过轴承连接位于固定在机座上部的主箱体（16）内，蜗轮轴内部通过轴承与主传动轴相连接。  1. A double-saw blade rotary sawing machine, comprising two saw blades (2), a machine base (10), a rotating large plate (5), a saw blade transmission mechanism, a sawing machine guiding mechanism, and a rotary large plate transmission mechanism, It is characterized in that the machine base (10) is fixed on the ground, and the saw blade transmission mechanism includes: AC motor (18), main transmission shaft (9), sawing mechanism gear box (3) and transmission gear box (1) ; The AC motor is fixed under the base, the main shaft of the AC motor is connected with the main transmission shaft through a coupling (17), the upper end of the main transmission shaft is arranged in the transmission gearbox (1), and the transmission gearbox (1) is fixed on the rotary On the large plate (5), the output shaft of the transmission gearbox 1 is connected to one end of the universal joint coupling (11), and the other end of the universal joint coupling (11) is connected to the telescopic shaft (12), and the telescopic shaft ( 12) It is connected with the gear box of the sawing mechanism through another universal joint coupling, and the saw blade is fixed on the saw shaft of the gear box of the sawing mechanism; (8), the worm shaft (14), the servo motor is connected with the worm shaft (14) through the pulley (15), the worm shaft (14) is connected with the worm shaft through the worm gear, and the rotating large plate (5) is fixed on the worm shaft The top of the shaft (14); the guiding mechanism of the sawing machine includes a rotating shaft (6) and a guide rod. One end is welded together, and the other end of the guide rod group is matched with the curved guide rail (4) fixed on the top of the main box body. Bearings are connected to the main drive shaft. the
CN201010581721.8A 2010-12-10 2010-12-10 Rotary sawing machine with double saw blades Expired - Fee Related CN102528156B (en)

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CN105345141B (en) * 2013-11-18 2017-12-12 江苏锡沂高新区科技发展有限公司 A kind of manufacture method of inner net of antitheft guardrail double surface grooving equipment
CN104475863B (en) * 2014-12-15 2016-08-17 重庆东京散热器有限公司 A kind of radiator centre backplate shearing device
CN111360332A (en) * 2020-04-02 2020-07-03 合肥百恒设备模具有限公司 Portable plate shearing device
CN116118017A (en) * 2023-01-04 2023-05-16 浙江午马减速机有限公司 Steering device for stone cutting
CN117620302A (en) * 2023-11-27 2024-03-01 招商局检测车辆技术研究院有限公司 A saw-type battery pack breaking device

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US6158318A (en) * 1996-09-23 2000-12-12 Niemelae; Ahti Sawing machine
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