Summary of the invention
To the problem of depositing at present; The present invention provides the stepped-flotation separation method of the low grade shepardite of a kind of high silicon high calcium; Purpose is through low grade shepardite being carried out reverse flotation and direct flotation, obtaining to be applicable to the high grade shepardite of producing inorganic combustion inhibitor and high-grade magnesium goods.
The composition of the low grade shepardite of high silicon high calcium of the present invention contains MgO50 ~ 60%, SiO by weight percentage
23 ~ 13%, CaO2 ~ 10%, surplus is an impurity.
Technical scheme of the present invention is carried out according to following steps:
(1) ball milling: the low grade shepardite ball milling of high silicon high calcium to the part of fineness≤0.074mm is accounted for 70 ~ 95% of whole material gross weights, add the raw ore slurry that water is processed weight concentration 20 ~ 40% then;
(2) reverse flotation: raw ore slurry is put into floatation equipment, under the condition of low whipping speed (1600 ~ 1800) rpm, add inhibitor waterglass earlier and stir 3 ~ 4min; The addition of waterglass is 800 ~ 1500g/t raw ore slurry; Add the collecting agent lauryl amine then and stir 3 ~ 4min, the addition of lauryl amine is 100 ~ 200g/t raw ore slurry, adds the foaming agent terpenic oil again and stirs 60 ~ 90s; The addition of terpenic oil is 10 ~ 20g/t raw ore slurry; Carry out 4 ~ 5min reverse flotation then and roughly select, sub-elect the mine tailing of calcic, obtain rough concentrate;
It is selected that the rough concentrate that obtains is carried out 0 ~ 2 reverse flotation; Before reverse flotation is selected, add the collecting agent lauryl amine, the lauryl amine addition is 25 ~ 50g/t rough concentrate, stirs 3 ~ 4min under low whipping speed (1600 ~ 1800) the rpm condition; Selected 2 ~ the 3min of reverse flotation obtains the decalcification ore deposit then;
(3) direct flotation: in the decalcification ore deposit, adding water, to process weight concentration be 20 ~ 30% decalcification ore pulp, adds Na again
2CO
3Regulating the decalcification slurry pH is 10 ~ 11, under low whipping speed 1600 ~ 1800rpm condition, adds the inhibitor calgon and stirs 3 ~ 4min; The calgon addition is 100 ~ 300g/t decalcification ore pulp; Add the collecting agent enuatrol again and stir 3 ~ 4min, the addition of enuatrol is 1000 ~ 2000g/t decalcification ore pulp, carries out 3 ~ 4min direct flotation then and roughly selects; Sub-elect siliceous mine tailing, obtain the decalcification concentrate;
Aligning decalcification concentrate that roughing flotation obtains, to carry out 0 ~ 2 direct flotation selected, and wherein the selected time of direct flotation is 3 ~ 4min for the first time, and the selected time of direct flotation is 2 ~ 3min for the second time, obtains the shepardite concentrate.
When rough concentrate being carried out 1 reverse flotation when selected, the mine tailing of a selected acquisition of reverse flotation turns back to add to be had in the raw ore slurry of inhibitor calgon, collecting agent lauryl amine and foaming agent terpenic oil, carries out reverse flotation jointly and roughly selects in the said method; When rough concentrate being carried out 2 reverse flotations when selected; The mine tailing of the selected acquisition of reverse flotation turns back to add for the first time has in the raw ore slurry of inhibitor calgon, collecting agent lauryl amine and foaming agent terpenic oil; Carrying out reverse flotation jointly roughly selects; The mine tailing of the selected acquisition of reverse flotation for the second time turns back to add has the reverse flotation of collecting agent lauryl amine to roughly select in the rough concentrate, and it is selected to carry out first time reverse flotation jointly.
When the decalcification concentrate being carried out 1 direct flotation when selected, the mine tailing of a selected acquisition of direct flotation turns back to add to be had in the decalcification ore pulp of inhibitor calgon and collecting agent enuatrol, carries out direct flotation jointly and roughly selects in the said method; When the decalcification concentrate being carried out 2 direct flotations when selected; The mine tailing of the selected acquisition of direct flotation turns back to add for the first time has in the desiliconization ore pulp of inhibitor calgon and collecting agent enuatrol; Carrying out direct flotation jointly roughly selects; The mine tailing of the selected acquisition of direct flotation for the second time turns back to direct flotation and roughly selects in the decalcification concentrate of acquisition, and it is selected to carry out first time direct flotation jointly.
Adopt said method, the composition of the shepardite concentrate of acquisition contains MgO64 ~ 68%, SiO by weight percentage
2≤2%, CaO≤1%, surplus is an impurity.
The MgO rate of recovery in the shepardite concentrate that obtains in the said method is 60 ~ 80% by weight percentage.
Compared with prior art, characteristics of the present invention and beneficial effect are:
The stepped-flotation separation method of the low grade shepardite of high silicon high calcium of the present invention, first step reverse flotation sub-elects most of calcic gangue, has improved the flotation environment, and the second step direct flotation sub-elects shepardite, removes siliceous gangue; This process flow operation is steady, finally can obtain the MgO grade and be at least 64%, the shepardite concentrate of the rate of recovery 60 ~ 80%;
Rough concentrate and decalcification concentrate carried out respectively reverse flotation is selected to depend on feedstock property and final products requirement with the selected number of times of direct flotation;
Method of the present invention compared with prior art, the handled grade of ore is low, the SiO in the raw ore
2, CaO content high, the shepardite concentrate of acquisition can reach MgO>=64.00%, SiO
2≤2%, CaO≤1%.
The specific embodiment
Collecting agent lauryl amine that adopts in the embodiment of the invention and enuatrol, inhibitor calgon and waterglass, foaming agent terpenic oil and pH value conditioning agent Na
2CO
3Be technical grade product.
The reverse flotation equipment that adopts in the embodiment of the invention is XFD-63 type single-channel type flotation device, and the direct flotation equipment of employing is the miniature closed circuit continuous flotator of XFLB type.
The low grade shepardite of the high silicon high calcium of selecting for use in the embodiment of the invention is area, Dandong mineral products, and main gangue mineral is serpentine, dolomite and other silicate mineral; The shepardite disseminated grain size is thicker, is inhomogeneous embedding cloth, and valuable mineral and gangue all are prone to monomer dissociation, and its main component contains MgO50 ~ 60% by weight percentage, contains SiO
23 ~ 13%, contain CaO 2 ~ 10%, surplus is an impurity.
Embodiment 1
The low grade shepardite raw material main component of high silicon high calcium contains MgO53.08%, SiO by weight percentage
212.29%, CaO 4.75%, Al
2O
30.07%, surplus is an impurity;
The low grade shepardite ball milling of high silicon high calcium to the part of fineness≤0.074mm is accounted for 70% of whole material gross weights, add the raw ore slurry that water is processed weight concentration 20% then;
Raw ore slurry is put into floatation equipment, under the low whipping speed 1600rpm condition, add inhibitor waterglass earlier and stir 3min; The waterglass addition is 800g/t, adds the collecting agent lauryl amine again and stirs 3min, and the addition of lauryl amine is the 100g/t raw ore slurry; Add the foaming agent terpenic oil again and stir 60s, the addition of terpenic oil is the 10g/t raw ore slurry, carries out the 4min reverse flotation then and roughly selects; Sub-elect the mine tailing of calcic, obtain rough concentrate;
It is selected that the rough concentrate that reverse flotation is roughly selected acquisition carries out 2 reverse flotations, obtains the decalcification ore deposit, and reverse flotation adds the collecting agent lauryl amine before selected for the first time; Stir 3min under the low whipping speed 1600rpm condition; The selected 2min of reverse flotation then, reverse flotation adds the collecting agent lauryl amine before selected for the second time, stirs 3min under the low whipping speed 1600rpm condition; The selected 2min of reverse flotation then, the lauryl amine addition was the 25g/t rough concentrate when wherein each reverse flotation was selected;
In the decalcification ore deposit, adding water, to process weight concentration be 20% decalcification ore pulp, adds Na then
2CO
3Regulating the decalcification slurry pH is 10; Under the low whipping speed 1600rpm condition, add the inhibitor calgon earlier and stir 3min, the calgon addition is a 100g/t decalcification ore pulp; Add the collecting agent enuatrol again and stir 3min; The addition of enuatrol is a 1000g/t decalcification ore pulp, carries out the 3min direct flotation then and roughly selects, and sub-elects siliceous mine tailing and decalcification concentrate;
It is selected that the decalcification concentrate that direct flotation is roughly selected acquisition carries out 2 direct flotations, and wherein the selected time of direct flotation is 3min for the first time, and the selected time of direct flotation is 2min for the second time, obtains the shepardite concentrate, and its composition is by weight percentage for containing MgO67.90%, SiO
20.60%, CaO0.26%, surplus is an impurity;
The mine tailing of the selected acquisition of reverse flotation turns back to add for the first time has in the raw ore slurry of inhibitor waterglass, collecting agent lauryl amine and foaming agent terpenic oil; Carrying out reverse flotation jointly roughly selects; The mine tailing of the selected acquisition of reverse flotation for the second time turns back to add has the reverse flotation of collecting agent lauryl amine to roughly select in the rough concentrate of acquisition, and it is selected to carry out first time reverse flotation jointly;
The mine tailing of the selected acquisition of direct flotation has in the decalcification ore pulp of inhibitor calgon and collecting agent enuatrol with adding for the first time; Carrying out direct flotation jointly roughly selects; The mine tailing of the selected acquisition of direct flotation for the second time turns back to direct flotation and roughly selects in the decalcification concentrate of acquisition, and it is selected to carry out first time direct flotation jointly;
MgO in the shepardite concentrate that obtains accounts for 66.08% of MgO gross weight in the raw material.
Embodiment 2
The low grade shepardite raw material main component of high silicon high calcium contains MgO58.08%, SiO by weight percentage
25.29%, CaO4.75%, Al
2O
30.07%, surplus is an impurity;
The low grade shepardite ball milling of high silicon high calcium to the part of fineness≤0.074mm is accounted for 80% of whole material gross weights, add the raw ore slurry that water is processed weight concentration 30% then;
Raw ore slurry is put into floatation equipment, under the low whipping speed 1700rpm condition, add inhibitor waterglass earlier and stir 4min; The addition of waterglass is the 900g/t raw ore slurry, adds the collecting agent lauryl amine then and stirs 4min, and the addition of lauryl amine is the 150g/t raw ore slurry; Add terpenic oil again and stir 80s, the addition of terpenic oil is the 15g/t raw ore slurry, carries out the 5min reverse flotation then and roughly selects; Sub-elect the mine tailing of calcic, obtain rough concentrate;
It is selected that the rough concentrate that reverse flotation is roughly selected acquisition carries out 1 reverse flotation; Obtain the decalcification ore deposit, add the collecting agent lauryl amine before reverse flotation is selected, stir 4min under the low whipping speed 1700rpm condition; The selected 3min of reverse flotation then, the lauryl amine addition was the 30g/t rough concentrate when wherein reverse flotation was selected;
In the decalcification ore deposit, adding water, to process weight concentration be 25% decalcification ore pulp, adds Na then
2CO
3Regulating the decalcification slurry pH is 10.8, under the low whipping speed 1700rpm condition, adds the inhibitor calgon earlier and stirs 4min; The calgon addition is a 200g/t decalcification ore pulp; Add the collecting agent enuatrol again and stir 4min, the addition of enuatrol is a 1500g/t decalcification ore pulp, carries out the 4min direct flotation then and roughly selects; Sub-elect siliceous mine tailing, obtain the decalcification concentrate;
Aligning decalcification concentrate that roughing flotation obtains, to carry out 1 direct flotation selected, and the selected time of direct flotation is 4min, obtains the shepardite concentrate, and its composition is by containing MgO67.56%, SiO by weight percentage
20.69%, CaO0.22%, surplus is an impurity;
The mine tailing of the selected acquisition of reverse flotation turns back to add to be had in the raw ore slurry of inhibitor waterglass, collecting agent lauryl amine and foaming agent terpenic oil, carries out reverse flotation jointly and roughly selects;
The mine tailing of the selected acquisition of direct flotation turns back to add to be had in the decalcification ore pulp of inhibitor calgon and collecting agent enuatrol, carries out direct flotation jointly and roughly selects;
MgO in the shepardite concentrate that obtains accounts for 76.27% of MgO gross weight in the raw material.
Embodiment 3
The low grade shepardite raw material main component of high silicon high calcium contains MgO59.08%, SiO by weight percentage
23.29%, CaO3.75%, Al
2O
30.07%, surplus is an impurity;
The low grade shepardite ball milling of high silicon high calcium to the part of fineness≤0.074mm is accounted for 95% of whole material gross weights, add the raw ore slurry that water is processed weight concentration 40% then;
Raw ore slurry is put into floatation equipment, under the low whipping speed 1800rpm condition, add inhibitor waterglass earlier and stir 3min; The waterglass addition is the 1500g/t raw ore slurry, adds the collecting agent lauryl amine then and stirs 3min, and the addition of lauryl amine is the 200g/t raw ore slurry; Add terpenic oil again and stir 90s, the addition of terpenic oil is the 20g/t raw ore slurry, carries out the 4min reverse flotation then and roughly selects; Sub-elect the mine tailing of calcic, obtain rough concentrate;
The rough concentrate of reverse flotation being roughly selected acquisition is as the decalcification ore deposit, and in the decalcification ore deposit, adding water, to process weight concentration be 30% decalcification ore pulp, adds Na then
2CO
3Regulating the decalcification slurry pH is 11, under the low whipping speed 1800rpm condition, adds the inhibitor calgon earlier and stirs 3min; The calgon addition is a 300g/t decalcification ore pulp, adds the collecting agent enuatrol again and stirs 3min, and the addition of enuatrol is a 1600g/t decalcification ore pulp; Carry out the 3min direct flotation then and roughly select, sub-elect siliceous mine tailing, obtain the decalcification concentrate; The decalcification concentrate that direct flotation is roughly selected acquisition is the shepardite concentrate, and its main component contains MgO67.01%, SiO by weight percentage
20.64%, contain CaO0.32%, surplus is an impurity;
MgO in the shepardite concentrate that obtains accounts for 80.03% of MgO gross weight in the raw material.
Embodiment 4
The low grade shepardite raw material main component of high silicon high calcium contains MgO55.2%, SiO by weight percentage
23.88%, CaO7.22%, Al
2O
30.36%, surplus is an impurity;
The low grade shepardite ball milling of high silicon high calcium to the part of fineness≤0.074mm is accounted for 85% of whole material gross weights, add the raw ore slurry that water is processed weight concentration 40% then;
Raw ore slurry is put into floatation equipment, under the low whipping speed 1800rpm condition, add inhibitor waterglass earlier and stir 4min; The waterglass addition is the 1200g/t raw ore slurry, adds the collecting agent lauryl amine then and stirs 4min, and the addition of lauryl amine is the 150g/t raw ore slurry; Add terpenic oil again and stir 80s, the addition of terpenic oil is the 15g/t raw ore slurry, carries out the 5min reverse flotation then and roughly selects; Sub-elect the mine tailing of calcic, obtain rough concentrate;
It is selected that the rough concentrate that reverse flotation is roughly selected acquisition carries out 2 reverse flotations, obtains the decalcification ore deposit, adds the collecting agent lauryl amine when one time reverse flotation is selected earlier; Stir 3min under the low whipping speed 1600rpm condition; The selected 2min of reverse flotation adds the collecting agent lauryl amine earlier when the secondary reverse flotation is selected then, stirs 3min under the low whipping speed 1600rpm condition; The selected 2min of reverse flotation then, the lauryl amine addition was the 35g/t rough concentrate when wherein each reverse flotation was selected;
In the decalcification ore deposit, adding water, to process weight concentration be 25% decalcification ore pulp, adds Na then
2CO
3Regulating the decalcification slurry pH is 10.8, under the low whipping speed 1800rpm condition, adds the inhibitor calgon earlier and stirs 3min; The calgon addition is a 140g/t decalcification ore pulp; Add the collecting agent enuatrol again and stir 3min, the addition of enuatrol is a 1800g/t decalcification ore pulp, carries out the 3min direct flotation then and roughly selects; Sub-elect siliceous mine tailing, obtain the decalcification concentrate;
Aligning decalcification concentrate that roughing flotation obtains, to carry out 2 direct flotations selected, and wherein the selected time of direct flotation is 3min for the first time, and the selected time of direct flotation is 2min for the second time, obtains the shepardite concentrate, and its main component contains MgO67.93%, SiO by weight percentage
20.27%, CaO0.89%, surplus is an impurity;
The mine tailing of the selected acquisition of reverse flotation turns back to add for the first time has in the raw ore slurry of inhibitor waterglass, collecting agent lauryl amine and foaming agent terpenic oil; Carrying out reverse flotation jointly roughly selects; The mine tailing of the selected acquisition of reverse flotation for the second time turns back to add has the reverse flotation of collecting agent lauryl amine to roughly select in the rough concentrate of acquisition, and it is selected to carry out first time reverse flotation jointly;
The mine tailing of the selected acquisition of direct flotation turns back to add for the first time has in the decalcification ore pulp of inhibitor calgon and collecting agent enuatrol; Carrying out direct flotation jointly roughly selects; The mine tailing of the selected acquisition of direct flotation for the second time turns back to direct flotation and roughly selects in the decalcification concentrate of acquisition, and it is selected to carry out first time direct flotation jointly;
MgO in the shepardite concentrate that obtains accounts for 68.25% of MgO gross weight in the raw material.
Embodiment 5
The low grade shepardite raw material main component of high silicon high calcium contains MgO54.14%, SiO by weight percentage
23.66%, CaO3.18%, Al
2O
30.05%, surplus is an impurity;
Low grade shepardite ball milling to the fineness of high silicon high calcium is accounted for 93% of whole material gross weights less than the part of 0.074mm, add the raw ore slurry that water is processed weight concentration 30% then;
Raw ore slurry is put into floatation equipment, and under the low whipping speed 1700rpm condition, adding inhibitor waterglass addition earlier is 1000g/t decalcification ore pulp raw ore slurry; Add the collecting agent lauryl amine then and stir 3min, the addition of lauryl amine is the 100g/t raw ore slurry, adds terpenic oil again and stirs 60s; The addition of terpenic oil is the 10g/t raw ore slurry; Carry out the 4min reverse flotation then and roughly select, sub-elect the mine tailing of calcic, obtain rough concentrate;
The rough concentrate of reverse flotation being roughly selected acquisition is as the decalcification ore deposit, and in the decalcification ore deposit, adding water, to process weight concentration be 30% decalcification ore pulp, adds Na then
2CO
3Regulating the decalcification slurry pH is 10.8, under the low whipping speed 1700rpm condition, adds the inhibitor calgon earlier and stirs 3min; The calgon addition is a 260g/t decalcification ore pulp; Add the collecting agent enuatrol again and stir 4min, the addition of enuatrol is a 1900g/t decalcification ore pulp, carries out the 3min direct flotation then and roughly selects; Sub-elect siliceous mine tailing, obtain the decalcification concentrate;
Aligning decalcification concentrate that roughing flotation obtains, to carry out 2 direct flotations selected, and wherein the selected time of direct flotation is 3min for the first time, and the selected time of direct flotation is 2min for the second time; Obtain the shepardite concentrate, its composition is by containing MgO67.15%, SiO by weight percentage
20.26%, CaO 0.25%, and surplus is an impurity;
The mine tailing of the selected acquisition of direct flotation turns back to add for the first time has in the decalcification ore pulp of inhibitor calgon and collecting agent lauryl amine; Carrying out direct flotation jointly roughly selects; The mine tailing of the selected acquisition of direct flotation for the second time turns back to direct flotation and roughly selects in the decalcification concentrate of acquisition, and it is selected to carry out first time direct flotation jointly;
MgO in the shepardite concentrate that obtains accounts for 70.5% of MgO gross weight in the raw material.