CN102524977B - Down jacket and production method thereof - Google Patents

Down jacket and production method thereof Download PDF

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Publication number
CN102524977B
CN102524977B CN201010620583.XA CN201010620583A CN102524977B CN 102524977 B CN102524977 B CN 102524977B CN 201010620583 A CN201010620583 A CN 201010620583A CN 102524977 B CN102524977 B CN 102524977B
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CN
China
Prior art keywords
seamless
down jackets
knit goods
pad pasting
fabric
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
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CN201010620583.XA
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Chinese (zh)
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CN102524977A (en
Inventor
俞翠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toray Fibers and Textiles Research Laboratories China Co Ltd
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Toray Fibers and Textiles Research Laboratories China Co Ltd
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Application filed by Toray Fibers and Textiles Research Laboratories China Co Ltd filed Critical Toray Fibers and Textiles Research Laboratories China Co Ltd
Priority to CN201010620583.XA priority Critical patent/CN102524977B/en
Publication of CN102524977A publication Critical patent/CN102524977A/en
Application granted granted Critical
Publication of CN102524977B publication Critical patent/CN102524977B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses a down jacket and a production method thereof. The production method comprises a whole process from shell fabric forming to finished product forming. The production method comprises the following steps of: after sticking a breathable and moisture-permeable polyurethane film to the inner side of a warp-knitting or weft-knitting knitted fabric, carrying out laser cutting or ordinary cutting, at least carrying out a seamless plying-up process on a bodice part, then, filling eiderdown, and carrying out auxiliary sewing to form a knitted seamless down jacket. The knitted seamless down jacket can be next to the skin after being worn, is elastic and has a breathable and moisture-permeable function, so that the motion of a human body is greatly facilitated and the comfort is improved; furthermore, the advanced seamless hot-pressing technology is adopted, so that the sewing stitches are greatly reduced, and the problem that the eiderdown comes out from the sewing thread is solved; and the whole jacket is upgraded in both appearance and function.

Description

A kind of down jackets and production method thereof
Technical field
The present invention relates to a kind of knitting down jackets and production method thereof.
Background technology
The down jackets sold in the market, the overwhelming majority is all be made up of the precoat of tatting, down jackets anti-suede courage material, lining and filler eider down.Form with polyester thread or nylon wire flush joint between fabric, courage material and lining, make the down jackets made easily bore suede there being the place of stitching like this, thus affect snugness of fit and the aesthetic property of people.And the elasticity of shuttle-woven fabric is less, certain wide looseness must be had could to be applicable to the various motions of human body, such down jackets seem also very too fat to move.Along with present people are to the demand of the functional of down jackets and perfection, down jackets in the past can not meet people's needs, thus have limited to the development of down jackets cause.
Chinese patent CN200610154665.3 discloses a kind of down jackets of four-layer structure, feather locking effect is reached by increasing courage material layer of cloth, fabric gluing and the methods such as process of binding off, the method complex process, gained down jackets are relatively thick and heavy, overall appearance poor effect; In addition, Chinese patent CN200610052110.8 discloses a kind of production method of seamless plastered, watertight and down penetration resistant down garment, but does not solve the elastic problem of fabric, and snugness of fit can't meet the demand of people.
Summary of the invention
The object of the present invention is to provide one to have air-moisture-permeable and function of penetration resistance, the down jackets that can close-fittingly wear and production method thereof, facilitate human motion largely, improve snugness of fit, overall aesthetics.
Down jackets of the present invention, comprise fabric, lining and eider down, and the fabric of these down jackets and lining are pad pasting knit goods; And the bodice position of these down jackets adopts seamless applying technique.Here knit goods can be weft knitting or WARP-KNITTING.
Preferably tuck inside the sleeve sheet, pocket, paste, neckline, cuff and the bottom of down jackets of the present invention also all adopts seamless applying.
The warp-stretch rate of pad pasting knit goods of the present invention is 10% ~ 30%, and weft direction stretch rate is 50% ~ 100%, and grammes per square metre is 50 ~ 150g/m 2, separation strength is 3 ~ 30N/cm.
In pad pasting knit goods of the present invention, the thickness of film is 0.01 ~ 0.15mm.
The elastic polyurethane film that down jackets of the present invention have air-moisture-permeable function by laminating inside knit goods obtains pad pasting knit goods, then obtained pad pasting knit goods is carried out cutting as fabric and lining, seamless applying after fill eider down, obtained product, when wherein making, bodice position adopts seamless applying technique.
As preferably, sleeve sheet, pocket portion are seamless applying.
As preferably, paste decorative position is seamless applying.
As preferably, neckline, cuff, the bottom are seamless applying.
Seamless applying employing be seamless hot press, temperature 100 ~ 200 DEG C, pressure 5 ~ 10Kg/m 2, pressing time 5 ~ 20S.
Beneficial effect of the present invention, uses advanced seamless heat pressing process instead, greatly reduces the stitching of sewing, solve the problem that eider down gets out from thread; What add employing is the knitting pad pasting fabric with air-moisture-permeable function, one integral piece clothes have control oneself, elasticity, the superiority such as ventilative; And be reduced to again two shell fabrics, its warmth retention property, comfortableness, portability more last layer three in the past layer or making on basis of four shell fabrics.
Detailed description of the invention
Below by embodiment, the invention will be further described.
Embodiment 1
The overall process making one integral piece down jackets mainly comprises following step:
Step 1. is pasted after one deck has the elastic polyurethane film of air-moisture-permeable effect inside warp-knitted fabric, and fabric horizontal stroke is close: 46 pieces/inch, vertical close: 96 piece/inch, width: 130cm.Wherein, the thickness of film is 0.01mm, and the warp-stretch rate of this pad pasting fabric is 14.3%, and weft direction stretch rate is 78.6%, grammes per square metre: 104g/m 2, separation strength: being laterally 26.46N/cm, is longitudinally 28.44N/cm.
Step 2. pair down jackets are made a plate, core version confirms.
Step 3. carries out laser cutting and auxiliary cutting.Wherein laser cutting must draw pattern in computer, and pattern reaches in laser cutting machine and cuts by the energy of setting laser cutting machine, speed.
Fabric and lining flatiron, at the bodice position that will fit and sleeve sheet, are fixed with the two sides of the adhesive tape of band shape, are then carried out hot pressing with seamless hot press by step 4. respectively.Seamless hot press temperature 130 DEG C during hot pressing, pressure 10Kg/m 2, pressing time 15S.
Auxiliary sewing is carried out in bodice position after laminating and sleeve sheet surrounding by step 5., then carries out filling suede, sealing.
Each position straights such as step 6. auxiliary splicing front and back shoulder seam, latasuture, left front are to completing finished product.
Embodiment 2
The overall process making the non-cap down jackets of sleeveless mainly comprises following step:
Step 1. is pasted after one deck has the elastic polyurethane film of air-moisture-permeable effect inside weft-knitted fabric, and fabric horizontal stroke is close: 58 pieces/inch, vertical close: 96 piece/inch, width: 133cm.Wherein: the thickness of film is 0.01mm, the warp-stretch rate of this pad pasting fabric is 17.8%, and weft direction stretch rate is 86.7%, grammes per square metre: 115g/m 2, separation strength: being laterally 5.531N/cm, is longitudinally 5.777N/cm.
Step 2. pair sleeveless money down jackets are made a plate, core version confirms.
Step 3. carries out common cutting according to cardboard.
Fabric and lining flatiron are fixed by the two sides of the adhesive tape that step 4. is banded at the bodice position that will fit respectively, then carry out hot pressing with seamless hot press.Seamless hot press temperature 135 DEG C during hot pressing, pressure 10Kg/m 2, pressing time 12S.
Bodice position surrounding after laminating is carried out auxiliary sewing by step 5., then carries out filling suede sealing.
Each position straights such as step 6. auxiliary splicing front and back shoulder seam, latasuture, left front are to completing finished product.

Claims (2)

1. down jackets, comprise fabric, lining and eider down, it is characterized in that: the fabric of these down jackets and lining are pad pasting knit goods; And the bodice position of these down jackets adopts seamless applying technique, the warp-stretch rate of described pad pasting knit goods is 10% ~ 30%, and weft direction stretch rate is 50% ~ 100%, and grammes per square metre is 50 ~ 150g/m 2, separation strength is 3 ~ 30N/cm, and the sleeve sheet of these down jackets, pocket, paste, neckline, cuff and the bottom are seamless applying, and in described pad pasting knit goods, the thickness of film is 0.01 ~ 0.15mm.
2. the production method of down jackets according to claim 1, it is characterized in that: elastic polyurethane film of fitting inside knit goods obtains pad pasting knit goods, then obtained pad pasting knit goods is carried out cutting as fabric and lining, seamless applying after fill eider down, obtained product, when wherein making, bodice position adopts seamless applying technique, described when making, sleeve sheet, pocket, paste, neckline, cuff and the bottom adopt seamless applying, described seamless applying employing be seamless hot press, temperature 100 ~ 200 DEG C, pressure 5 ~ 10Kg/m 2, pressing time 5 ~ 20S.
CN201010620583.XA 2010-12-22 2010-12-22 Down jacket and production method thereof Expired - Fee Related CN102524977B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201010620583.XA CN102524977B (en) 2010-12-22 2010-12-22 Down jacket and production method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201010620583.XA CN102524977B (en) 2010-12-22 2010-12-22 Down jacket and production method thereof

Publications (2)

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CN102524977A CN102524977A (en) 2012-07-04
CN102524977B true CN102524977B (en) 2015-06-17

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Families Citing this family (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102342594A (en) * 2011-09-30 2012-02-08 江苏月龙服饰有限公司 Down coat with slimming effect
CN103844422A (en) * 2012-12-05 2014-06-11 福建汇达时装有限公司 Energy-saving method for down coat production line
CN103876349A (en) * 2014-04-11 2014-06-25 李宁体育(上海)有限公司 Wind-and-rain-prevention down jacket and manufacturing method of wind-and-rain-prevention down jacket
CH712341A1 (en) * 2016-04-13 2017-10-13 Lk Int Ag Flat warp knitted outdoor clothing and method of making the same.
CN106174767A (en) * 2016-07-19 2016-12-07 安徽贵谷电子商务有限公司 A kind of technological process of down jackets
CN106637636A (en) * 2016-10-31 2017-05-10 江苏新凯盛企业发展有限公司 Production method of one-off directly filling seamless knitted down feather fabric
CN108523283A (en) * 2018-05-08 2018-09-14 宁波艾利特控股集团有限公司 A kind of police down jackets
CN109349709A (en) * 2018-12-07 2019-02-19 龙之族(中国)有限公司 A kind of seamless down-filling feather dress fabric and its production method
CN112515274A (en) * 2019-09-17 2021-03-19 辛集市泰昌皮草服饰有限公司 Down feather film covering perspective process
CN112220119B (en) * 2020-10-16 2023-10-20 高梵(浙江)信息技术有限公司 Preparation method of seamless-fitting waterproof down jacket

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1864574A (en) * 2006-06-23 2006-11-22 黄国钦 Seamless plastered, watertight and down penetration resistant down garment and method for making same
CN2927724Y (en) * 2006-07-03 2007-08-01 黄国钦 Water-proof anti-pierce eider down jacket
CN201278823Y (en) * 2008-10-28 2009-07-29 汕头市奥山服饰有限公司 Exposure suit
CN101836774A (en) * 2010-05-07 2010-09-22 颁布产业(株) A kind of clothing that prevents stitches out the method for suede

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0754204A (en) * 1993-08-10 1995-02-28 Asics Corp Production of clothing
CN2595204Y (en) * 2002-12-12 2003-12-31 张立文 Extending elastic down jacket

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1864574A (en) * 2006-06-23 2006-11-22 黄国钦 Seamless plastered, watertight and down penetration resistant down garment and method for making same
CN2927724Y (en) * 2006-07-03 2007-08-01 黄国钦 Water-proof anti-pierce eider down jacket
CN201278823Y (en) * 2008-10-28 2009-07-29 汕头市奥山服饰有限公司 Exposure suit
CN101836774A (en) * 2010-05-07 2010-09-22 颁布产业(株) A kind of clothing that prevents stitches out the method for suede

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