CN102522593B - Rewinding machine - Google Patents
Rewinding machine Download PDFInfo
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- CN102522593B CN102522593B CN2011103947194A CN201110394719A CN102522593B CN 102522593 B CN102522593 B CN 102522593B CN 2011103947194 A CN2011103947194 A CN 2011103947194A CN 201110394719 A CN201110394719 A CN 201110394719A CN 102522593 B CN102522593 B CN 102522593B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
The invention relates to a rewinding machine which comprises a frame, a first unwinding mechanism, a second unwinding mechanism, a film connecting mechanism and a winding mechanism; the frame comprises a bottom plate, a first vertical plate, a second vertical plate and a first connecting rod; the first and the second vertical plates are fixed on the bottom plate and are fixedly connected through the first connecting rod; the first unwinding mechanism comprises a first unwinding roller and a first unwinding driving mechanism; the second unwinding mechanism comprises a second unwinding roller and a second unwinding driving mechanism; the winding mechanism comprises a winding roller and a winding driving mechanism; a first film on the first unwinding roller passes through a first through film roller group and reaches the film connecting mechanism, and a second film on the second unwinding roller passes through the first through film roller group and reaches the film connecting mechanism; and the first and the second films pass through the winding through film roller group to reach the winding mechanism. The rewinding machine can alternatively and continuously wind the first and the second films on the winding roller, so that the production efficiency is improved.
Description
Technical field
The invention belongs to lithium battery manufacturing equipment technical field, specifically relate to and a kind ofly unreel the first film and second on cylinder by first and unreel the rewinder on the rolling cylinder that is wound on that the second film on cylinder replaces continuously.
Background technology
In the lithium battery manufacture process, according to lithium battery thin film fabrication technique, the first film need be replaced continuously with the second film be wound on together with, in the past by the first film with together with the second film alternately is wound on continuously, often by operation manually, its inefficiency, the coiling low precision, labour intensity is large simultaneously.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, a kind of a kind of rewinder that can the automation coiled film is provided, it can unreel the first film and second on cylinder by first and unreel being wound on the rolling cylinder that the second film on cylinder replaces continuously, replace manual operation, improved production efficiency.
According to technical scheme provided by the invention: a kind of rewinder is characterized in that: comprise frame and rack-mounted the first unreeling structure, the second unreeling structure, film bindiny mechanism and rolling-up mechanism;
Described frame comprises base plate, starting stave, the second riser and head rod, and starting stave, the second riser are fixed on base plate, between the second riser and starting stave, by head rod, are connected and fixed;
Described the first unreeling structure comprises that first unreels cylinder and first and unreel driving mechanism, first unreels the side that driving mechanism is arranged on starting stave, the second riser bottom, first unreels cylinder is arranged between starting stave, the second riser and is arranged on first and unreel on driving mechanism, and first unreels on cylinder and be wound with the first film;
Described the second unreeling structure comprises that second unreels cylinder and second and unreel driving mechanism, second unreels the opposite side that driving mechanism is arranged on starting stave, the second riser bottom, second unreels cylinder is arranged between starting stave, the second riser and is arranged on second and unreel on driving mechanism, and second unreels on cylinder and be wound with the second film;
Described rolling-up mechanism comprises rolling cylinder and rolling driving mechanism, the rolling driving mechanism is arranged on starting stave, the second riser top, the rolling cylinder is arranged between starting stave, the second riser and is arranged on the rolling driving mechanism, on the rolling cylinder for alternately furling continuously the first film and the second film;
Described film bindiny mechanism is arranged on starting stave, the second riser middle part, film bindiny mechanism is for coupling together the first film and the second film, the first unreeling structure is worn the membrane cylinder group to being provided with between film bindiny mechanism for wearing around first of the first film, the second unreeling structure is worn the membrane cylinder group to being provided with between film bindiny mechanism for wearing around second of the second film, and the membrane cylinder group is worn to being provided with between rolling-up mechanism for wearing around the rolling of the first film, the second film by film bindiny mechanism;
Described first unreels the first film on cylinder wears the membrane cylinder group through first and wears around to film bindiny mechanism, described second unreels the second film on cylinder wears the membrane cylinder group from second and wears around to film bindiny mechanism, and the first film, the second film are worn the membrane cylinder group through rolling and worn around to rolling-up mechanism.
As a further improvement on the present invention, described rolling driving mechanism comprises the first motor, shaft coupling, power transmission shaft, the first spline housing, the first spline block set, the first splined shaft, the clutch shaft bearing end cap, bearing, the first cylinder body, the first cylinder cover, first piston, the first air cylinder front cover, the first cylinder back cover, the outer support seat, the first supporting bracket, the second supporting bracket, the second supporting seat, the first supporting seat, the first liftout axle, the second piston, the second cylinder back cover, the second cylinder cover, the second cylinder body, the second air cylinder front cover, the first movable plate, the second movable plate, the first linear bearing, the first guide rod, oil cylinder, the 3rd rotating shaft and hinge, the first movable plate is arranged on the starting stave outside, the second movable plate is arranged on the second riser outside, between the first movable plate and the second movable plate, by two the first guide rods that run through starting stave, the second riser, be connected, be fixed with respectively the first linear bearing on starting stave, the second riser, two the first guide rods form moving sets with the first linear bearing respectively, described the second movable plate outside fixed installation outer support seat, the first motor is arranged on the outer support seat, and the output shaft of the first motor is connected with power transmission shaft one end by shaft coupling, and the power transmission shaft other end is connected with the first spline block set, the first spline housing is fixed on the first spline block set, and the first spline block set seals in the first cylinder cover and by the clutch shaft bearing end cap by bearings, and the first cylinder cover is fixed on the second movable plate, the first cylinder body is fixed on the second movable plate, the first cylinder body rear and front end seals respectively assembling the first air cylinder front cover, the first cylinder back cover, first piston is contained in the first cylinder body and with the first cylinder body and forms moving sets, the first splined shaft is located in first piston and, by bearings, the first splined shaft coordinates transmission with the first spline housing, the second cylinder body is fixed on the first movable plate, the second cylinder body rear and front end seals respectively assembling the second air cylinder front cover, the second cylinder back cover, the second piston is contained in the second cylinder body and with the second cylinder body and forms moving sets, the first liftout axle is located in the second piston and, by bearings, the second cylinder cover is fixed on the first movable plate outside and covers the first liftout axle, the first supporting seat is fixed in described the second movable plate inboard, the first supporting bracket is fixed in the first supporting seat end, the second supporting seat is fixed in described the first movable plate inboard, and the second supporting bracket is fixed on second supporting seat the inner, and rolling cylinder two ends are supported on respectively on the first supporting bracket, the second supporting bracket, the cylinder body of oil cylinder is fixing to be hinged on base plate by the 3rd rotating shaft, and the tailpiece of the piston rod of oil cylinder is connected with the second movable plate by hinge, the centre that described the first splined shaft is inner, first liftout axle the inner faces respectively rolling cylinder two ends, it is identical that described rolling driving mechanism and first unreels driving mechanism structure.
As a further improvement on the present invention, described second unreel driving mechanism and comprise magnetic powder brake, the second spline block set, the second bearing (ball) cover, the 3rd cylinder cover, the second splined shaft, the 3rd bearing (ball) cover, the 3rd air cylinder front cover, the 3rd cylinder body, the 3rd piston, the 3rd cylinder back cover, the second spline housing, the first connecting plate, the 3rd supporting bracket, the 4th supporting bracket, four-cylinder protecgulum, the 4th cylinder body, four-cylinder bonnet, the second liftout axle, four-cylinder cover, the 4th piston and the 3rd connecting plate; Described the first connecting plate is arranged on the second riser, the 3rd cylinder body is fixed on the first connecting plate, the rear and front end of the 3rd cylinder body seals respectively assembling the 3rd air cylinder front cover, the 3rd cylinder back cover, the 3rd piston is contained in the 3rd cylinder body and with the 3rd cylinder body and forms moving sets, the second splined shaft is located in the 3rd piston and, by bearings, bearing seals with the 3rd bearing (ball) cover; The second spline housing is fixed on the second spline block set, and the second spline block set is by bearings in the 3rd cylinder cover, and the 3rd cylinder cover is fixed on the 3rd cylinder body, and the second splined shaft coordinates transmission with the second spline housing; Magnetic powder brake is fixedly connected on the second bearing (ball) cover by pull bar, and the second bearing (ball) cover is fixed on the 3rd cylinder cover, and the output shaft of magnetic powder brake is connected with the second spline block set and passes through the key transmission; Described the 3rd connecting plate is arranged on starting stave, the 4th cylinder body is fixed on the 3rd connecting plate, the rear and front end of the 4th cylinder body seals respectively assembling four-cylinder protecgulum, four-cylinder bonnet, the 4th piston is contained in the 4th cylinder body and with the 4th cylinder body and forms moving sets, the second liftout axle is located in the 4th piston and, by bearings, the four-cylinder cover is fixed on the 4th cylinder body and covers the second liftout axle; Fix the 3rd supporting bracket on described the first connecting plate, fix the 4th supporting bracket on described the 3rd connecting plate, second unreels the cylinder two ends is supported on respectively on the 3rd supporting bracket, the 4th supporting bracket, and described the second splined shaft is inner, second liftout axle the inner faces respectively the second centre that unreels the cylinder two ends.
As a further improvement on the present invention, described the first connecting plate is arranged on the second riser by a set of guiding support assembly, the 3rd connecting plate is arranged on starting stave by another set of guiding support assembly, between the first connecting plate and the 3rd connecting plate, by the second connecting rod, be connected, transmission nut is fixed on the second riser, the drive lead screw Screw assembly is in transmission nut, and drive lead screw is inner to be fixed with the first connecting plate.
As a further improvement on the present invention, described guiding support assembly comprises the second linear bearing and the second guide rod, two the second guide rods are vertically fixed on the second riser medial surface, the first connecting plate, the 3rd connecting plate are provided with two holes corresponding with the second guide rod, fixed installation the second linear bearing in hole, the second guide rod and the second linear bearing form moving sets.
As a further improvement on the present invention, described film bindiny mechanism comprises the second adsorption plate, the second back plate and absorption cover plate, the second back plate both sides are separately fixed on starting stave, the second riser, the second adsorption plate is fixed on the second back plate, between the second adsorption plate and the second back plate, is provided with cavity; Have the pore be communicated with cavity on described the second back plate, be connected to joint on pore; Have the sucker be communicated with cavity on described the second adsorption plate, sucker is for adsorbent thin film; Adsorption cover hardens to close and is fixed on the second adsorption plate, on the absorption cover plate, has the groove that twice are convenient to cut off film.
As a further improvement on the present invention, described the first unreeling structure to wearing on the film route of film bindiny mechanism is provided with filming-drawing mechanism; Described filming-drawing mechanism comprises two cover membrane assemblies, L shaped bearing, the first adsorption plate, the first back plate and roller shaft; Two cover membrane assemblies are separately fixed on second riser, starting stave of both sides; Single cover membrane assembly comprises the 4th bearing, line rail, Rodless cylinder, the 4th connecting plate, slide block and buffer, the 4th bearing is fixed on starting stave or the second riser, Rodless cylinder, line rail are fixed on the 4th bearing, the 4th connecting plate is connected on the sliding part of Rodless cylinder, the 4th connecting plate below fixed installation slide block, slide block and line rail form moving sets, are provided with two buffers at the two ends of the 4th bearing; Two L shaped bearings are separately fixed on the 4th connecting plate on two cover membrane assemblies, and the first adsorption plate is fixed on two L shaped bearings, and the first back plate is fixed on the first adsorption plate; Two the second connecting plates are separately fixed on two the 4th connecting plates, and roller shaft is arranged on two the second connecting plates by bearings.
As a further improvement on the present invention, described the first unreeling structure to wearing on the film route of film bindiny mechanism is provided with governing mechanism of tension; Described governing mechanism of tension comprises the first tension adjustment assembly, the second tension adjustment assembly, axle and tension roller, described the first tension adjustment assembly comprises the first rotating shaft, the first outer pivoted arm and the first cock arm, the first rotating shaft by bearings on starting stave, the first rotating shaft outer end and the first outer pivoted arm one end are hinged, one end of the first outer pivoted arm other end and a low rubbing cylinder is hinged, low rubbing cylinder is supported on starting stave by bearing pin, and described the first rotating shaft is inner to be fixedly connected with the first cock arm one end; Described the second tension mechanism comprises the second rotating shaft, the second outer pivoted arm and the second cock arm, the second rotating shaft by bearings on the second riser, the second rotating shaft outer end and the second outer pivoted arm one end are hinged, one end of the second outer pivoted arm other end and another low rubbing cylinder is hinged, low rubbing cylinder is supported on the second riser by bearing pin, and the inner of described the second rotating shaft is fixedly connected with the second cock arm one end; The two ends of described axle are separately fixed on the first cock arm, the second cock arm, tension roller by bearings on axle.
As a further improvement on the present invention, described film bindiny mechanism to wearing on the film route of rolling-up mechanism is provided with and drives winding film mechanism; Described driving winding film mechanism comprises drive roll, the second motor, driven cylinder, the first driver part and the second driver part; Described drive roll two ends respectively by bearings on starting stave, the second riser, an end of drive roll is by the output shaft connection for transmission of shaft coupling and the second motor; Described the first driver part comprises the first power transmission shaft, first connecting rod, the first cylinder and the 5th pivoted arm, the first power transmission shaft uses bearings on starting stave, first connecting rod is fixed on the first power transmission shaft outer end, the first cylinder one end and first connecting rod are hinged, the first cylinder other end is hinged on starting stave by hinge, and the 5th pivoted arm is fixed in first power transmission shaft the inner; Described the second driver part comprises second driving shaft, second connecting rod, the second cylinder and the 6th pivoted arm, second driving shaft uses bearings on the second riser, second connecting rod is fixed on the second driving shaft outer end, the second cylinder one end and second connecting rod are hinged, the second cylinder other end is hinged on the second riser by hinge, and the 6th pivoted arm is fixed in second driving shaft the inner; Described driven cylinder one end is arranged on the 5th pivoted arm in the first driver part by bearings, the other end is arranged on the 6th pivoted arm in the second driver part by bearings, and the first driver part, the second driver part synchronization action also drive driven cylinder contact or leave drive roll.
As a further improvement on the present invention, described first wears membrane cylinder group, second wears the single membrane cylinder of wearing that membrane cylinder group and rolling wear in the membrane cylinder group and includes bolster and cylinder, bolster one end is fixed on starting stave by the first holder, the bolster other end is fixed on the second riser by the second holder, and drum sleeve is on bolster and pass through bearings.
As a further improvement on the present invention, also be provided with a plurality of sensing elements on described rewinder, be fixed with two first sensors for detection of the first piston shift position on the first cylinder cover; Be fixed with two the second transducers for detection of the second piston shift position on the second cylinder cover; Be fixed with two the 6th transducers for detection of the 3rd piston shift position on the 3rd cylinder cover; Be fixed with two the 7th transducers for detection of the 4th piston shift position on the four-cylinder cover; Described second unreels the cylinder side is provided with for responding to second and unreels on cylinder the four-sensor that has or not film, and four-sensor is arranged on the second bearing, and the second bearing is fixed on starting stave or the second riser; Described first unreels the cylinder side is provided with for responding to first and unreels on cylinder the 3rd transducer that has or not film, and the 3rd installation of sensors is on the first bearing, and the first bearing is fixed on starting stave or the second riser; Described rolling cylinder side is provided with the 5th transducer that has or not film for responding on the rolling cylinder, and the 5th installation of sensors is on the 3rd bearing, and the 3rd bearing is fixed on starting stave or the second riser; Whether described the 8th transducer departs from center for responding to the first film, and the 8th transducer directly is fixed on starting stave or the second riser.
The present invention is compared with prior art: advantage is: the present invention can unreel the first film and second on cylinder by first and unreel being wound on the rolling cylinder that the second film on cylinder replaces continuously, has replaced manual operation, has improved production efficiency; The present invention is provided with filming-drawing mechanism the first unreeling structure to wearing on the film route of film bindiny mechanism, has saved and has worn membrane operations; Be provided with a plurality of sensing elements in order to improve the present invention, can realize rolling up the automatic control of membrane process.
The accompanying drawing explanation
The structural front view that Fig. 1 is embodiment of the present invention A-A profile position in Fig. 3.
The structure left view that Fig. 2 is the embodiment of the present invention.
The attached view of the structure that Fig. 3 is the embodiment of the present invention.
Fig. 4 is the B section enlarged diagram in Fig. 2.
Fig. 5 is the C section enlarged diagram in Fig. 2.
Fig. 6 is the D section enlarged diagram in Fig. 3.
Fig. 7 is the E section enlarged diagram in Fig. 3.
Fig. 8 be in Fig. 1 for the M of film bindiny mechanism to view.
Fig. 9 is that F-F in Fig. 8 is to cutaway view.
Figure 10 is that G-G in Fig. 8 is to cutaway view.
Description of reference numerals: the 1-the first motor, 2-shaft coupling, 3-power transmission shaft, the 4-the first spline housing, the 5-the first spline block set, the 6-the first splined shaft, 7-clutch shaft bearing end cap, 8-bearing, 9-first sensor, the 10-the first cylinder body, the 11-the first cylinder cover, 12-first piston, the 13-the first air cylinder front cover, the 14-the first cylinder back cover, 15-outer support seat, the 16-the first supporting bracket, the 17-the second supporting bracket, the 18-the second supporting seat, the 19-the first supporting seat, the 20-the first liftout axle, the 21-the second piston, the 22-the second cylinder back cover, the 23-the second transducer, the 24-the second cylinder cover, the 25-the second cylinder body, the 26-the second air cylinder front cover, 27-starting stave, the 28-the first holder, 29-cylinder, the 30-the second holder, the 31-the first movable plate, the 32-the second movable plate, the 33-the first linear bearing, the 34-the first guide rod, the 35-the first rotating shaft, the 36-the first outer pivoted arm, the 37-the first cock arm, 38-tension roller, the 39-the second rotating shaft, the 40-the second outer pivoted arm, the 41-the second cock arm, 42-oil cylinder, the 43-the three rotating shaft, 44-hinge, 45-head rod, 46-low rubbing cylinder, the 47-the first bearing, the 48-the three transducer, the 49-the second bearing, the 50-the four-sensor, the 51-the three bearing, the 52-the five transducer, 53-magnetic powder brake, the 54-the second spline block set, the 55-the second bearing (ball) cover, the 56-the three cylinder cover, the 57-the second splined shaft, the 58-the six transducer, 59-drive lead screw, 60-transmission nut, the 61-the three bearing (ball) cover, the 62-the three air cylinder front cover, the 63-the three cylinder body, the 64-the three piston, the 65-the three cylinder back cover, the 66-the second spline housing, the 67-the first connecting plate, the 68-the second linear bearing, the 69-the second guide rod, the 70-the three supporting bracket, the 71-the four supporting bracket, the 72-the four-cylinder protecgulum, the 73-the four cylinder body, the 74-the four-cylinder bonnet, the 75-the seven transducer, the 76-the second liftout axle, the 77-the four-cylinder cover, 78-driven cylinder, 79-drive roll, the 80-the five pivoted arm, the 81-the second motor, the 82-the six pivoted arm, the 83-the first cylinder, 84-first connecting rod, the 85-the eight transducer, the 86-the four bearing, 87-line rail, 88-roller shaft, the 89-the second connecting plate, 90-slide block, 91-Rodless cylinder, 92-L shaped bearing, the 93-the first adsorption plate, the 94-the first back plate, the 95-the second adsorption plate, the 96-the second back plate, 97-absorption cover plate, 99-the first film, the 100-the second film, the 101-the four piston, the 102-the second riser, 103-base plate, 104-axle, the 105-the first power transmission shaft, 106-second driving shaft, the 107-the second cylinder, 108-second connecting rod, the 109-the three connecting plate, the 110-the second connecting rod, the 111-the four connecting plate, 112-the first unreels cylinder, 113-the second unreels cylinder, 114-rolling cylinder, 115-buffer.
Embodiment
Below in conjunction with concrete drawings and Examples, the invention will be further described.
As shown in the figure: the rewinder in embodiment mainly is comprised of frame and rack-mounted the first unreeling structure, the second unreeling structure, film bindiny mechanism and rolling-up mechanism.
As shown in Fig. 1 ~ Fig. 3, described frame mainly is comprised of base plate 103, starting stave 27, the second riser 102 and head rod 45, starting stave 27, the second riser 102 are fixed on base plate 103, between the second riser 102 and starting stave 27, by head rod 45, are connected and fixed.Described the first unreeling structure comprises that first unreels cylinder 112 and first and unreel driving mechanism, first unreels the side that driving mechanism is arranged on starting stave 27, the second riser 102 bottoms, first unreels cylinder 112 is arranged between starting stave 27, the second riser 102 and is arranged on first and unreel on driving mechanism, and first unreels on cylinder 112 and be wound with the first film 99; Described the second unreeling structure comprises that second unreels cylinder 113 and second and unreel driving mechanism, second unreels the opposite side that driving mechanism is arranged on starting stave 27, the second riser 102 bottoms, second unreels cylinder 113 is arranged between starting stave 27, the second riser 102 and is arranged on second and unreel on driving mechanism, and second unreels on cylinder 113 and be wound with the second film 100; Described rolling-up mechanism comprises rolling cylinder 114 and rolling driving mechanism, the rolling driving mechanism is arranged on starting stave 27, the second riser 102 tops, rolling cylinder 114 is arranged between starting stave 27, the second riser 102 and is arranged on the rolling driving mechanism, on rolling cylinder 114 for alternately furling continuously the first film 99 and the second film 100; Described film bindiny mechanism is arranged on starting stave 27, the second riser 102 middle parts, film bindiny mechanism is for coupling together the first film 99 and the second film 100, the first unreeling structure is worn the membrane cylinder group to being provided with between film bindiny mechanism for wearing around first of the first film 99, the second unreeling structure is worn the membrane cylinder group to being provided with between film bindiny mechanism for wearing around second of the second film 100, and the membrane cylinder group is worn to being provided with between rolling-up mechanism for wearing around the rolling of the first film 99, the second film 100 by film bindiny mechanism; Described first unreels the first film 99 on cylinder 112 wears the membrane cylinder group through first and wears around to film bindiny mechanism, described second unreels the second film 100 on cylinder 113 wears the membrane cylinder group from second and wears around to film bindiny mechanism, and the first film 99, the second film 100 are worn the membrane cylinder group through rolling and worn around to rolling-up mechanism.
The structure of described rolling driving mechanism is as Fig. 1, Fig. 4, shown in Fig. 5, it is mainly by the first motor 1, shaft coupling 2, power transmission shaft 3, the first spline housing 4, the first spline block set 5, the first splined shaft 6, clutch shaft bearing end cap 7, bearing 8, the first cylinder body 10, the first cylinder cover 11, first piston 12, the first air cylinder front cover 13, the first cylinder back cover 14, outer support seat 15, the first supporting bracket 16, the second supporting bracket 17, the second supporting seat 18, the first supporting seat 19, the first liftout axle 20, the second piston 21, the second cylinder back cover 22, the second cylinder cover 24, the second cylinder body 25, the second air cylinder front cover 26, the first movable plate 31, the second movable plate 32, the first linear bearing 33, the first guide rod 34, oil cylinder 42, the 3rd rotating shaft 43 and hinge 4444 form, the first movable plate 31 is arranged on starting stave 27 outsides, the second movable plate 32 is arranged on second riser 102 outsides, between the first movable plate 31 and the second movable plate 32, by two the first guide rods 34 that run through starting stave 27, the second riser 102, be connected, be fixed with respectively 33, two the first guide rods 34 of the first linear bearing on starting stave 27, the second riser 102 and form moving sets with the first linear bearing 33 respectively, described the second movable plate 32 outside fixed installation outer support seat 15, the first motors 1 are arranged on outer support seat 15, and the output shaft of the first motor 1 is connected with power transmission shaft 3 one ends by shaft coupling 2, and power transmission shaft 3 other ends are connected with the first spline block set 5, the first spline housing 4 is fixed on the first spline block set 5, and the first spline block set 5 is supported in the first cylinder cover 11 and seals by clutch shaft bearing end cap 7 by bearing 8, and the first cylinder cover 11 is fixed on the second movable plate 32, the first cylinder body 10 is fixed on the second movable plate 32, the first cylinder body 10 rear and front ends seal respectively assembling the first air cylinder front cover 13, the first cylinder back cover 14, first piston 12 is contained in the first cylinder body 10 and with the first cylinder body 10 and forms moving sets, the first splined shaft 6 is located in first piston 12 and, by bearings, the first splined shaft 6 coordinates transmission with the first spline housing 4, the second cylinder body 25 is fixed on the first movable plate 31, the second cylinder body 25 rear and front ends seal respectively assembling the second air cylinder front cover 26, the second cylinder back cover 22, the second piston 21 is contained in the second cylinder body 25 and with the second cylinder body 25 and forms moving sets, the first liftout axle 20 is located in the second piston 21 and by bearings, and the second cylinder cover 24 is fixed on first movable plate 31 outsides and covers the first liftout axle 20, the first supporting seat 19 is fixed in described the second movable plate 32 inboards, the first supporting bracket 16 is fixed in the first supporting seat 19 ends, the second supporting seat 18 is fixed in described the first movable plate 31 inboards, the second supporting bracket 17 is fixed on second supporting seat 18 the inners, and rolling cylinder 114 two ends are supported on respectively on the first supporting bracket 16, the second supporting bracket 17, the cylinder body of oil cylinder 42 is fixing to be hinged on base plate 103 by the 3rd rotating shaft 43, and the tailpiece of the piston rod of oil cylinder 42 is connected with the second movable plate 32 by hinge 44, described first splined shaft 6 the inners, first liftout axle 20 the inners face respectively the centre at rolling cylinder 114 two ends.
In the present invention, to unreel the structure of the structure of driving mechanism and rolling driving mechanism identical due to first, so locate to repeat no more.
Described second unreels the structure of driving mechanism as Fig. 2, Fig. 6, shown in Fig. 7, it is mainly by magnetic powder brake 53, the second spline block set 54, the second bearing (ball) cover 55, the 3rd cylinder cover 56, the second splined shaft 57, the 3rd bearing (ball) cover 61, the 3rd air cylinder front cover 62, the 3rd cylinder body 63, the 3rd piston 64, the 3rd cylinder back cover 65, the second spline housing 66, the first connecting plate 67, the 3rd supporting bracket 70, the 4th supporting bracket 71, four-cylinder protecgulum 72, the 4th cylinder body 73, four-cylinder bonnet 74, the second liftout axle 76, four-cylinder cover 77, the 4th piston 101 and the 3rd connecting plate 109 form, described the first connecting plate 67 is arranged on the second riser 102, the 3rd cylinder body 63 is fixed on the first connecting plate 67, the rear and front end of the 3rd cylinder body 63 seals respectively assembling the 3rd air cylinder front cover 62, the 3rd cylinder back cover 65, the 3rd piston 64 is contained in the 3rd cylinder body 63 and with the 3rd cylinder body 63 and forms moving sets, the second splined shaft 57 is located in the 3rd piston 64 and by bearings, and bearing seals with the 3rd bearing (ball) cover 61, the second spline housing 66 is fixed on the second spline block set 54, and the second spline block set 54 is by bearings in the 3rd cylinder cover 56, and the 3rd cylinder cover 56 is fixed on the 3rd cylinder body 63, and the second splined shaft 57 coordinates transmission with the second spline housing 66, magnetic powder brake 53 is fixedly connected on the second bearing (ball) cover 55 by pull bar, and the second bearing (ball) cover 55 is fixed on the 3rd cylinder cover 56, and the output shaft of magnetic powder brake 53 is connected with the second spline block set 54 and passes through the key transmission, described the 3rd connecting plate 109 is arranged on starting stave 27, the 4th cylinder body 73 is fixed on the 3rd connecting plate 109, the rear and front end of the 4th cylinder body 73 seals respectively assembling four-cylinder protecgulum 72, four-cylinder bonnet 74, the 4th piston 101 is contained in the 4th cylinder body 73 and with the 4th cylinder body 73 and forms moving sets, the second liftout axle 76 is located in the 4th piston 101 and by bearings, and four-cylinder cover 77 is fixed on the 4th cylinder body 73 and covers the second liftout axle 76, fix the 3rd supporting bracket 70 on described the first connecting plate 67, fix the 4th supporting bracket 71 on described the 3rd connecting plate 109, second unreels cylinder 113 two ends is supported on respectively on the 3rd supporting bracket 70, the 4th supporting bracket 71, and described second splined shaft 57 the inners, second liftout axle 76 the inners face respectively the second centre that unreels cylinder 113 two ends.
As shown in Fig. 2, Fig. 6, Fig. 7, because may there be the situation that departs from center in the second film 100 in winding process, now need dynamic adjustment second to unreel the position of cylinder 113, to guarantee the status requirement of winding film.Solution of the present invention is that the first connecting plate 67 is arranged on the second riser 102 by a set of guiding support assembly, the 3rd connecting plate 109 is arranged on starting stave 27 by another set of guiding support assembly, between the first connecting plate 67 and the 3rd connecting plate 109, by the second connecting rod 110, be connected, transmission nut 60 is fixed on the second riser 102, drive lead screw 59 Screw assemblies are in transmission nut 60, and drive lead screw 59 is inner fixing with the first connecting plate 67.Drive lead screw 59 drives the first connecting plate 67 while rotating, the 3rd connecting plate 109 moves, thereby make to be arranged on second on the first connecting plate 67, the 3rd connecting plate 109, unreels dynamically adjustment of driving mechanism realization.
Guiding support assembly in embodiment mainly is comprised of the second linear bearing 6868 and the second guide rod 69, two the second guide rods 69 are vertically fixed on the second riser 102 medial surfaces, the first connecting plate 67, the 3rd connecting plate 109 are provided with two holes corresponding with the second guide rod 69, in hole, fixed installation the second linear bearing 68, the second guide rods 69 and the second linear bearing 68 form moving sets.
The structure of described film bindiny mechanism is as shown in Fig. 1, Fig. 7 ~ Fig. 9, it mainly is comprised of the second adsorption plate 95, the second back plate 96 and absorption cover plate 97, the second back plate 96 both sides are separately fixed on starting stave 27, the second riser 102, the second adsorption plate 95 is fixed on the second back plate 96, between the second adsorption plate 95 and the second back plate 96, is provided with cavity; Have the pore be communicated with cavity on described the second back plate 96, be connected to joint on pore; Have the sucker be communicated with cavity on described the second adsorption plate 95, sucker is for adsorbent thin film; Absorption cover plate 97, in conjunction with being fixed on the second adsorption plate 95, has the groove that twice are convenient to cut off film on absorption cover plate 97.
Due to the first film 99 wear film route more complicated, the present invention is provided with filming-drawing mechanism the first unreeling structure to wearing on the film route of film bindiny mechanism, to save, wears membrane operations.
The structure of described filming-drawing mechanism is as shown in Fig. 1 ~ Fig. 3, and it mainly comprises two cover membrane assemblies, L shaped bearing 92, the first adsorption plate 93, the first back plate 94 and roller shaft 88; Two cover membrane assemblies are separately fixed on second riser 102, starting stave 27 of both sides; Single cover membrane assembly mainly is comprised of the 4th bearing 86, line rail 87, Rodless cylinder 91, the 4th connecting plate 111, slide block 90 and buffer 115, the 4th bearing 86 is obliquely installed, be fixed on starting stave 27 or the second riser 102, Rodless cylinder 91, line rail 87 are fixed on the 4th bearing 86, the 4th connecting plate 111 is connected on the sliding part of Rodless cylinder 91, the 4th connecting plate 111 below fixed installation slide blocks 90, slide block 90 forms moving sets with line rail 87, is provided with two buffers 115 at the two ends of the 4th bearing 86; Two L shaped bearings 92 are separately fixed on the 4th connecting plate 111 on two cover membrane assemblies, and the first adsorption plate 93 is fixed on two L shaped bearings 92, and the first back plate 94 is fixed on the first adsorption plate 93; Two the second connecting plates 89 are separately fixed on two the 4th connecting plates 111, and roller shaft 88 is arranged on two the second connecting plates 89 by bearings.
The course of action of described filming-drawing mechanism is as follows: when first unreels the first film 99 on cylinder 112 and soon discharged, the first absorption platform that the first adsorption plate 93 and the first back plate 94 form is adsorbed on the first film 99 on the first adsorption plate 93 by vacuumizing, and pull on the online rail 87 of the 4th connecting plate 111 and move backward under Rodless cylinder 91 effects, thereby the first film 99 easily the first film 99 and new clothes to the first unreeled on cylinder 112 bonds together, after bonding together, Rodless cylinder 91 travels forward again, recover normal operating state, to facilitate the continuation coiled film.
Because the track route of the first film 99 is long, the present invention is provided with governing mechanism of tension the first unreeling structure to wearing on the film route of film bindiny mechanism, so that the tensioning degree of the first film 99 meets the demands.
The structure of described governing mechanism of tension is as shown in Fig. 1 ~ Fig. 3, it mainly comprises the first tension adjustment assembly, the second tension adjustment assembly, axle 104 and tension roller 38, described the first tension adjustment assembly is mainly by the first rotating shaft 35, the first outer pivoted arm 36 and the first cock arm 37 form, the first rotating shaft 35 by bearings on starting stave 27, the first rotating shaft 35 outer ends and the first outer pivoted arm 36 1 ends are hinged, one end of first outer pivoted arm 36 other ends and a low rubbing cylinder 46 is hinged, low rubbing cylinder 46 is supported on starting stave 27 by bearing pin, described first rotating shaft 35 the inners are fixedly connected with the first cock arm 37 1 ends, described the second tension mechanism comprises the outer pivoted arm 40 of the second rotating shaft 39, second and the second cock arm 41, the second rotating shaft 39 by bearings on the second riser 102, the second rotating shaft 39 outer ends and the second outer pivoted arm 40 1 ends are hinged, one end of second outer pivoted arm 40 other ends and another low rubbing cylinder 46 is hinged, low rubbing cylinder 46 is supported on the second riser 102 by bearing pin, and the inner of described the second rotating shaft 39 is fixedly connected with the second cock arm 41 1 ends, the two ends of described axle 104 are separately fixed on the first cock arm 37, the second cock arm 41, tension roller 38 by bearings on axle 104.
The course of action of described governing mechanism of tension is as follows: in the first tension adjustment assembly, the piston rod of low rubbing cylinder 46 stretches out, promote the first outer pivoted arm 36 and swing, the first outer pivoted arm 36 drives the first rotating shaft 35 while swinging and rotates, and the first rotating shaft 35 drives the first cock arm 37 and rotates while rotating; In the second tension adjustment assembly, the piston rod of another low rubbing cylinder 46 stretches out, and promotes the second outer pivoted arm 40 and swings, and the second outer pivoted arm 40 drives the second rotating shaft 39 while swinging and rotates, and the second rotating shaft 39 drives the second cock arm 41 and swings while rotating; Two low rubbing cylinder 46 synchronization actions of both sides, thus tension roller 38 tensioning the first films 99 promoted.
Because the track route of film from film bindiny mechanism to rolling-up mechanism is long, the present invention is provided with and drives winding film mechanism film bindiny mechanism to wearing on the film route of rolling-up mechanism, so that film can be wound up on rolling cylinder 114 smoothly.
The structure of described driving winding film mechanism is as shown in Fig. 1 ~ Fig. 3, and it mainly comprises drive roll 79, the second motor 81, driven cylinder 78, the first driver part and the second driver part; Described drive roll 79 two ends respectively by bearings on starting stave 27, the second riser 102, an end of drive roll 79 is by the output shaft connection for transmission of shaft coupling and the second motor 81; Described the first driver part comprises the first power transmission shaft 105, first connecting rod 84, the first cylinder 83 and the 5th pivoted arm 80, the first power transmission shaft 105 use bearings are on starting stave 27, first connecting rod 84 is fixed on the first power transmission shaft 105 outer ends, the first cylinder 83 1 ends and first connecting rod 84 are hinged, first cylinder 83 other ends are hinged on starting stave 27 by hinge, and the 5th pivoted arm 80 is fixed in first power transmission shaft 105 the inners; Described the second driver part comprises second driving shaft 106, second connecting rod 108, the second cylinder 107 and the 6th pivoted arm 82, second driving shaft 106 use bearings are on the second riser 102, second connecting rod 108 is fixed on second driving shaft 106 outer ends, the second cylinder 107 1 ends and second connecting rod 108 are hinged, second cylinder 107 other ends are hinged on the second riser 102 by hinge, and the 6th pivoted arm 82 is fixed in second driving shaft 106 the inners; Described driven cylinder 78 1 ends are arranged on the 5th pivoted arm 80 in the first driver part by bearings, the other end is arranged on the 6th pivoted arm 82 in the second driver part by bearings, and the first driver part, the second driver part synchronization action also drive driven cylinder 78 contacts or leave drive roll 79.
The course of action of described driving winding film mechanism is as follows: in the first driver part, the piston rod of the first cylinder 83 stretches out, promote first connecting rod 84 and swing, first connecting rod 84 drives the first power transmission shaft 105 and rotates while swinging, and the first power transmission shaft 105 drives the 5th pivoted arm 80 and swings while rotating; In the second driver part, the second cylinder 107 piston rod stretch out, promote second connecting rod 108 and swing, second connecting rod 108 drives second driving shaft 106 and rotates while swinging, second driving shaft 106 drives the 6th pivoted arm 82 and swings while rotating; Described the first cylinder 83 and the second cylinder 107 synchronization actions, thereby drive driven cylinder 78 near and contact drive roll 79, film is clipped between drive roll 79 and driven cylinder 78, and drive roll 79 rotates under the second motor 81 drives, thereby drives the film transmission.
As shown in Fig. 1 ~ Fig. 3, described first wears membrane cylinder group, second wears the quantity of wearing membrane cylinder and the position that membrane cylinder group and rolling wear in the membrane cylinder group and does not have special requirement, can be arranged according to usual manner of the prior art, as long as can complete walking smoothly of the first film 99, the second film 100.Wear the frictional resistance of membrane cylinder to film in order to reduce, the described single membrane cylinder of wearing is comprised of bolster and cylinder 29, bolster one end is fixed on starting stave 27 by the first holder 28, the bolster other end is fixed on the second riser 102 by the second holder 30, and cylinder 29 is enclosed within on bolster and passes through bearings.
In order to improve the automaticity of rewinder of the present invention, realize the automatic control of volume membrane process, also be provided with a plurality of sensing elements on described rewinder, the installation site of each sensing element, as shown in Fig. 1 ~ Fig. 7, is fixed with two first sensors 9 for detection of first piston 12 shift positions on the first cylinder cover 11; Be fixed with two the second transducers 23 for detection of the second piston 21 shift positions on the second cylinder cover 24; Be fixed with two the 6th transducers 58 for detection of the 3rd piston 64 shift positions on the 3rd cylinder cover 56; Be fixed with two the 7th transducers 75 for detection of the 4th piston 101 shift positions on four-cylinder cover 77; Described second unreels cylinder 113 sides is provided with for responding to second and unreels on cylinder 113 four-sensor 50, the four-sensors 50 that have or not film and be arranged on the second bearing 49, and the second bearing 49 is fixed on starting stave 27 or the second riser 102; Described first unreels cylinder 112 sides is provided with for responding to first and unreels on cylinder 112 and have or not the 3rd transducer 48, the three transducers 48 of film to be arranged on the first bearing 47, and the first bearing 47 is fixed on starting stave 27 or the second riser 102; Described rolling cylinder 114 sides are provided with for responding on rolling cylinder 114 and have or not the 5th transducer 52, the five transducers 52 of film to be arranged on the 3rd bearing 51, and the 3rd bearing 51 is fixed on starting stave 27 or the second riser 102; Whether described the 8th transducer 85 departs from center for responding to the first film 99, and the 8th transducer 85 directly is fixed on starting stave 27 or the second riser 102.
the course of work of the present invention and operation principle are as follows:
First unreels on cylinder 112 the first film 99 of reeling wears the membrane cylinder group from first and wears around to film bindiny mechanism, and the tensioning degree of the first film 99 is regulated by governing mechanism of tension, to meet the demands; The first film 99 is worn around to rolling-up mechanism and be wound up into rolling cylinder 114 driving winding film mechanism to wear the membrane cylinder group under driving from rolling;
After the first film 99 is wound up into certain distance, rolling cylinder 114 stops action, film bindiny mechanism is adsorbed on the first film 99 on the second adsorption plate 95 by vacuumizing, by manually the first film 99 being cut off along the twice groove on the second adsorption plate 95, the first film 99 after cut-out is together with the second film 100 passes through adhesive tape bonding; The second film 100 is wound on second and unreels on cylinder 113 under driving winding film mechanism drives, the second film 100 is worn the membrane cylinder group from second and is worn around to film bindiny mechanism, magnetic powder brake 53 is controlled second and is unreeled cylinder 113 rotary speeies, thereby controls the tensioning of the second film 100;
After the second film 100 is wound up into certain distance, film bindiny mechanism is adsorbed on the second film 100 on the second adsorption plate 95 by vacuumizing again, then pass through manually by its cut-out, the second film 100 after cut-out and the first film 99 is together with adhesive tape bonding, then under driving, driving winding film mechanism continues to curl up on rolling cylinder 114, repeat above-mentioned coiling action later, thus being wound on rolling cylinder 114 of realizing the first film 99, the second film 100 are replaced continuously.
In said process, the 3rd transducer 48, the 5th transducer 52 respond to respectively first unreel cylinder 112, rolling cylinder 114 upper films have or not, thereby control first unreel driving mechanism, the rolling driving mechanism stops automatically; When the first film 99 is reeled, the 8th transducer 85 can be responded to the first film 99 and whether depart from center, as departs from center, and, by oil cylinder 42 actions, promote the second movable plate 32 and move, thus the status requirement of assurance winding film.
Claims (10)
1. a rewinder, is characterized in that: comprise frame and rack-mounted the first unreeling structure, the second unreeling structure, film bindiny mechanism and rolling-up mechanism;
Described frame comprises base plate (103), starting stave (27), the second riser (102) and head rod (45), it is upper that starting stave (27), the second riser (102) are fixed on base plate (103), between the second riser (102) and starting stave (27), by head rod (45), is connected and fixed;
Described the first unreeling structure comprises that first unreels cylinder (112) and first and unreel driving mechanism, first unreels the side that driving mechanism is arranged on starting stave (27), the second riser (102) bottom, first unreels cylinder (112) is arranged between starting stave (27), the second riser (102) and is arranged on first and unreel on driving mechanism, and first unreels on cylinder (112) and be wound with the first film (99);
Described the second unreeling structure comprises that second unreels cylinder (113) and second and unreel driving mechanism, second unreels the opposite side that driving mechanism is arranged on starting stave (27), the second riser (102) bottom, second unreels cylinder (113) is arranged between starting stave (27), the second riser (102) and is arranged on second and unreel on driving mechanism, and second unreels on cylinder (113) and be wound with the second film (100);
Described rolling-up mechanism comprises rolling cylinder (114) and rolling driving mechanism, the rolling driving mechanism is arranged on starting stave (27), the second riser (102) top, rolling cylinder (114) is arranged between starting stave (27), the second riser (102) and is arranged on the rolling driving mechanism, and rolling cylinder (114) is for alternately furling continuously the first film (99) and the second film (100);
Described film bindiny mechanism is arranged on starting stave (27), the second riser (102) middle part, film bindiny mechanism is for coupling together the first film (99) and the second film (100), the first unreeling structure is worn the membrane cylinder group to being provided with between film bindiny mechanism for wearing around first of the first film (99), the second unreeling structure is worn the membrane cylinder group to being provided with between film bindiny mechanism for wearing around second of the second film (100), film bindiny mechanism is to being provided with between rolling-up mechanism for wearing around the first film (99), the membrane cylinder group is worn in the rolling of the second film (100),
Described first unreels the first film (99) on cylinder (112) wears the membrane cylinder group through first and wears around to film bindiny mechanism, described second unreels the second film (100) on cylinder (113) wears the membrane cylinder group from second and wears around to film bindiny mechanism, and the first film (99), the second film (100) are worn the membrane cylinder group through rolling and worn around to rolling-up mechanism.
2. a kind of rewinder as claimed in claim 1, it is characterized in that: described rolling driving mechanism comprises the first motor (1), shaft coupling (2), power transmission shaft (3), the first spline housing (4), the first spline block set (5), the first splined shaft (6), clutch shaft bearing end cap (7), bearing (8), the first cylinder body (10), the first cylinder cover (11), first piston (12), the first air cylinder front cover (13), the first cylinder back cover (14), outer support seat (15), the first supporting bracket (16), the second supporting bracket (17), the second supporting seat (18), the first supporting seat (19), the first liftout axle (20), the second piston (21), the second cylinder back cover (22), the second cylinder cover (24), the second cylinder body (25), the second air cylinder front cover (26), the first movable plate (31), the second movable plate (32), the first linear bearing (33), the first guide rod (34), oil cylinder (42), the 3rd rotating shaft (43) and hinge (44), the first movable plate (31) is arranged on starting stave (27) outside, the second movable plate (32) is arranged on the second riser (102) outside, between the first movable plate (31) and the second movable plate (32), by two the first guide rods (34) that run through starting stave (27), the second riser (102), be connected, be fixed with respectively the first linear bearing (33) on starting stave (27), the second riser (102), two the first guide rods (34) form moving sets with the first linear bearing (33) respectively, described the second movable plate (32) outside fixed installation outer support seat (15), the first motor (1) is arranged on outer support seat (15), the output shaft of the first motor (1) is connected with power transmission shaft (3) one ends by shaft coupling (2), and power transmission shaft (3) other end is connected with the first spline block set (5), the first spline housing (4) is fixed on the first spline block set (5), the first spline block set (5) is supported in the first cylinder cover (11) and seals by clutch shaft bearing end cap (7) by bearing (8), and the first cylinder cover (11) is fixed on the second movable plate (32), the first cylinder body (10) is fixed on the second movable plate (32), the first cylinder body (10) rear and front end seals respectively assembling the first air cylinder front cover (13), the first cylinder back cover (14), first piston (12) is contained in the first cylinder body (10) and with the first cylinder body (10) and forms moving sets, the first splined shaft (6) is located in first piston (12) and, by bearings, the first splined shaft (6) coordinates transmission with the first spline housing (4), the second cylinder body (25) is fixed on the first movable plate (31), the second cylinder body (25) rear and front end seals respectively assembling the second air cylinder front cover (26), the second cylinder back cover (22), the second piston (21) is contained in the second cylinder body (25) and with the second cylinder body (25) and forms moving sets, the first liftout axle (20) is located in the second piston (21) and, by bearings, the second cylinder cover (24) is fixed on the first movable plate (31) outside and covers the first liftout axle (20), the first supporting seat (19) is fixed in described the second movable plate (32) inboard, the first supporting bracket (16) is fixed in the first supporting seat (19) end, the second supporting seat (18) is fixed in described the first movable plate (31) inboard, the second supporting bracket (17) is fixed on the second supporting seat (18) the inner, and rolling cylinder (114) two ends are supported on respectively on the first supporting bracket (16), the second supporting bracket (17), the cylinder body of oil cylinder (42) is fixing is hinged at base plate (103) above by the 3rd rotating shaft (43), and the tailpiece of the piston rod of oil cylinder (42) is connected with the second movable plate (32) by hinge (44), the centre that described the first splined shaft (6) is inner, first liftout axle (20) the inner faces respectively rolling cylinder (114) two ends, it is identical that described rolling driving mechanism and first unreels driving mechanism structure.
3. a kind of rewinder as claimed in claim 1, it is characterized in that: described second unreels driving mechanism comprises magnetic powder brake (53), the second spline block set (54), the second bearing (ball) cover (55), the 3rd cylinder cover (56), the second splined shaft (57), the 3rd bearing (ball) cover (61), the 3rd air cylinder front cover (62), the 3rd cylinder body (63), the 3rd piston (64), the 3rd cylinder back cover (65), the second spline housing (66), the first connecting plate (67), the 3rd supporting bracket (70), the 4th supporting bracket (71), four-cylinder protecgulum (72), the 4th cylinder body (73), four-cylinder bonnet (74), the second liftout axle (76), four-cylinder cover (77), the 4th piston (101) and the 3rd connecting plate (109), described the first connecting plate (67) is arranged on the second riser (102), the 3rd cylinder body (63) is fixed on the first connecting plate (67), the rear and front end of the 3rd cylinder body (63) seals respectively assembling the 3rd air cylinder front cover (62), the 3rd cylinder back cover (65), the 3rd piston (64) is contained in the 3rd cylinder body (63) and with the 3rd cylinder body (63) and forms moving sets, the second splined shaft (57) is located in the 3rd piston (64) and, by bearings, bearing seals with the 3rd bearing (ball) cover (61), the second spline housing (66) is fixed on the second spline block set (54), the second spline block set (54) by bearings in the 3rd cylinder cover (56), it is upper that the 3rd cylinder cover (56) is fixed on the 3rd cylinder body (63), and the second splined shaft (57) coordinates transmission with the second spline housing (66), magnetic powder brake (53) is fixedly connected on the second bearing (ball) cover (55) by pull bar, it is upper that the second bearing (ball) cover (55) is fixed on the 3rd cylinder cover (56), and the output shaft of magnetic powder brake (53) is connected with the second spline block set (54) and passes through the key transmission, described the 3rd connecting plate (109) is arranged on starting stave (27), the 4th cylinder body (73) is fixed on the 3rd connecting plate (109), the rear and front end of the 4th cylinder body (73) seals respectively assembling four-cylinder protecgulum (72), four-cylinder bonnet (74), the 4th piston (101) is contained in the 4th cylinder body (73) and with the 4th cylinder body (73) and forms moving sets, the second liftout axle (76) is located in the 4th piston (101) and, by bearings, four-cylinder cover (77) is fixed on the 4th cylinder body (73) and goes up and cover the second liftout axle (76), fix the 3rd supporting bracket (70) on described the first connecting plate (67), fix the 4th supporting bracket (71) on described the 3rd connecting plate (109), second unreels cylinder (113) two ends, and to be supported on respectively the 3rd supporting bracket (70), the 4th supporting bracket (71) upper, and described the second splined shaft (57) is inner, second liftout axle (76) the inner faces respectively the second centre that unreels cylinder (113) two ends.
4. a kind of rewinder as claimed in claim 3, it is characterized in that: described the first connecting plate (67) is arranged on the second riser (102) by a set of guiding support assembly, the 3rd connecting plate (109) is arranged on starting stave (27) by another set of guiding support assembly, between the first connecting plate (67) and the 3rd connecting plate (109), by the second connecting rod (110), be connected, transmission nut (60) is fixed on the second riser (102), drive lead screw (59) Screw assembly is in transmission nut (60), drive lead screw (59) is inner fixing with the first connecting plate (67).
5. a kind of rewinder as claimed in claim 4, it is characterized in that: described guiding support assembly comprises the second linear bearing (68) and the second guide rod (69), two the second guide rods (69) are vertically fixed on the second riser (102) medial surface, the first connecting plate (67), the 3rd connecting plate (109) are provided with two holes corresponding with the second guide rod (69), fixed installation the second linear bearing (68) in hole, the second guide rod (69) forms moving sets with the second linear bearing (68).
6. a kind of rewinder as claimed in claim 1, it is characterized in that: described film bindiny mechanism comprises the second adsorption plate (95), the second back plate (96) and absorption cover plate (97), the second back plate (96) both sides are separately fixed on starting stave (27), the second riser (102), it is upper that the second adsorption plate (95) is fixed on the second back plate (96), between the second adsorption plate (95) and the second back plate (96), is provided with cavity; Have the pore be communicated with cavity on described the second back plate (96), be connected to joint on pore; Have the sucker be communicated with cavity on described the second adsorption plate (95), sucker is for adsorbent thin film; Absorption cover plate (97) is upper in conjunction with being fixed on the second adsorption plate (95), on absorption cover plate (97), has the groove that twice are convenient to cut off film.
7. a kind of rewinder as claimed in claim 1, it is characterized in that: described the first unreeling structure to wearing on the film route of film bindiny mechanism is provided with filming-drawing mechanism, described filming-drawing mechanism comprises two cover membrane assemblies, L shaped bearing (92), the first adsorption plate (93), the first back plate (94) and roller shaft (88), two cover membrane assemblies are separately fixed on second riser (102), starting stave (27) of both sides, single cover membrane assembly comprises the 4th bearing (86), line rail (87), Rodless cylinder (91), the 4th connecting plate (111), slide block (90) and buffer (115), the 4th bearing (86) is fixed on starting stave (27) or the second riser (102), Rodless cylinder (91), line rail (87) is fixed on the 4th bearing (86), the 4th connecting plate (111) is connected on the sliding part of Rodless cylinder (91), the 4th connecting plate (111) below fixed installation slide block (90), slide block (90) forms moving sets with line rail (87), be provided with two buffers (115) at the two ends of the 4th bearing (86), the 4th connecting plate (111) that two L shaped bearings (92) are separately fixed on two cover membrane assemblies is upper, and it is upper that the first adsorption plate (93) is fixed on two L shaped bearings (92), and the first back plate (94) is fixed on the first adsorption plate (93), it is upper that two the second connecting plates (89) are separately fixed at two the 4th connecting plates (111), and roller shaft (88) is arranged on two the second connecting plates (89) by bearings.
8. a kind of rewinder as claimed in claim 1, it is characterized in that: described the first unreeling structure to wearing on the film route of film bindiny mechanism is provided with governing mechanism of tension, described governing mechanism of tension comprises the first tension adjustment assembly, the second tension adjustment assembly, axle (104) and tension roller (38), described the first tension adjustment assembly comprises the first rotating shaft (35), the first outer pivoted arm (36) and the first cock arm (37), the first rotating shaft (35) by bearings on starting stave (27), the first rotating shaft (35) outer end and the first outer pivoted arm (36) one ends are hinged, one end of first outer pivoted arm (36) other end and a low rubbing cylinder (46) is hinged, low rubbing cylinder (46) is supported on starting stave (27) by bearing pin, described the first rotating shaft (35) is inner to be fixedly connected with the first cock arm (37) one ends, described the second tension mechanism comprises the second rotating shaft (39), the second outer pivoted arm (40) and the second cock arm (41), the second rotating shaft (39) by bearings on the second riser (102), the second rotating shaft (39) outer end and the second outer pivoted arm (40) one ends are hinged, one end of second outer pivoted arm (40) other end and another low rubbing cylinder (46) is hinged, it is upper that low rubbing cylinder (46) is supported on the second riser (102) by bearing pin, and the inner of described the second rotating shaft (39) is fixedly connected with the second cock arm (41) one ends, it is upper that the two ends of described axle (104) are separately fixed at the first cock arm (37), the second cock arm (41), tension roller (38) by bearings on axle (104).
9. a kind of rewinder as claimed in claim 1 is characterized in that: described film bindiny mechanism is provided with and drives winding film mechanism to wearing on the film route of rolling-up mechanism; Described driving winding film mechanism comprises drive roll (79), the second motor (81), driven cylinder (78), the first driver part and the second driver part; Described drive roll (79) two ends are upper at starting stave (27), the second riser (102) by bearings respectively, and an end of drive roll (79) is by the output shaft connection for transmission of shaft coupling and the second motor (81); Described the first driver part comprises the first power transmission shaft (105), first connecting rod (84), the first cylinder (83) and the 5th pivoted arm (80), the first power transmission shaft (105) uses bearings on starting stave (27), first connecting rod (84) is fixed on the first power transmission shaft (105) outer end, the first cylinder (83) one ends and first connecting rod (84) are hinged, it is upper that the first cylinder (83) other end is hinged on starting stave (27) by hinge, and the 5th pivoted arm (80) is fixed in the first power transmission shaft (105) the inner; Described the second driver part comprises second driving shaft (106), second connecting rod (108), the second cylinder (107) and the 6th pivoted arm (82), second driving shaft (106) uses bearings on the second riser (102), second connecting rod (108) is fixed on second driving shaft (106) outer end, the second cylinder (107) one ends and second connecting rod (108) are hinged, it is upper that the second cylinder (107) other end is hinged on the second riser (102) by hinge, and the 6th pivoted arm (82) is fixed in second driving shaft (106) the inner; Described driven cylinder (78) one ends are arranged on the 5th pivoted arm (80) in the first driver part by bearings, it is upper that the other end is arranged on the 6th pivoted arm (82) in the second driver part by bearings, and the first driver part, the second driver part synchronization action also drive driven cylinder (78) and contact or leave drive roll (79).
10. a kind of rewinder as claimed in claim 1, is characterized in that: also be provided with a plurality of sensing elements on described rewinder, be fixed with two first sensors (9) for detection of first piston (12) shift position on the first cylinder cover (11); Be fixed with two the second transducers (23) for detection of the second piston (21) shift position on the second cylinder cover (24); Be fixed with two the 6th transducers (58) for detection of the 3rd piston (64) shift position on the 3rd cylinder cover (56); Be fixed with two the 7th transducers (75) for detection of the 4th piston (101) shift position on four-cylinder cover (77); Described second unreels cylinder (113) side is provided with for responding to second and unreels the four-sensor (50) that has or not film on cylinder (113), it is upper that four-sensor (50) is arranged on the second bearing (49), and the second bearing (49) is fixed on starting stave (27) or the second riser (102); Described first unreels cylinder (112) side is provided with for responding to first and unreels on cylinder (112) the 3rd transducer (48) that has or not film, it is upper that the 3rd transducer (48) is arranged on the first bearing (47), and the first bearing (47) is fixed on starting stave (27) or the second riser (102); Described rolling cylinder (114) side is provided with the 5th transducer (52) that has or not film for responding on rolling cylinder (114), it is upper that the 5th transducer (52) is arranged on the 3rd bearing (51), and the 3rd bearing (51) is fixed on starting stave (27) or the second riser (102); Whether the 8th transducer (85) departs from center for responding to the first film (99), and the 8th transducer (85) directly is fixed on starting stave (27) or the second riser (102).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103947194A CN102522593B (en) | 2011-12-02 | 2011-12-02 | Rewinding machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103947194A CN102522593B (en) | 2011-12-02 | 2011-12-02 | Rewinding machine |
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| Publication Number | Publication Date |
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| CN102522593A CN102522593A (en) | 2012-06-27 |
| CN102522593B true CN102522593B (en) | 2013-12-11 |
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| CN2011103947194A Active CN102522593B (en) | 2011-12-02 | 2011-12-02 | Rewinding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108808118A (en) * | 2018-07-05 | 2018-11-13 | 深圳市德宇智能装备有限公司 | A kind of tensile members applied to quadrate lithium battery up- coiler |
| CN110101285B (en) * | 2019-06-19 | 2024-04-12 | 南京佩全超洋科技有限公司 | Wreath manufacturing equipment and working method thereof |
| CN113470994B (en) * | 2021-08-12 | 2022-08-02 | 深圳市纬迪实业发展有限公司 | Full-automatic winder of intelligence film capacitor based on thing networking |
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| US5035373A (en) * | 1986-04-08 | 1991-07-30 | John Brown, Inc. | Constant contact lay-on roll winder |
| CN2665087Y (en) * | 2003-10-30 | 2004-12-22 | 张春华 | Winding machine |
| CN201151577Y (en) * | 2007-12-05 | 2008-11-19 | 张春华 | Novel rolling device of casting film unit |
| CN201287982Y (en) * | 2008-10-24 | 2009-08-12 | 汕头市远东轻化装备有限公司 | Film rolling apparatus |
| CN202352783U (en) * | 2011-12-02 | 2012-07-25 | 无锡先导自动化设备股份有限公司 | Rewinding machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP3211189B2 (en) * | 1999-02-23 | 2001-09-25 | 邦次 柳沢 | Continuous winding device for plastic molded film ears |
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|---|---|---|---|---|
| US5035373A (en) * | 1986-04-08 | 1991-07-30 | John Brown, Inc. | Constant contact lay-on roll winder |
| CN2665087Y (en) * | 2003-10-30 | 2004-12-22 | 张春华 | Winding machine |
| CN201151577Y (en) * | 2007-12-05 | 2008-11-19 | 张春华 | Novel rolling device of casting film unit |
| CN201287982Y (en) * | 2008-10-24 | 2009-08-12 | 汕头市远东轻化装备有限公司 | Film rolling apparatus |
| CN202352783U (en) * | 2011-12-02 | 2012-07-25 | 无锡先导自动化设备股份有限公司 | Rewinding machine |
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Address after: 214028 Jiangsu Province, Wuxi national hi tech Industrial Development Zone, new Xi Road No. 20 Patentee after: WUXI LEAD INTELLIGENT EQUIPMENT CO., LTD. Address before: 214028 Jiangsu Province, Wuxi national hi tech Industrial Development Zone, new Xi Road No. 20 Patentee before: Wuxi Lead Auto Equipment Co., Ltd. |