CN102517053A - Method for rapidly pyrolyzing waste mycelium - Google Patents
Method for rapidly pyrolyzing waste mycelium Download PDFInfo
- Publication number
- CN102517053A CN102517053A CN2011103888552A CN201110388855A CN102517053A CN 102517053 A CN102517053 A CN 102517053A CN 2011103888552 A CN2011103888552 A CN 2011103888552A CN 201110388855 A CN201110388855 A CN 201110388855A CN 102517053 A CN102517053 A CN 102517053A
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- China
- Prior art keywords
- pyrolysis
- waste mycelia
- waste
- mycelia
- fast pyrogenation
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E50/00—Technologies for the production of fuel of non-fossil origin
- Y02E50/10—Biofuels, e.g. bio-diesel
Abstract
The invention relates to a method for rapidly pyrolyzing waste mycelium, and belongs to the field of microorganism and new energy. The method comprises the steps of: drying the waste mycelium according to characteristics of the waste mycelium containing organic materials such as protein, fat and cellulose, adding with appropriate hole making agent for granulating, feeding into a pyrolysis reactor, rapidly pyrolyzing in a thermal reactor under an anoxic condition, controlling pyrolysis temperature and reaction time, generating pyrolysis coke, and multi-stage condensing the generated gas to below 100 DEG C in a condenser so as to obtain pyrolysis oil (containing oil phase and water phase) and non-condensable gas. The pyrolysis coke can be further processed into active carbon; and the pyrolysis oil is taken as chemical raw material or rectifying biological diesel oil. According to the invention, the pyrolysis method is used for treating the solid waste mycelium in biopharmaceutical industry, so that the reutilization, the minimization and the harmlessness of the waste mycelium can be effectively realized.
Description
Technical field
The invention belongs to mikrobe and new energy field, relate to a kind of method of fast pyrogenation waste mycelia, the main raw material that this method is directed against is a bio-pharmaceuticals industry solid waste waste mycelia, mainly contains crude fibre, crude protein, fat, Mierocrystalline cellulose etc.
Background technology
Waste mycelia is the solid waste that produces in the bio-pharmaceuticals production of antibiotics process; Its staple comprises mycelium, residue substratum, fermentating metabolism product and small amount of residual microbiotic; Produce 8~10 tons of wet waste mycelia estimations approximately according to producing 1 ton of microbiotic, China produced about 1,300,000 tons of antibiotic bacterium dregs in 2009.Because microbiotic waste mycelia generation is big, water ratio is high; Processing costs is high; Have the Board Lot of handling qualification few and processing power is limited, limited it and burned according to the Hazardous wastes processing mode or landfill is disposed, the handling problem of waste mycelia becomes increasingly conspicuous.
The protein, fat, the Mierocrystalline cellulose that contain some amount in the waste mycelia; Also contain plurality of enzymes and other nutritive ingredient; Can prepare biogas with fermentation method, and produce in the microbiotic process, produce abundant chitin and a certain amount of ergosterol simultaneously at microbial fermentation; Also have the part scholar to carry out the research and development of from waste mycelia, extracting chitosan and ergosterol, but economic benefit and environmental benefit are lower.
Summary of the invention
The present invention provides a kind of method of fast pyrogenation waste mycelia for solving the problems of the prior art, and this method makes the reactant fast pyrogenation, realizes the recycling of waste mycelia.
The present invention is according to containing organic characteristics such as protein, fat, Mierocrystalline cellulose in the waste mycelia, waste mycelia is dry, adds that an amount of perforating agent mixes, after the granulation; Send into pyrolysis reactor, fast pyrogenation under the anoxic condition in thermal reactor, control pyrolysis temperature and reaction times; Make the reactant fast pyrogenation; The gas that generates pyrolysis coke, generation is condensed to below 100 ℃ after through the multi-stage condensing device, obtains pyrolysis oil, and noncondensable gas.
The effect of fast pyrogenation is to make the carbon compound of organic materials change liquid pyrolysis condensation product (pyrolysis oil) and using pyrolysis coke and pyrolysis gas into.It is emerging Technology that pyrogenic silica is handled the microbiotic waste mycelia; Utilize thermolability organic in the waste mycelia; At about 200 ℃ to 600 ℃, preferred about 450 ℃, make under the oxygen free condition that the organism decomposes obtains pyrolysis oil, pyrolysis coke and noncondensable gas in the waste mycelia.Pyrogenic silica can effectively make bacterium slag resource utilization, minimizing, innoxious.The report that does not also utilize before MSDS makes eye bright relevant for the mycelium pyrolysis.
The present invention is achieved through following technical scheme:
A kind of method of fast pyrogenation waste mycelia, it may further comprise the steps:
A. waste mycelia is carried out drying under 105 ℃;
B. add that perforating agent mixes with dried waste mycelia, granulation, said perforating agent and waste mycelia are 2-5 by mass ratio: 100;
C. the waste mycelia particle is preheating to 100~200 ℃ under the anoxic condition in pyrolysis reactor, gets into pyrolysis phase then;
D. waste mycelia is controlled at 250 ℃~600 ℃ in the temperature of pyrolysis reactor; Residence time 10-30min; Make the waste mycelia fast pyrogenation, generate pyrolysis coke, the gas of generation through multistage fractional condensation device after multistage fractional condensation obtain the pyrolysis oil and the noncondensable gas of different components.
Described perforating agent is a kind of or its mixture in salt of wormwood, zinc chloride or the potassium primary phosphate.
Preferably, the method for described fast pyrogenation waste mycelia is characterized in that it is further comprising the steps of:
E. get pyrolysis coke through gravity separation.
Preferably, the method for described fast pyrogenation waste mycelia is characterized in that, wherein waste mycelia is as logistics use screw feeder importing continuously.
Preferably, the method for described fast pyrogenation waste mycelia is characterized in that, uses the nitrogen starvation in the said pyrolytic process.
Preferably, the method for described fast pyrogenation waste mycelia is characterized in that, said multistage fractional condensation device adopts tubulation or plate-type condenser.
Preferably, the method for described fast pyrogenation waste mycelia, said pyrolysis reactor is made up of the alloy of Inconel(nickel alloys) or incoloy or other tolerances HCl.
The beneficial effect that the present invention compared with prior art has:
The present invention is directed to the deficiency of existing waste mycelia treatment technology; Pyrolysis characteristics according to waste mycelia; After waste thallus oven dry, granulation, send into pyrolysis reactor according to certain input speed, control pyrolysis temperature and reaction times; Make the reactant fast pyrogenation, pyrolysis coke and pyrolysis oil are title product.The inventive method can improve environment and economic benefit that waste mycelia is handled.
Embodiment
Below in conjunction with specific embodiment the present invention is explained further details:
Embodiment one
1, waste mycelia is carried out drying under 105 ℃.
2, be to add perforating agent at 2.5: 100 by the mass ratio of perforating agent salt of wormwood and waste mycelia, mix with dried waste mycelia, granulation.
3, the waste mycelia particle is preheated to 150 ℃.
4, the waste mycelia particulate material of preheating is sent into pyrolysis reactor, the pyrolytic reaction actuator temperature is controlled at 300 ℃, 20 minutes residence time; Make gas that pyrolysis produces through below the condensing surface multi-stage condensing to 100 ℃; Pyrolysis oil productive rate 30.33%, wherein oil phase 4.9%, calorific value 30.332MJ/kg; Water ratio 13.05%, density 1.0734g/cm
3Coke yield 60.83%, calorific value 23.519MJ/kg.
Embodiment two
1, waste mycelia is carried out drying under 105 ℃.
2, be to add perforating agent at 3: 100 by the mass ratio of perforating agent zinc chloride and waste mycelia, mix with dried waste mycelia, granulation.
3. the waste mycelia particle is preheated to 150 ℃.
4, the waste mycelia particulate material of preheating is sent into pyrolysis reactor, the pyrolytic reaction actuator temperature is controlled at 350 ℃, 18 minutes residence time; Make gas that pyrolysis produces through below the condensing surface multi-stage condensing to 80 ℃; Pyrolysis liquid productive rate 36.45%, wherein oil phase 9.30%, calorific value 31.261MJ/kg; Water ratio 28.14%, density 1.0726g/cm
3Coke yield 54.17%, calorific value 21.099MJ/kg.
Embodiment three
1, waste mycelia is carried out drying under 105 ℃.
2, the mass ratio by perforating agent potassium primary phosphate and waste mycelia is 3.5: 100 adding perforating agents, and dried waste mycelia is carried out granulation 0.5mm.
3, the waste mycelia particle is preheated to 150 ℃.
4, the waste mycelia particulate material of preheating is sent into pyrolysis reactor, the pyrolytic reaction actuator temperature is controlled at 450 ℃, 15 minutes residence time; Make gas that pyrolysis produces through below the condensing surface multi-stage condensing to 100 ℃; Pyrolysis liquid productive rate 41.16%, wherein oil phase 12.78%, calorific value 32.351MJ/kg; Water ratio 9.18%, density 1.0449g/cm
3Coke yield 45.83%, calorific value 21.094MJ/kg.
Claims (6)
1. the method for a fast pyrogenation waste mycelia is characterized in that it may further comprise the steps:
A. waste mycelia is carried out drying under 105 ℃;
B. add that perforating agent mixes with dried waste mycelia, granulation, said perforating agent and waste mycelia are 2-5 by mass ratio: 100;
C. the waste mycelia particle is preheating to 100~200 ℃ under the anoxic condition in pyrolysis reactor, gets into pyrolysis phase then;
D. waste mycelia is controlled at 250 ℃~600 ℃ in the temperature of pyrolysis reactor; Residence time 10-30min; Make the waste mycelia fast pyrogenation, generate pyrolysis coke, the gas of generation through multistage fractional condensation device after multistage fractional condensation obtain the pyrolysis oil and the noncondensable gas of different components.
Described perforating agent is a kind of or its mixture in salt of wormwood, zinc chloride or the potassium primary phosphate.
2. the method for fast pyrogenation waste mycelia as claimed in claim 1 is characterized in that it is further comprising the steps of:
E. get pyrolysis coke through gravity separation.
3. the method for fast pyrogenation waste mycelia as claimed in claim 1 is characterized in that, wherein waste mycelia is as logistics use screw feeder importing continuously.
4. the method for fast pyrogenation waste mycelia as claimed in claim 1 is characterized in that, uses the nitrogen starvation in the said pyrolytic process.
5. the method for fast pyrogenation waste mycelia as claimed in claim 1 is characterized in that, said multistage fractional condensation device adopts tubulation or plate-type condenser.
6. the method for fast pyrogenation waste mycelia as claimed in claim 1 is characterized in that,
Said pyrolysis reactor is made up of the alloy of Inconel(nickel alloys) or incoloy or other tolerances HCl.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103090398A (en) * | 2013-03-01 | 2013-05-08 | 福建省丰泉环保控股有限公司 | System and technology for comprehensively treating and utilizing mycelia waste produced in pharmaceutical industry in recycling mode |
CN104109550A (en) * | 2013-04-22 | 2014-10-22 | 中国农业机械化科学研究院 | Method and system for preparing biological oil by antibiotic bacteria residue |
CN105598158A (en) * | 2016-01-28 | 2016-05-25 | 中南大学 | Phosphorus-based biochar material, and preparation and application thereof |
CN110734795A (en) * | 2019-11-27 | 2020-01-31 | 中国林业科学研究院林产化学工业研究所 | Method for preparing biofuel from yeasts |
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CN101020826A (en) * | 2007-03-09 | 2007-08-22 | 华东理工大学 | Kitchen refuse coking treatment process and apparatus |
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Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103090398A (en) * | 2013-03-01 | 2013-05-08 | 福建省丰泉环保控股有限公司 | System and technology for comprehensively treating and utilizing mycelia waste produced in pharmaceutical industry in recycling mode |
CN104109550A (en) * | 2013-04-22 | 2014-10-22 | 中国农业机械化科学研究院 | Method and system for preparing biological oil by antibiotic bacteria residue |
CN104109550B (en) * | 2013-04-22 | 2016-01-20 | 中国农业机械化科学研究院 | A kind of method and system of antibiotic bacterium dregs preparing bio-oil |
CN105598158A (en) * | 2016-01-28 | 2016-05-25 | 中南大学 | Phosphorus-based biochar material, and preparation and application thereof |
CN110734795A (en) * | 2019-11-27 | 2020-01-31 | 中国林业科学研究院林产化学工业研究所 | Method for preparing biofuel from yeasts |
CN110734795B (en) * | 2019-11-27 | 2021-12-24 | 中国林业科学研究院林产化学工业研究所 | Method for preparing biofuel from yeast |
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Application publication date: 20120627 |