CN102513654A - Cold roll forming online automatic welding device - Google Patents
Cold roll forming online automatic welding device Download PDFInfo
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- CN102513654A CN102513654A CN2011104514392A CN201110451439A CN102513654A CN 102513654 A CN102513654 A CN 102513654A CN 2011104514392 A CN2011104514392 A CN 2011104514392A CN 201110451439 A CN201110451439 A CN 201110451439A CN 102513654 A CN102513654 A CN 102513654A
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- roller
- top roll
- seat
- base
- limit roller
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Abstract
The invention relates to a cold roll forming online automatic welding device, which belongs to essential equipment for online welding forming of a cold-rolled section steel production line. The production line for a cold-rolled closed section bar, a medium plate and CO2 (carbon dioxide) shielded welding comprises a base and a beam frame, and is characterized in that two lower roll devices are symmetrically mounted on a bottom plate of the base, two side roll adjusting devices are mounted on the outer sides of the lower roll devices respectively on the base, the beam frame is mounted on the upper portion of the base, two upper roll compression adjusting devices are symmetrically mounted on the beam frame, a welding holder mechanism is mounted on one upper roll compression adjusting device, and an incoming material sensor is mounted at the bottom of one upper roll seat. The cold roll forming online automatic welding device has the advantages of novel and simple structure, simplicity in operation, convenience in maintenance, avoidance of scratching the surfaces of welded tubes, guarantee of unchanged shapes of welded tube section bars, and the like, thereby belonging to novel cold roll forming online automatic welding devices integrating economy and practicability.
Description
Technical field
The on-line automatic welder of cold roll forming of the present invention belongs to the visual plant of the online welding fabrication of cold-rolled forming section production line, clod wash rear enclosed section bar, cut deal, CO
2The production line of protection welding.
Background technology
At present, on the cold-rolled forming section production line, major part is the opening section bar; Simultaneously the thickness of slab of section bar is thinner, scarcely need weld or adopt high-frequency welding, and cold-forming shapes is when being the automobile side carriage plate; Thickness of slab is thicker, section bar welds after sealing moulding, and welding manner cannot be realized in the past.To existing problem in the above-mentioned prior art, the on-line automatic welder of a kind of novel cold roll forming of research and design, existing problem is very necessary in the prior art thereby overcome.
Summary of the invention
In view of existing problem in the above-mentioned prior art, the objective of the invention is the on-line automatic welder of a kind of novel cold roll forming of research and design.In order to what exist in the solution prior art:, section bar thicker for thickness of slab welds the problem that existing welding manner cannot be realized after sealing moulding.
Technical solution of the present invention is achieved in that
The on-line automatic welder of cold roll forming of the present invention is made up of base, roof beam structure; It is characterized in that symmetry is equipped with two following roller arrangements on the base plate of base; In the outside of following roller arrangement, a limit roller adjusting device is housed respectively on the base; Roof beam structure is equipped with on top at base, and symmetry is equipped with two top rolls and compresses adjusting device on roof beam structure; A top roll therein compresses electrode holder mechanism is housed on the adjusting device; The supplied materials sensor is equipped with in a bottom of going up roller seat therein.
Roller arrangement down of the present invention is made up of lower roll and lower roller base; Lower roll is contained on the lower roller base through axle, and lower roller base fixedly is loaded on the base plate of base.
Limit of the present invention roller adjusting device is made up of limit roller seat press strip, limit roller seat, limit roller adjustment screw mandrel, limit roller adjustment nut and limit roller; Limit roller seat press strip is fitted in limit roller seat activity on the base plate of base, and the limit roller is loaded on the roller seat of limit through axle; Limit roller adjustment screw is loaded on the sidewall of base, and an end of limit roller adjustment screw mandrel passes limit roller adjustment nut and is contained on the roller seat of limit; Rotation limit roller adjustment screw mandrel makes the side-to-side movement on base under the constraint of limit roller seat press strip of limit roller seat.
Top roll of the present invention compress adjusting device by top roll adjustment screw mandrel, top roll adjustment screw, top roll, go up roller seat, a top roll adjustment seat press strip, top roll adjustment seat, top roll clamping screw and top roll and compress screw and form; Top roll adjustment seat press strip is fitted in the activity of top roll adjustment seat on the roof beam structure; The top roll clamp nut is contained on the top roll adjustment seat, and the top roll clamping screw passes top roll and compresses screw and be contained in and roll on the seat, and last roll shaft is loaded on the roller seat; Rotation top roll clamping screw is that the gathering sill that last roller seat is adjusted seat along top roll moves up and down; Top roll adjustment screw is loaded on the sidewall of roof beam structure, and top roll adjustment screw mandrel passes top roll adjustment screw and is loaded on the top roll adjustment seat; Rotation top roll adjustment screw mandrel make top roll adjustment seat under the constraint of top roll adjustment seat press strip on roof beam structure move left and right, drive simultaneously and go up the roller seat move left and right.
Electrode holder of the present invention mechanism is made up of welder frame, tooth bar, gear, guide rail slide block, servo deceleration machine, electrode holder roller bar, electrode holder adjustment assembly and roller; The welder frame is loaded on the inboard of the top roll adjustment seat of a side, and tooth bar and guide rail slide block are loaded on the bottom of welder frame; The servo deceleration machine fixedly is loaded on the guide rail slide block; The wheel and rack engagement; Servo deceleration machine driven gear moves forward and backward along the guide rail slide block; Electrode holder roller bar is loaded on the servo deceleration machine, and electrode holder adjustment assembly and roller are contained on the roller bar.
According to the shape of cold-forming shapes, with the lower roll fixed position; Rotation limit roller adjustment screw mandrel moves the limit roller seat, makes roller location, limit; Rotation top roll adjustment screw mandrel makes the running fix of top roll adjustment seat, and it is the twice of thickness of slab that rotation top roll clamping screw makes the roll gap of top roll and lower roll.Working as the cold-forming shapes that comes out from shaping machine set after unit is adjusted is detected by the supplied materials sensor; After time-delay, the servo deceleration machine drives electrode holder roller bar, roller, electrode holder adjustment assembly, walks along section bar steel band limit; The assurance welding position is correct, satisfies interrupted at a high speed welding simultaneously.
Advantage of the present invention is conspicuous, mainly shows:
1, the present invention adopts three direction pressure rollers, makes that section bar welds when guaranteeing shape after the clod wash;
2, the present invention adopts three direction pressure rollers, can not scratch surface of welded pipe;
3, the present invention adopts servomotor to weld automatically, can intermittently weld;
4, the present invention is simple to operate, and is easy to maintenance.
The present invention have novel structure, simple in structure, simple to operate, easy to maintenance, can not scratch surface of welded pipe, guarantee advantages such as the welded tube profile shapes is constant, it puts goods on the market in enormous quantities and will produce positive social benefit and remarkable economic efficiency.
Description of drawings
The present invention has 3 width of cloth accompanying drawings, wherein:
Accompanying drawing 1 is structural representation of the present invention;
Accompanying drawing 2 is the vertical view of Fig. 1;
Accompanying drawing 3 is the A-A view of Fig. 1.
In the drawings: I; Following roller arrangement II; Limit roller adjusting device III; Top roll compresses adjusting device IV; Electrode holder mechanism 1; Base 2; Lower roll 3; Lower roller base 4; Limit roller seat press strip 5; Limit roller seat 6; Limit roller adjustment screw mandrel 7; Limit roll body General Political Department nut 8; Limit roller 9; Roof beam structure 10; Top roll adjustment screw mandrel 11; Top roll adjustment screw 12; Top roll 13; Last roller seat 14; Top roll adjustment seat press strip 15; Top roll adjustment seat 16; Top roll clamping screw 17; Top roll compresses screw 18; Welder frame 19; Tooth bar 20; Gear 21; Guide rail slide block 22; Servo deceleration machine 23; Electrode holder roller bar 24; Electrode holder adjustment assembly 25; Roller 26; The supplied materials sensor.
The specific embodiment
Practical implementation of the present invention for example shown in the accompanying drawing, is made up of base 1,9 in roof beam structure; It is characterized in that symmetry is equipped with two following roller arrangement I on the base plate of base 1; In the outside of following roller arrangement I, a limit roller adjusting device II is housed respectively on the base 1; On the top of base 1 roof beam structure 9 is housed, symmetry is equipped with two top rolls and compresses adjusting device III on roof beam structure 9; A top roll therein compresses the IV of electrode holder mechanism is housed on the adjusting device III; Supplied materials sensor 26 is equipped with in a bottom of going up roller seat 13 therein.
Following roller arrangement I is made up of lower roll 2 and 3 of lower roller bases; Lower roll 2 is contained on the lower roller base 3 through axle, and lower roller base 3 fixedly is loaded on the base plate of base 1.
Limit roller adjusting device II is made up of limit roller seat press strip 4, limit roller seat 5, limit roller adjustment screw mandrel 6, limit roller adjustment nut 7 and 8 on limit roller; Limit roller seat press strip 4 is fitted in roller seat 5 activities in limit on the base plate of base 1, and limit roller 8 is loaded on the limit roller seat 5 through axle; Limit roller adjustment screw 7 is loaded on the sidewall of base 1, and an end of limit roller adjustment screw mandrel 6 passes limit roller adjustment nut 7 and is contained on the limit roller seat 5; Rotation limit roller adjustment screw mandrel 6 makes limit roller seat 5 side-to-side movement on base 1 under the constraint of limit roller seat press strip 4.
Top roll compress adjusting device III by top roll adjustment screw mandrel 10, top roll adjustment screw 11, top roll 12, go up roller seat 13, a top roll adjustment seat press strip 14, top roll adjustment seat 15, top roll clamping screw 16 and top roll and compress 17 of screws and form; Top roll adjustment seat press strip 14 is fitted in 15 activities of top roll adjustment seat on the roof beam structure 9; Top roll clamp nut 17 is contained on the top roll adjustment seat 15, and top roll clamping screw 16 passes top roll and compresses screw 17 and be contained in and roll on the seat 13, and 12 of top rolls are loaded on the roller seat 13; Rotation top roll clamping screw 16 is that the gathering sill that last roller seat 13 is adjusted seat 15 along top roll moves up and down; Top roll adjustment screw 11 is loaded on the sidewall of roof beam structure 9, and top roll adjustment screw mandrel 10 passes top roll adjustment screw 11 and is loaded on the top roll adjustment seat 15; Rotation top roll adjustment screw mandrel 10 make top roll adjustment seat 1 under the constraint of top roll adjustment seat press strip 14 on roof beam structure move left and right, drive simultaneously and go up roller seat 13 move left and right.
The IV of electrode holder mechanism is made up of welder frame 18, tooth bar 19, gear 20, guide rail slide block 21, servo deceleration machine 22, electrode holder roller bar 23, electrode holder adjustment assembly 24 and 25 of rollers; Welder frame 18 is loaded on the inboard of the top roll adjustment seat 15 of a side, and tooth bar 19 and guide rail slide block 21 are loaded on the bottom of welder frame 18; Servo deceleration machine 22 fixedly is loaded on the guide rail slide block 21; Gear 20 and tooth bar 19 engagements; Servo deceleration machine 22 driven gears 20 move forward and backward along guide rail slide block 21; Electrode holder roller bar 23 is loaded on the servo deceleration machine 22, and electrode holder adjustment assembly 24 is contained on the roller bar 23 with roller 25.
The above; Be merely the preferable specific embodiment of the present invention; But protection scope of the present invention is not limited thereto; All are familiar with the technical staff in present technique field in technical scope disclosed by the invention, are equal to replacement or change and all should be encompassed within protection scope of the present invention according to technical scheme of the present invention and design of the present invention thereof.
Claims (5)
1. the on-line automatic welder of cold roll forming is made up of base (1), roof beam structure (9); It is characterized in that symmetry is equipped with two following roller arrangements (I) on the base plate of base (1); In the outside of following roller arrangement (I), a limit roller adjusting device (II) is housed respectively on the base (1); On the top of base (1) roof beam structure (9) is housed, in the last symmetry of roof beam structure (9) two top rolls is housed and compresses adjusting device (III); A top roll therein compresses electrode holder mechanism (IV) is housed on the adjusting device (III); Supplied materials sensor (26) is equipped with in a bottom of going up roller seat (13) therein.
2. the on-line automatic welder of cold roll forming according to claim 1 is characterized in that described down roller arrangement (I) is made up of lower roll (2) and lower roller base (3); Lower roll (2) is contained on the lower roller base (3) through axle, and lower roller base (3) fixedly is loaded on the base plate of base (1).
3. the on-line automatic welder of cold roll forming according to claim 1 is characterized in that described limit roller adjusting device (II) is made up of limit roller seat press strip (4), limit roller seat (5), limit roller adjustment screw mandrel (6), limit roller adjustment nut (7) and limit roller (8); Limit roller seat press strip (4) is fitted in limit roller seat (5) activity on the base plate of base (1), and limit roller (8) is loaded on the limit roller seat (5) through axle; Limit roller adjustment screw (7) is loaded on the sidewall of base (1), and an end of limit roller adjustment screw mandrel (6) passes limit roller adjustment nut (7) and is contained on the limit roller seat (5); Rotation limit roller adjustment screw mandrel (6) makes limit roller seat (5) under the constraint of limit roller seat press strip (4), go up side-to-side movement at base (1).
4. the on-line automatic welder of cold roll forming according to claim 1, it is characterized in that described top roll compress adjusting device (III) by top roll adjustment screw mandrel (10), top roll adjustment screw (11), top roll (12), go up roller seat (13), a top roll adjustment seat press strip (14), top roll adjustment seat (15), top roll clamping screw (16) and top roll and compress screw (17) and form; Top roll adjustment seat press strip (14) is fitted in (15) activity of top roll adjustment seat on the roof beam structure (9); Top roll clamp nut (17) is contained on the top roll adjustment seat (15), and top roll clamping screw (16) passes top roll and compresses screw (17) and be contained on the roller seat (13), and top roll (12) is loaded on the roller seat (13) through axle; Rotation top roll clamping screw (16) makes roller seat (13) move up and down along the gathering sill of top roll adjustment seat (15); Top roll adjustment screw (11) is loaded on the sidewall of roof beam structure (9), and top roll adjustment screw mandrel (10) passes top roll adjustment screw (11) and is loaded on the top roll adjustment seat (15); Rotation top roll adjustment screw mandrel (10) make top roll adjustment seat (15) under the constraint of top roll adjustment seat press strip (14) on roof beam structure move left and right, drive simultaneously and go up roller seat (13) move left and right.
5. the on-line automatic welder of cold roll forming according to claim 1 is characterized in that described electrode holder mechanism (IV) is made up of welder frame (18), tooth bar (19), gear (20), guide rail slide block (21), servo deceleration machine (22), electrode holder roller bar (23), electrode holder adjustment assembly (24) and roller (25); Welder frame (18) is loaded on the inboard of the top roll adjustment seat (15) of a side, and tooth bar (19) and guide rail slide block (21) are loaded on the bottom of welder frame (18); Servo deceleration machine (22) fixedly is loaded on the guide rail slide block (21); Gear (20) and tooth bar (19) engagement; Servo deceleration machine (22) driven gear (20) moves forward and backward along guide rail slide block (21); Electrode holder roller bar (23) is loaded on the servo deceleration machine (22), and electrode holder adjustment assembly (24) is contained on the roller bar (23) with roller (25).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104514392A CN102513654B (en) | 2011-12-30 | 2011-12-30 | Cold roll forming online automatic welding device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011104514392A CN102513654B (en) | 2011-12-30 | 2011-12-30 | Cold roll forming online automatic welding device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102513654A true CN102513654A (en) | 2012-06-27 |
| CN102513654B CN102513654B (en) | 2013-11-20 |
Family
ID=46284864
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011104514392A Expired - Fee Related CN102513654B (en) | 2011-12-30 | 2011-12-30 | Cold roll forming online automatic welding device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102513654B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625366A (en) * | 2015-01-08 | 2015-05-20 | 上海昕良不锈钢管业有限公司 | Pipe welding unit welding device |
| CN105269167A (en) * | 2015-11-20 | 2016-01-27 | 辽宁忠旺特种车辆制造有限公司 | Full-load van front body plate welding process |
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| CN2224044Y (en) * | 1995-05-24 | 1996-04-10 | 汪关顺 | Bending roll machine for automobile section material |
| CN101015891A (en) * | 2007-02-25 | 2007-08-15 | 大连三高科技发展有限公司 | Technique for continuous production of punched scaffold pipe and cross mume flower pipe |
| CN101537571A (en) * | 2009-03-20 | 2009-09-23 | 张家港市通达电梯装璜有限公司 | Manufacture technology for guide rail of closed section type hollow elevator |
| US20090277879A1 (en) * | 2005-05-13 | 2009-11-12 | Wuppermann Edelstahltechnik Gmbh | Guiding and shaping system |
| CN101579798A (en) * | 2008-07-30 | 2009-11-18 | 天津普悦科贸有限公司 | Process for manufacturing steel-aluminum composite conductor rail |
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| CN201442045U (en) * | 2009-06-17 | 2010-04-28 | 泰安科诺型钢股份有限公司 | Square and rectangular section steel straightening device |
| CN101708513A (en) * | 2009-05-25 | 2010-05-19 | 北方工业大学 | Process for forming and welding closed-end cold-bent section steel |
| CN101773953A (en) * | 2009-12-29 | 2010-07-14 | 山东力丰重型机床有限公司 | Cold-bending molding technology and production line for producing broad width U-shaped channel steel |
| CN202447795U (en) * | 2011-12-30 | 2012-09-26 | 大连三高集团有限公司 | On-line automatic welding device for cold roll forming |
-
2011
- 2011-12-30 CN CN2011104514392A patent/CN102513654B/en not_active Expired - Fee Related
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2224044Y (en) * | 1995-05-24 | 1996-04-10 | 汪关顺 | Bending roll machine for automobile section material |
| US20090277879A1 (en) * | 2005-05-13 | 2009-11-12 | Wuppermann Edelstahltechnik Gmbh | Guiding and shaping system |
| CN101015891A (en) * | 2007-02-25 | 2007-08-15 | 大连三高科技发展有限公司 | Technique for continuous production of punched scaffold pipe and cross mume flower pipe |
| CN101579798A (en) * | 2008-07-30 | 2009-11-18 | 天津普悦科贸有限公司 | Process for manufacturing steel-aluminum composite conductor rail |
| CN101537571A (en) * | 2009-03-20 | 2009-09-23 | 张家港市通达电梯装璜有限公司 | Manufacture technology for guide rail of closed section type hollow elevator |
| CN101708513A (en) * | 2009-05-25 | 2010-05-19 | 北方工业大学 | Process for forming and welding closed-end cold-bent section steel |
| CN201442045U (en) * | 2009-06-17 | 2010-04-28 | 泰安科诺型钢股份有限公司 | Square and rectangular section steel straightening device |
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| CN202447795U (en) * | 2011-12-30 | 2012-09-26 | 大连三高集团有限公司 | On-line automatic welding device for cold roll forming |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104625366A (en) * | 2015-01-08 | 2015-05-20 | 上海昕良不锈钢管业有限公司 | Pipe welding unit welding device |
| CN105269167A (en) * | 2015-11-20 | 2016-01-27 | 辽宁忠旺特种车辆制造有限公司 | Full-load van front body plate welding process |
| CN105269167B (en) * | 2015-11-20 | 2017-06-23 | 辽宁忠旺特种车辆制造有限公司 | It is complete to carry van-type front part of the carriage plate weld technique |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102513654B (en) | 2013-11-20 |
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Granted publication date: 20131120 Termination date: 20161230 |
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| CF01 | Termination of patent right due to non-payment of annual fee |