A kind ofly cause soft machine
Technical field
The present invention relates to a kind of dyeing and finishing machinery, specifically, relate to a kind of soft machine that causes.
Background technology
Traditional causing softly generally all carried out on dyeing machine, after cloth piece dyeing is good, adds a cylinder water separately to dyeing machine, in water, adds consistent lubricant again, makes cloth in whole dyeing machine, move a period of time, causes soft purpose thereby reach.After causing soft completion, this cylinder contains the water of consistent lubricant must drain, and causes softly after pending next cylinder dyeing again, and the water that will contain consistent lubricant is again drained, so circulation.
It is soft to also have some dyeing factory family expenses scuffings of cylinder bore to cause, and is to cause a soft cylinder to arrange a cylinder equally, and scuffing of cylinder bore do not have spray nozzle device, and it is low to cause soft efficient.
Above traditional method causes soft, and the wastage of consistent lubricant is big, and water consumption and blowdown flow rate are big, and operational sequence is complicated, inefficiency.
Summary of the invention
Technical problem to existing in the prior art the objective of the invention is: but provide a kind of be specifically designed to cause soft, make the soft machine of causing of cloth continuous automatic production.
In order to achieve the above object, the present invention adopts following technical scheme:
A kind ofly cause soft machine, comprising: entering arrangment, cloth discharge device causes soft unit with at least one; Causing soft unit includes and holds the cloth storage trough that causes soft liquid; Along the throughput direction of cloth, entering arrangment, cause soft unit, cloth discharge device sets gradually.
After cloth came out from dyeing machine, through entering arrangment, arrival caused in the cloth storage trough of soft unit, was softened by the soft liquid (mainly being consistent lubricant and water) that causes in it, with after cloth discharge device leaves the soft machine that causes, accomplished the soft operation that causes of cloth processing.After adopting this structure, can on dyeing machine, not cause softly, reduce service time of dyeing machine, select the independent software that causes for use.Simultaneously, after will causing soft machine and being connected on dyeing machine, can realize the continuous production of cloth, enhance productivity and realize the automation of production process.Consistent lubricant in cloth storage trough and water when consistent lubricant amount or the water yield are not enough, in time add get final product, need not cause soft once row and once can reuse, and save consistent lubricant, reduce water consumption, minimizing blowdown flow rate.
Causing soft unit has more than two, successively serial connection.After adopting this structure, can cause the soft time, cause the quantity that soft increases and decreases such as complexity cause soft unit like cloth as required, reach and well cause soft effect, realize causing continuously soft.
Each causes soft unit and includes and have the cloth apparatus of carrying of carrying the cloth roller; Carry cloth apparatus and be higher than cloth storage trough.After adopting this structure, after carrying the cloth roller cloth being promoted, get into cloth storage trough again.Carrying the cloth roller can as the power that cloth moves in causing soft unit, simultaneously, be carried the cloth roller and can guarantee that cloth is in the adjacent smooth transmission that causes between soft unit by motor-driven.
Each causes soft unit and includes and roll the rolling device; Carry the top that cloth apparatus is positioned at the cloth inlet of cloth storage trough, roll and roll over the top that device is positioned at the cloth outlet of cloth storage trough.After adopting this structure, cloth through carry cloth apparatus get into cloth storage trough cause soft, in a cloth storage trough cause the soft junction bundle after, roll over device and roll dried redundant moisture through rolling, get into again next time cause softly, it is higher to cause soft efficient, causes soft better effects if; Roll the rolling device for what last caused soft unit, can roll dried redundant moisture, make cloth after cloth discharge device is derived, be unlikely to too wet, reduce follow-up dewatering time.
Roll and roll over device and comprise rolling and roll over roller, touch or away from rolling the pressure cylinder of rolling over roller and regulating the pressure cylinder position and the governor motion of pressure size; Governor motion comprises: regulating block, the fixed head that has guide groove, buffer unit and cylinder; Regulating block is fixed on the both sides of pressure cylinder, and is arranged in linear guide groove; Cylinder withstands pressure cylinder; Buffer unit is rolling between rolling roller and the pressure cylinder and is oppositely withstanding pressure cylinder.Thisly roll that to roll over apparatus structure simple, roll and roll over roller by motor-driven, rotation direction is identical with the cloth direct of travel, for advancing of cloth provides power; Only need to regulate cylinder pressure and the position of regulating block in guide groove, can adjust and roll the gap of rolling over roller and pressure cylinder, thereby regulate the strength that mangles, control cloth is through rolling the moisture behind the rolling device.
Each rolls the nozzle that the below of rolling over device or the below that each carries cloth apparatus are equipped with downward injection.The position alignment of nozzle is rolled and is rolled over device and enter the position of cloth or carry the position that cloth apparatus advances cloth, and promptly nozzle postposition or nozzle are preposition.Cause softly with respect to scuffing of cylinder bore, originally causing soft machine has increased nozzle, well causes soft effect because of the expulsion pressure osmosis can make cloth reach, and efficient is higher simultaneously.
Entering arrangment and first cause between the soft unit and are provided with roll device, and the below of roll device is provided with guide roller.After adopting this structure, guide roller imports cloth and causes soft device, and cloth is promptly rolled dried before getting into first cloth storage trough; It is high to cause soft efficient; Cause soft effectively, and can reduce the loose colour from dye vat, taken out of and dirt and pollute and cause soft liquid, prolong the service time that causes soft liquid; Reduce the consumption of consistent lubricant and water, reduce blowdown flow rate.
Entering arrangment is a cloth rewinder roll into, and this advances cloth rewinder roll by motor-driven or can't help motor-driven.Cloth discharge device comprises a draw-out roller, and this draw-out roller is by motor-driven or can't help motor-driven.After adopting this structure, advance cloth rewinder roll and draw-out roller and can cloth imported easily or derive and cause soft device, simple in structure.Simultaneously, if adopt motor, the driving force that entering arrangment and cloth discharge device can provide cloth to advance.
Cloth discharge device also comprises a piece goods finishing machine structure; This piece goods finishing machine structure comprises: installing rack, with installing rack tilt be connected go out the cloth bucket; Go out cloth bucket open upper end greater than lower ending opening.After adopting this structure, go out the cloth bucket and can push down cloth, can guarantee straight from cause soft device, the discharging of cloth.
Generally speaking, the present invention has following advantage: save consistent lubricant, the amount of conserving water reduces blowdown flow rate; Improve and cause soft efficient and cause soft quality, the saving dewatering time; Apparatus arrangement is flexible, is beneficial to the realization automated production.
Description of drawings
Fig. 1 is a schematic diagram of the present invention.
Be the label and corresponding title in the accompanying drawing below:
1 |
Cloth storage trough |
2 |
Carry the cloth roller |
3 |
Roll the rolling device |
4 |
Roll the rolling roller |
5 |
Pressure cylinder |
6 |
Regulating block |
7 |
Guide groove |
8 |
Fixed head |
9 |
Cylinder |
10 |
Nozzle |
11 |
Guide roller |
12 |
Advance cloth rewinder roll |
13 |
Draw-out roller |
14 |
Installing rack |
15 |
Go out the cloth bucket |
16 |
Circulating pump |
17 |
Cloth |
|
|
The specific embodiment
Shown in Figure 1 cause soft machine, comprise that the rack-mount entering arrangment that is arranged in order, serial connection 4 cause soft unit and cloth discharge device.
Wherein, entering arrangment comprises into cloth rewinder roll 12, is rotated or can't help motor-driven by motor-driven.
Entering arrangment and first cause to be provided with between soft unit to roll rolles over device 3, and this rolls rolles over device 3 and comprise rolling and roll over roller 4, touch or away from rolling the pressure cylinder 5 of rolling over roller and regulating pressure cylinder 5 positions and the governor motion of pressure size; Governor motion comprises: regulating block 6, the fixed head 8 that has guide groove 7, buffer unit and cylinder 9; Regulating block 6 is fixed on the both sides of pressure cylinder 5, and is arranged in linear guide groove 7, can slide along guide groove 7; Cylinder 9 withstands pressure cylinder 5, and buffer unit oppositely withstands pressure cylinder 5.Position and the cylinder pressure of adjustment regulating block 6 in guide groove 7, promptly scalable is rolled the distance of rolling between roller 4 and the pressure cylinder 5, thus the dynamics that dried cloth 17 is rolled in adjustment.This rolls rolling device 3 belows and is provided with guide roller 11.
Buffer unit is rolling two side positions of rolling between roller 4 and the pressure cylinder 5, and this position is not for influencing the position that cloth is advanced.Buffer unit is an elastic parts, and this elastic parts initial length scalable; Because cylinder 9 will promote pressure cylinder 5 and make its flexible motion need a certain size power, but that this power is delivered on the cloth is too big again, and buffer unit plays a kind of effect of offsetting this power of a part, and cylinder 9 reaches a kind of equilibrium of forces when promoting pressure cylinders 5 to maximum position; When cloth is rolled over 5 of roller 4 and pressure cylinders through out-of-date from rolling; Pressure cylinder 5 can automatically be regulated with the size of pencil cloth and roll the gap of rolling over roller 4 and 5 of pressure cylinders, and particularly this automatic regulatory function has been guaranteed normally advancing of cloth when the joint process of cloth and cloth is rolled between rolling roller 4 and the pressure cylinder 5.
Each causes soft unit and comprises: carry cloth apparatus, cloth storage trough 1, roll and roll over device 3 and nozzle 10.Carrying cloth apparatus mainly is to carry cloth roller 2, and the position is higher than cloth storage trough 1, is positioned at the top of cloth storage trough 1 cloth inlet.Consistent lubricant and water are housed in the cloth storage trough 1.Roll and roll over the top that device 3 is positioned at the outlet of cloth storage trough 1 cloth, its structure is positioned at first and causes rolling before the soft unit and roll over device 3 with aforesaid.Roll and roll over the nozzle 10 that device 3 has a downward injection, this nozzle 10 is rolled over the position that device 3 advances cloth over against rolling.Circulating pump 16 1 edge joint nozzles 10, another edge joint cloth storage trough 1 guarantees that nozzle 10 sprays downwards.Cloth storage trough 1 is equipped with the liquid supply device that connects through pipeline with it; This liquid supply device comprises moisturizing and mends the consistent lubricant device; Control cloth storage trough middle water level and consistent lubricant concentration by assemblies such as water level inductive component, consistent lubricant concentration detection components, storage consistent lubricant tub assembly, by-pass valve control and feedback control systems; Cause soft-condition continuously thereby satisfy, reach quantitatively replenishing or regularly replenishing of consistent lubricant and water.Cloth storage trough 1 bottom is provided with water discharge outlet, and the convenient soft liquid that causes that will discard is discharged.Cloth storage trough 1 also is provided with necessary filter and heat riser.Filter is between cloth storage trough 1 and circulating pump 16; Form by the multiple filtration screen cloth; Each layer filter screen can use simultaneously; Also can use separately, and it highly is higher than the cloth storage trough liquid level, also can alternately clears up the part filter screen under its machine state of being expert at and need not shut down to guarantee to cause continuously soft thereby make.Heat riser is positioned at cloth storage trough 1 bottom, controls the temperature that causes soft liquid automatically by devices such as heat-generating pipe, operated pneumatic valve, temperature sensing device and feedback signal systems, and to reach the required softening temperature condition that causes, raising causes soft quality.
Cloth discharge device comprises the draw-out roller 13 by driven by motor, and the piece goods finishing machine structure.The piece goods finishing machine structure comprises installing rack 14 and goes out cloth bucket 15.The open upper end that goes out cloth bucket 15 is greater than the lower end, and being installed on the installing rack 14 of tilting, thereby pushes down cloth 17, cloth 17 is come out from draw-out roller 13 after, can straight downward landing, be convenient to compile through causing soft cloth 17.
During use, behind the cloth 17 dyed engine dyeing looks, import, turn to, get into to roll and roll over device 3, roll the moisture in the dried cloth 17, for causing for the first time soft preparing through guide roller 11 by advancing cloth rewinder roll 12; Cloth 17 drives, promotes and guiding through carrying cloth roller 2, gets into the cloth storage trough 1 that consistent lubricant and water are housed, and is caused soft when in cloth storage trough 1, advancing; Cause soft after, cloth 17 gets into to roll through nozzle 10 rolles over device 3, cloth 17 is rolled dried, for causing soft preparing next time, so circulation, carry out altogether causing for four times soft after, rolled by last and to roll over device 3 and roll dried; Last cloth 17 through draw-out roller 13 with go out cloth bucket 15 and go out cloth, can be through causing soft cloth 17 by finishing collecting.
Except this embodiment, the quantity that causes soft unit can cause soft situation according to cloth and increase and decrease, and makes up flexiblely, and arrangement mode also might not be arranged in a straight line.These conversion are all in protection scope of the present invention.