CN102504955B - Processing for extracting and purifying eucalyptus oil - Google Patents

Processing for extracting and purifying eucalyptus oil Download PDF

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CN102504955B
CN102504955B CN201110339503.8A CN201110339503A CN102504955B CN 102504955 B CN102504955 B CN 102504955B CN 201110339503 A CN201110339503 A CN 201110339503A CN 102504955 B CN102504955 B CN 102504955B
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eucalyptol
eucalyptus oil
reflux ratio
content
tower reactor
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CN102504955A (en
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顾丽莉
张健生
周梅村
黄云华
刘佳
杜光俊
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Kunming University of Science and Technology
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Abstract

The invention discloses a process for extracting and purifying eucalyptus oil. High-purity eucalyptus oil is extracted by performing vacuum intermittent rectification under the assistance of an aid; separating efficiency is increased by changing the thermodynamic property of an eucalyptus oil system in a way of adding an aid under the condition of not greatly changing the conventional rectification process, and high-purity eucalyptol and alpha-pinene serving as a byproduct are extracted by adjusting reflux ratio and tower kettle temperature; and the content of the extracted eucalyptol is higher than 90 percent, and can be up to 96.50 percent in maximum, the yield is over 75 percent, the production period is within six hours, process operation is simple, a production process is stable, a byproduct containing about 80 percent of alpha-pinene is obtained simultaneously, and the added value of crude eucalyptus oil is increased.

Description

A kind of eucalyptus oil extracts the technique of purifying
Technical field
The present invention relates to the isolation technique of natural perfume oils high purity product, more particularly, relate to a kind of eucalyptus
Leaf oil extracts the technique of purifying.
Background technology
Eucalyptus oil is the volatile oil of eucalyptus leaves oil droplet emiocytosis, is the mixture containing multiple organic composition.Eucalyptus oil can be divided three classes according to major ingredient and purposes: medicine, spices and technical oils.Wherein the most important thing is pharmaceutical eucalyptus oil, its major ingredient is 1,8-eucalyptol.
The thick eucalyptus oil impurity of natural product is many, wherein take α-pinene as main, also has a small amount of beta-pinene, myrcene, α-phellandrene, limonene, to poly-loose florigen, γ-terpinene, phantol etc.Plurality of impurities and 1,8-eucalyptol are that isomers or molecular structure and molecular weight are very approaching, have similar physicochemical property, for the purification of eucalyptol has brought very large difficulty.Literature research shows, the method for separated eucalyptol has a variety of, as supercritical extraction, silica gel column chromatography, chemical reaction method, catalytic rectification process, the crystallizing process under low temperature, film-falling crystallization method etc.
Rectificating method, because technique is simple, commercial process is ripe, has become the Main Means of the natural products such as purification eucalyptol.Chinese patent (CN1181415) discloses a kind of volatile oil extracted from eucalyptus' leaves or twigs double tower continuous treating method, the method is first carried out pre-treatment 1 ~ 5 hour to eucalyptus oil under high temperature (100 ~ 250 ℃) and high pressure (2 ~ 10kg/cm2), again pre-treatment eucalyptus oil is carried out to rectifying by continuous rectifying tower, wherein the still raffinate of First tower carries out rectifying as second tower raw material, finally from the light constituent of second, collects cineole content at 70 ~ 83% eucalyptus oil.Although be two tower continuous rectifications, but still belong to batch fractionating, compared with the batch fractionating towers that increase more, and need the pre-treatment step through air lift and fore-distillation early stage, increased production cost, produced unnecessary energy consumption, make the production cycle elongated, cost increases, the product of producing be all cineole content below 80%, and yield is on the low side.
Chinese patent (101899361A) uses a kind of single-tower continuous rectification method of eucalyptus oil, and the Eucalyptus Globulus oil of cineole content 62.5% of take is raw material, takes continuously feeding discharging.At the material such as the continuous extraction light constituent in different products export places, cineole, still be residual.According to the content situation of adopting outlet material, by adjusting reflux ratio, controlling distillation temperature, extract the eucalyptus oil of different eucalyptus oil content.The cineole content gathering reaches as high as 92%, and 10 tons/day of raw material day outputs are produced consume and are less than or equal to 1%, 80% eucalyptus oil yield and reach more than 75%.This method day output is large, and the quality of production is stable, and production loss is less, simple to operate.But this method main product is 80% eucalyptol, though can reach high-content 92%, the in the situation that of limited tower height; single-tower continuous rectification cannot make more highly purified product, and product yield is on the low side, cannot large-scale production; if increase tower height, can produce too much energy consumption.And in continuous rectification process, by adjusting reflux ratio and distillation temperature, control product purity, certainly will cause whole continuous unstablely, make the distillation operation process complexity that becomes.
Chinese patent (CN101307058A) and Chinese patent (CN201276512Y) have been invented a kind of novel separation column, in the situation that keeping former processing condition, by heat interchanging area is set between separation column partial condenser and fractionation tower top, be 50 ~ 70% condensing reflux passage.The heat-exchanging tube bundle consistent with the gas flow of tower be evenly set on tube sheet tower tray.The stringing area of tube bank is tray area 35%.Reach the volatile quantity that reduces γ-terpinene and Paracymene.Expanded the relative volatility of each component in eucalyptus oil.Make a fractionation eucalyptol content reach 80%, stable process conditions.But the product content that this device is produced mostly, between 80% ~ 83%, is not suitable for producing highly purified eucalyptol.
Summary of the invention
The present invention overcomes the deficiencies in the prior art, aim to provide the technique that a kind of eucalyptus oil extracts purifying, this technique is in the situation that little amplitude changes traditional rectification process, synergistic effect by auxiliary agent, the thermodynamic property of change system, thus make production technique simple, shorten preparation cycle, reduce production loss, obtain 1 of high-purity high-yield, 8-eucalyptol; In rectifying, collect by product α-pinene, improve the added value of the thick oil of folium eucalypti.
The present invention adopts following technical scheme to be achieved:
(1) eucalyptus oil stoste and auxiliary agent are evenly mixed by certain ratio;
(2) in tower reactor, add the solution that proportioning is good, open vacuum pump and overhead condensation device, make the vacuum tightness of distillation system reach processing requirement stable;
(3) when setting tower reactor temperature and reach processing requirement, carry out total reflux operation;
(4) eucalyptus oil is collected, and first adopts large reflux ratio to collect in eucalyptus oil system and take α-pinene as main light constituent, after light constituent is collected completely, rising tower reactor temperature, reduces reflux ratio and collects 1,8-eucalyptol, treat 1,8-eucalyptol content is during lower than processing requirement, then improves reflux ratio and collect 1,8-eucalyptol, until cannot reaching processing requirement, product content stops gathering, finally merge containing 1,8-eucalyptol and collect liquid, obtain eucalyptus oil.
The stoste of eucalyptus oil described in the present invention is that 1,8-eucalyptol content is 58%~63%(mass percent,
Eucalyptus oil down together), auxiliary agent is C 2~C 4alcohols, the addition of auxiliary agent accounts for 5~10% of the former liquid measure of eucalyptus oil.
The vacuum tightness of distillation system described in the present invention is 1.0~4.0KPa.
The type of heating of tower reactor described in the present invention is electrically heated or steam indirect heating, and tower reactor temperature is 50 ℃~65 ℃, total reflux 30 minutes.
Eucalyptus oil described in the present invention is collected, and first adopts large reflux ratio to collect in eucalyptus oil system and take α-pinene as main light constituent, and reflux ratio is 20~30, collects light constituent and makes α-pinene content in tower bottoms be less than 5%; Then the tower reactor that raises temperature to 65 ℃~80 ℃, reflux ratio is reduced to 10~15, collects 1,8-eucalyptol, and collect 1,8-eucalyptol content can not be lower than 90.00%, gather after 60~90 minutes, every 15 minutes sampling analysis, treat 1 in sample, 8-eucalyptol content is lower than 90.00% time, improving reflux ratio is 15~20, collects 1,8-eucalyptol, and in collection liquid 1,8-eucalyptol content is not less than 90.00%; Until in collection product 1,8-eucalyptol content cannot reach 90.00% to be stopped gathering when above, finally merge collect containing 1,8-eucalyptol liquid.
The present invention has used the method for auxiliary agent assisted vacuum batch fractionating 1, the 8-eucalyptol of purifying from eucalyptus oil.Eucalyptus oil has strong thermo-sensitivity, and rectification under vacuum can make the boiling point lowering of eucalyptus oil system, guarantees that polymerization does not occur stock liquid.Batch fractionating technique is simple, flexible operation, is applicable to the separation requirement of mixed solution compared with situation high and that feed liquid kind or composition often change.Add auxiliary agent and changed the relative volatility between eucalyptus oil system, improved separation efficiency; And in technique, take varying reflux ratio operation, guaranteed high purity and the high yield of product.
The present invention is with respect to advantage and the technique effect of prior art:
1, the present invention only needs single tower, and stock liquid, without pre-treatment, has been saved production and equipment operation cost, and technique is simple, stable operation, and product purity and yield are far above double tower continuous rectification.
2, the present invention is by adding auxiliary agent, changed the thermodynamic property of separated system, by varying reflux ratio, operate again and the control to still temperature, improved mass-transfer efficiency, having obtained 1,8-eucalyptol content is more than 90% eucalyptus oil, constant product quality, yield is high, reaches as high as 96.50%, and yield reaches more than 75%.
3, the present invention directly changes the relative volatility between eucalyptus oil system by adding auxiliary agent, without interpolation equipment, has reduced capacity consumption, and can obtain high purity product.
4, eucalyptus oil has strong thermo-sensitivity, adopts rectification under vacuum can make eucalyptus oil separating technology move at low temperatures, both guaranteed that polymerization does not occur stock liquid, and temperature controllability is strong.
5, the batch fractionating technique that adopts is simple, flexible operation, can collect the by product α-pinene in eucalyptus oil system simultaneously, can obtain the by product containing 80% left and right α-pinene, increased the added value of the thick oil of folium eucalypti, and in technique, adopt varying reflux ratio operation, guaranteed high purity and the high yield of product.
Embodiment
Embodiment 1: the technique that this eucalyptus oil extracts purifying is to pack rectifying tower reactor into after the blue gum crude eucalyptus oil 1000g containing 63% 1,8-eucalyptol and ethanol 60g are mixed, and wherein the amount of auxiliary agent accounts for 6% of former liquid measure; Open vacuum pump and water of condensation, vacuum tightness is 1.0KPa, after vacustat, open heater switch, be heated to 50 ℃, after total reflux 30 minutes, setting reflux ratio is 20, starts to collect to take α-pinene as main light constituent, and this process continues 60 minutes, treat that in tower bottoms, α-pinene content is less than 5%, stop collecting light constituent; Regulate tower reactor temperature to 65 ℃, reflux ratio is 10, collects 1,8-eucalyptol, and this process continues 70 minutes, rising reflux ratio is 16, collects 1,8-eucalyptol, and this process continues 140 minutes, stop collecting, obtain the product containing 1,8-eucalyptol 96.50%, total recovery is 75.35%.
Embodiment 2: the technique that this eucalyptus oil extracts purifying is to pack rectifying tower reactor into after the straight-bar eucalyptus crude eucalyptus oil 1000g containing 60% 1,8-eucalyptol and ethanol 80g are mixed, and wherein the amount of auxiliary agent accounts for 8% of former liquid measure; Open vacuum pump and water of condensation, vacuum tightness is 2.0KPa, after vacustat, open heater switch, be heated to 55 ℃, after total reflux 30 minutes, reflux ratio is set as 25, starts to collect to take α-pinene as main light constituent, and this process continues 80 minutes, treat that in tower bottoms, α-pinene content is less than 5%, stop collecting light constituent; Regulate tower reactor temperature to 70 ℃, reflux ratio 12, collects 1,8-eucalyptol, and this process continues 70 minutes, and rising reflux ratio 18 is collected 1,8-eucalyptol, and this process continues 150 minutes, stops collecting; Obtain the product containing 1,8-eucalyptol 93.12%, total recovery is 76.75%.
Embodiment 3: the technique that this eucalyptus oil extracts purifying is to pack rectifying tower reactor into after the blue gum crude eucalyptus oil 1000g containing 58% 1,8-eucalyptol and ethanol 100g are mixed, and wherein the amount of auxiliary agent accounts for 10% of former liquid measure; Open vacuum pump and water of condensation, vacuum tightness is 4.0KPa, after vacustat, open heater switch, be heated to 65 ℃, after total reflux 30 minutes, reflux ratio is set as 30, starts to collect to take α-pinene as main light constituent, and this process continues 90 minutes, treat that in tower bottoms, α-pinene content is less than 5%, stop collecting light constituent; Reconcile tower reactor temperature to 80 ℃, reflux ratio is 15, collects 1,8-eucalyptol, and this process continues 90 minutes, and rising reflux ratio is 20, collects 1,8-eucalyptol, and this process continues 150 minutes, stops collecting; Obtain the product containing 1,8-eucalyptol 94.34%, total recovery is 75.85%.
Embodiment 4: the technique that this eucalyptus oil extracts purifying is to pack rectifying tower reactor into after the straight-bar eucalyptus crude eucalyptus oil 1000g containing 63% 1,8-eucalyptol and Virahol 50g are mixed, and wherein the amount of auxiliary agent accounts for 5% of former liquid measure; Open vacuum pump and water of condensation, vacuum tightness is 3.0KPa, after vacustat, open heater switch, be heated to 60 ℃, after total reflux 30 minutes, reflux ratio is set as 20, starts to collect to take α-pinene as main light constituent, and this process continues 60 minutes, treat that in tower bottoms, α-pinene content is less than 5%, stop collecting light constituent; Regulate tower reactor temperature to 75 ℃, reflux ratio is 10, collects 1,8-eucalyptol, and this process continues 70 minutes, and rising reflux ratio is 15, collects 1,8-eucalyptol, and this process continues 150 minutes, stops collecting; Obtain the product containing 1,8-eucalyptol 93.34%, total recovery is 76.05%.
Embodiment 5: the technique that this eucalyptus oil extracts purifying is to pack rectifying tower reactor into after the blue gum crude eucalyptus oil 1000g containing 60% 1,8-eucalyptol and Virahol 70g are mixed, and wherein the amount of auxiliary agent accounts for former liquid measure 7%; Open vacuum pump and water of condensation, vacuum tightness is 1.0KPa, after vacustat, open heater switch, be heated to 50 ℃, after total reflux 30 minutes, setting reflux ratio is 25, starts to collect to take α-pinene as main light constituent, and this process continues 80 minutes, treat that in tower bottoms, α-pinene content is less than 5%, stop collecting light constituent; Regulate tower reactor temperature to 65 ℃, reflux ratio is 12, collects 1,8-eucalyptol, and this process continues 80 minutes, rising reflux ratio is 17, collects 1,8-eucalyptol, and this process continues 160 minutes, stop collecting, obtain the product containing 1,8-eucalyptol 94.50%, total recovery is 75.75%.
Embodiment 6: the technique that this eucalyptus oil extracts purifying is to pack rectifying tower reactor into after the straight-bar eucalyptus crude eucalyptus oil 1000g containing 59% 1,8-eucalyptol and propyl carbinol 90g are mixed, and wherein the amount of auxiliary agent accounts for 9% of former liquid measure; Open vacuum pump and water of condensation, vacuum tightness is 2.0KPa, after vacustat, open heater switch, be heated to 55 ℃, after total reflux 30 minutes, reflux ratio is set as 25, starts to collect to take α-pinene as main light constituent, and this process continues 70 minutes, treat that in tower bottoms, α-pinene content is less than 5%, stop collecting light constituent; Regulate tower reactor temperature to 70 ℃, reflux ratio 15, collects 1,8-eucalyptol, and this process continues 90 minutes, and rising reflux ratio 20 is collected 1,8-eucalyptol, and this process continues 160 minutes, stops collecting; Obtain the product containing 1,8-eucalyptol 93.12%, total recovery is 76.75%.
Embodiment 7: the technique that this eucalyptus oil extracts purifying is to pack rectifying tower reactor into after the blue gum crude eucalyptus oil 1000g containing 63% 1,8-eucalyptol and propyl carbinol 60g are mixed, and wherein the amount of auxiliary agent accounts for 6% of former liquid measure; Open vacuum pump and water of condensation, vacuum tightness is 3.0KPa, after vacustat, steam indirect heating, is heated to 60 ℃, after total reflux 30 minutes, reflux ratio is set as 20, starts to collect to take α-pinene as main light constituent, and this process continues 60 minutes, treat that in tower bottoms, α-pinene content is less than 5%, stop collecting light constituent; Reconcile tower reactor temperature to 75 ℃, reflux ratio is 12, collects 1,8-eucalyptol, and this process continues 80 minutes, and rising reflux ratio is 18, collects 1,8-eucalyptol, and this process continues 150 minutes, stops collecting; Obtain the product containing 1,8-eucalyptol 94.54%, total recovery is 75.25%.

Claims (1)

1. eucalyptus oil extracts a technique for purifying, it is characterized in that carrying out as follows:
(1) eucalyptus oil stoste and auxiliary agent are evenly mixed by certain ratio;
(2) in tower reactor, add the mixing stoste that proportioning is good, open vacuum pump and overhead condensation device, make the vacuum tightness of distillation system reach processing requirement stable;
(3) to tower reactor heating, when tower reactor temperature reaches processing requirement, carry out total reflux operation;
(4) eucalyptus oil is collected, and first adopts large reflux ratio to collect in eucalyptus oil system and take α-pinene as main light constituent, after light constituent is collected completely, rising tower reactor temperature, reduces reflux ratio and collects 1,8-eucalyptol, treat 1,8-eucalyptol content is during lower than processing requirement, then improves reflux ratio and collect 1,8-eucalyptol, until cannot reaching processing requirement, product content stops gathering, finally merge containing 1,8-eucalyptol and collect liquid, obtain eucalyptus oil;
Wherein said eucalyptus oil stoste is the eucalyptus oil containing mass percent 58%~63% 1,8-eucalyptol, and auxiliary agent is C 2~C 4alcohols, the addition of auxiliary agent accounts for 5~10% of the former liquid measure of eucalyptus oil;
The vacuum tightness of described distillation system is 1.0~3.0KPa;
Described tower reactor type of heating is electrically heated or steam indirect heating, and tower reactor temperature is 50 ℃~60 ℃, total reflux 30 minutes;
Described first employing in large reflux ratio collection eucalyptus oil system be take α-pinene as main light constituent, reflux ratio is 20~30, when in tower bottoms, α-pinene content is less than 5%, light constituent has been collected, then the tower reactor that raises temperature to 65 ℃~80 ℃, reducing reflux ratio is 10~15, collect 1, 8-eucalyptol, and in collection liquid 1, 8-eucalyptol content is not less than 90.00%, every 15 minutes sampling analysis, gather after 60~90 minutes, treat 1 in sample, 8-eucalyptol content is lower than 90.00% time, improving reflux ratio is 15~20, collect 1, 8-eucalyptol, and in collection liquid 1, 8-eucalyptol content is not less than 90.00%, until in the product of collecting 1, 8-eucalyptol content cannot reach 90.00% to be stopped when above gathering, finally merge 1 of collection, 8-eucalyptol liquid.
CN201110339503.8A 2011-11-01 2011-11-01 Processing for extracting and purifying eucalyptus oil Expired - Fee Related CN102504955B (en)

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CN102850370B (en) * 2012-07-13 2016-05-25 北京工商大学 A kind of method that reclaims 1,8-cineole from eucalyptus oil substandard goods
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