Summary of the invention
Technical problem to be solved by this invention is to provide a kind of preparation method of aqueous epoxy resin emulsion, prepared emulsifying agent to be used for emulsion epoxy resin to above-mentioned prior art, good stability; Can accomplish to join existing usefulness at present; Convenient in application, and method is simple, implements easily.
The present invention solves the problems of the technologies described above the technical scheme that is adopted: a kind of preparation method of aqueous epoxy resin emulsion is characterized in that including following steps:
1) by the shared mass percent of each raw material be: bisphenol A epoxide resin 7%~24%, poly glycol monomethyl ether 30%~50% and toluene 30%~55%, choose bisphenol A epoxide resin, poly glycol monomethyl ether and toluene, subsequent use;
Under nitrogen protection, bisphenol A epoxide resin, poly glycol monomethyl ether and toluene are mixed, heat up under the magnetic agitation, be 130~150 ℃ of following azeotropic dehydrations 2.5~3 hours in temperature, get mixing liquid;
2) by the shared mass percent of each raw material be: mixing liquid 90%~94.95%, toluene 5%~9.95% and catalyzer 0.03%~0.06%, choose mixing liquid, toluene and the catalyzer of step 1) gained, subsequent use;
Catalyzer is dissolved in the toluene, and then joins in the mixing liquid of step 1) gained, heat up under the magnetic agitation; Be strict controlled in 85~95 ℃ of reactions down of temperature under the nitrogen protection; The oxirane value of regular sampling analysis system between the reaction period calculates bisphenol A epoxide resin epoxy retention rate, when the retention rate of bisphenol A epoxide resin epoxy drops to 50%; Remove solvent under reduced pressure, obtain reactive non-ionic type epoxy emulsifying agent;
3) by the shared mass percent of each raw material be: liquid-state epoxy resin 18%~22%, reactive non-ionic type epoxy emulsifying agent 8%~10%, zero(ppm) water 64%~70% and cosolvent 4%~5%; Choose liquid-state epoxy resin, step 2) reactive non-ionic type epoxy emulsifying agent, zero(ppm) water and the cosolvent of gained, subsequent use;
With liquid-state epoxy resin, cosolvent, the powerful stirring of reactive non-ionic type epoxy emulsifying agent down, drip zero(ppm) water, process the aqueous epoxy resin emulsion that solid content is 20wt%~40wt%.
Press such scheme, the relative molecular mass of described poly glycol monomethyl ether is between 1200~2000.
Press such scheme, step 2) described catalyzer is any one in boron trifluoride complex, triphenyl phosphorus and the aluminum chloride.
Press such scheme, step 2) described bisphenol A epoxide resin is any one in E-44 type epoxy resin, E-54 type epoxy resin and the E-51 type epoxy resin.
Press such scheme, the described cosolvent of step 3) is any one in propylene glycol monomethyl ether, Ucar 35 butyl ether and the 1-Methoxy-2-propyl acetate.
Press such scheme, the described liquid epoxies of step 3) is E-44 type epoxy resin or E-51 type epoxy resin.
Ultimate principle of the present invention is: addition reaction can take place in epoxide group and hydroxyl under high temperature and catalyzer condition.Through this reaction hydrophilic non-ionic segments and lipophilic epoxy resin segment have been linked and to have generated a macromole.In the non-ion aqueous epoxy resin emulsifying agent molecule of the present invention, both contain hydrophilic non-ionic segments, contained the oleophilicity group again, can participate in the emulsion reaction of epoxy resin.Come emulsion epoxy resin with this emulsifying agent, good stability can accomplish to join existing usefulness at present, and convenient in application, and contain epoxide group in this emulsifying agent molecule is used in the solidification process in emulsion and to be participated in curing reaction, so paint film appearance and mechanical property are better.This method is simple, implements to have a extensive future easily, and economic benefit is considerable, and actual application value is big.The aqueous epoxy resin emulsion that this method obtains has good stability, and is nontoxic, and it is zero that organic volatile divides content (VOC); Process aqueous epoxy coating, have the characteristics of snappiness, water-tolerant.
The invention has the beneficial effects as follows: have satisfactory stability property with non-ion aqueous epoxy resin emulsifying agent emulsive epoxy resin latex; Nontoxic; Organic volatile branch (VOC) content is zero; Safety and environmental protection, the good chemical resistance while that has kept epoxy resin is because the introducing of non-ionic segments has increased the snappiness of paint film.The present invention solves the shortcoming of present aqueous epoxy resins stability with the preparation of ionize modification technology not high and cured coating film snappiness and poor water resistance.
Non-ion aqueous epoxy resin latex of the present invention is added aqueous epoxy curing agent be prepared into aqueous epoxy coating, the main performance of aqueous epoxy coating is following:
1. stable:
⑴ centrifugal stability: 2500r/min, 30min is not stratified, breakdown of emulsion not;
⑵ storage stability: 2 months not stratified, breakdowns of emulsion not;
⑶ median size:<0.5 μ m;
2. sticking power: I level, GB/T 1725-89 " paint film adhesion assay method ";
3. snappiness: >=5 grades, GB/T 1748-89 " paint film flexibility assay method ";
4. water tolerance: 25 ℃, 36h, non-foaming, do not come off GB1733-79 (88) " paint film water tolerance assay method ";
5. alkali resistance: 10%NaOH, 8h, non-foaming, do not come off.
Embodiment
For a better understanding of the present invention, the present invention is done further detailed description, but the scope that the present invention requires to protect is not limited to the scope implementing to represent below in conjunction with embodiment.
Embodiment 1
A kind of preparation method of reactive epoxy resin latex, it comprises the steps:
1) the poly glycol monomethyl ether epoxy resin emulsifying agent is synthetic
In the four-hole boiling flask that has water trap, reflux condensing tube, add 20g E-44 type epoxy resin, 54g poly glycol monomethyl ether (relative molecular mass 1200), 57.85g toluene, heat up under the magnetic agitation; In temperature is 130~150 ℃ of following azeotropic dehydrations 3 hours; Obtain mixing liquid, be cooled to 85 ℃, the solution that then the 56.25mg boron trifluoride complex is dissolved in 8.66g toluene adds in the above-mentioned 131.85g mixing liquid; Nitrogen protection is reaction down; Every epoxy retention rate at a distance from 0.5h sampling analysis system when the epoxy retention rate reaches 50%, adds water destruct catalyzer stopped reaction between the reaction period; Underpressure distillation desolventize the water white transparency thick liquid, be the poly glycol monomethyl ether epoxy resin emulsifying agent;
2) preparation of aqueous epoxy resin emulsion
Add 30g E-44 type epoxy resin in the 250mL beaker; 7.5g propylene glycol monomethyl ether stirs, and the epoxy resin viscosity is reduced; The back adds 12g poly glycol monomethyl ether epoxy resin emulsifying agent; System is warming up to 60 ℃, drips 90.5g zero(ppm) water under the high-speed stirring, processes the aqueous epoxy resin emulsion that solid content is 30wt%.
The aqueous epoxy resin emulsion of present embodiment is added aqueous epoxy curing agent, promptly be mixed with aqueous epoxy coating.Aqueous epoxy coating is stable as follows:
1. stable
⑴ centrifugal stability: 2000r/min, 30min is not stratified, breakdown of emulsion not;
⑵ storage stability: 2 months not stratified, breakdowns of emulsion not;
⑶ median size:<0.5 μ m;
2. sticking power: I level, GB/T 1725-89 " paint film adhesion assay method ";
3. snappiness: >=5 grades, GB/T 1748-89 " paint film flexibility assay method ";
4. water tolerance: 25 ℃, 36h, non-foaming, do not come off GB1733-79 (88) " paint film water tolerance assay method ";
5. alkali resistance: 10%NaOH, 8h, non-foaming, do not come off.
Embodiment 2
A kind of preparation method of reactive epoxy resin latex, it comprises the steps:
1) the poly glycol monomethyl ether epoxy resin emulsifying agent is synthetic
In the four-hole boiling flask that has water trap, reflux condensing tube, add 20g E-51 type epoxy resin, 64g poly glycol monomethyl ether (relative molecular mass 1200), 47.63g toluene.Heating up under the magnetic agitation, is 130~150 ℃ of following azeotropic dehydrations three hours in temperature, obtains mixing liquid, is cooled to 85 ℃, and the solution that the 56.25mg triphenyl phosphorus is dissolved in 8.66g toluene adds in the above-mentioned mixing liquid, and nitrogen protection is reaction down.Every epoxy retention rate at a distance from 0.5h sampling analysis system when the epoxy retention rate reaches 50%, adds water destruct catalyzer stopped reaction between the reaction period, underpressure distillation desolventize the water white transparency thick liquid, be the poly glycol monomethyl ether epoxy resin emulsifying agent;
2) preparation of aqueous epoxy resin emulsion
Add 30g E-51 type epoxy resin in the 250mL beaker; 4.5g propylene glycol monomethyl ether stirs, and the epoxy resin viscosity is reduced; The back adds 14g poly glycol monomethyl ether epoxy resin emulsifying agent; System is warming up to 60 ℃, drips 98.2g zero(ppm) water under the high-speed stirring, processes the aqueous epoxy resin emulsion that solid content is 30wt%.
The aqueous epoxy resin emulsion of present embodiment is added aqueous epoxy curing agent, promptly be mixed with aqueous epoxy coating.Aqueous epoxy coating is stable as follows:
1. stable
⑴ centrifugal stability: 2500r/min, 30min is not stratified, breakdown of emulsion not;
⑵ storage stability: 3 months not stratified, breakdowns of emulsion not;
⑶ median size:<0.4 μ m;
2. sticking power: I level, GB/T 1725-89 " paint film adhesion assay method ";
3. snappiness: >=5 grades, GB/T 1748-89 " paint film flexibility assay method ";
4. water tolerance: 25 ℃, 48h, non-foaming, do not come off GB1733-79 (88) " paint film water tolerance assay method ";
5. alkali resistance: 10%NaOH, 8h, non-foaming, do not come off.
Embodiment 3
A kind of preparation method of reactive epoxy resin latex, it comprises the steps:
1) the poly glycol monomethyl ether epoxy resin emulsifying agent is synthetic
In the four-hole boiling flask that has water trap, reflux condensing tube, add 10g E-44 type epoxy resin, 45.3g poly glycol monomethyl ether (relative molecular mass about 2000) 61.14g toluene.Heating up under the magnetic agitation, is 130~150 ℃ of following azeotropic dehydrations three hours in temperature, obtains mixing liquid, is cooled to 90 ℃, and the solution that the 56.25mg boron trifluoride complex is dissolved in 8.66g toluene adds in the above-mentioned mixing liquid, and nitrogen protection is reaction down.Every epoxy retention rate at a distance from 0.5h sampling analysis system when the epoxy retention rate reaches 50% left and right sides, adds water destruct catalyzer stopped reaction between the reaction period, underpressure distillation desolventize white solid, be the poly glycol monomethyl ether epoxy resin emulsifying agent;
2) preparation of aqueous epoxy resin emulsion
Add 30g E-44 type epoxy resin in the 250mL beaker; 7.5g propylene glycol monomethyl ether stirs, and the epoxy resin viscosity is reduced; The back adds 14g poly glycol monomethyl ether epoxy resin emulsifying agent; System is warming up to 60 ℃, drips 95.2g zero(ppm) water under the high-speed stirring, processes the aqueous epoxy resin emulsion that solid content is 30wt%.
The aqueous epoxy resin emulsion of present embodiment is added aqueous epoxy curing agent, promptly be mixed with aqueous epoxy coating.Aqueous epoxy coating is stable as follows:
1. stable
⑴ centrifugal stability: 2000r/min, 30min is not stratified, breakdown of emulsion not;
⑵ storage stability: 2 months not stratified, breakdowns of emulsion not;
⑶ median size:<0.5 μ m;
2. sticking power: I level, GB/T 1725-89 " paint film adhesion assay method ";
3. snappiness: >=5 grades, GB/T 1748-89 " paint film flexibility assay method ";
4. water tolerance: 25 ℃, 36h, non-foaming, do not come off GB1733-79 (88) " paint film water tolerance assay method ";
5. alkali resistance: 10%NaOH, 12h, non-foaming, do not come off.
Embodiment 4
A kind of preparation method of reactive epoxy resin latex, it comprises the steps:
1) the poly glycol monomethyl ether epoxy resin emulsifying agent is synthetic
In the four-hole boiling flask that has water trap, reflux condensing tube, add 20g E-20 type epoxy resin, 39g poly glycol monomethyl ether (relative molecular mass 2000) 56.72g toluene.Heating up under the magnetic agitation, is 140 ℃ of following azeotropic dehydrations three hours in temperature, obtains mixing liquid, is cooled to 95 ℃, and the solution that the 56.25g boron trifluoride complex is dissolved in 8.66g toluene adds in the above-mentioned mixing liquid, and nitrogen protection is reaction down.Every epoxy retention rate at a distance from 0.5h sampling analysis system when the epoxy retention rate reaches 50% left and right sides, adds water destruct catalyzer stopped reaction between the reaction period, underpressure distillation desolventize white solid, be the poly glycol monomethyl ether epoxy resin emulsifying agent;
2) preparation of aqueous epoxy resin emulsion
Add 30g E-44 type epoxy resin in the 250mL beaker; 7.5g propylene glycol monomethyl ether stirs, and the epoxy resin viscosity is reduced; The back adds 15g poly glycol monomethyl ether epoxy resin emulsifying agent; System is warming up to 60 ℃, drips 97.5g zero(ppm) water under the high-speed stirring, processes the aqueous epoxy resin emulsion that solid content is 30wt%.
The aqueous epoxy resin emulsion of present embodiment is added aqueous epoxy curing agent, promptly be mixed with aqueous epoxy coating.Aqueous epoxy coating is stable as follows:
1. stable
⑴ centrifugal stability: 2000r/min, 20min is not stratified, breakdown of emulsion not;
⑵ storage stability: 2 months not stratified, breakdowns of emulsion not;
⑶ median size:<0.6 μ m;
2. sticking power: I level, GB/T 1725-89 " paint film adhesion assay method ";
3. snappiness: >=4 grades, GB/T 1748-89 " paint film flexibility assay method ";
4. water tolerance: 25 ℃, 24h, non-foaming, do not come off GB1733-79 (88) " paint film water tolerance assay method ";
5. alkali resistance: 10%NaOH, 6h, non-foaming, do not come off.
Embodiment 5
A kind of preparation method of reactive epoxy resin latex, it comprises the steps:
1) the poly glycol monomethyl ether epoxy resin emulsifying agent is synthetic
In the four-hole boiling flask that has water trap, reflux condensing tube, add 10g E-51 type epoxy resin, 49.7g poly glycol monomethyl ether (relative molecular mass 2000) 70.15g toluene.Heating up under the magnetic agitation, is 130~150 ℃ of following azeotropic dehydrations three hours in temperature, obtains mixing liquid, is cooled to 85~95 ℃, and the solution that the 56.25mg boron trifluoride complex is dissolved in 8.66g toluene adds in the above-mentioned mixing liquid, and nitrogen protection is reaction down.Every epoxy retention rate at a distance from 0.5h sampling analysis system when the epoxy retention rate reaches 50% left and right sides, adds water destruct catalyzer stopped reaction between the reaction period, underpressure distillation desolventize white solid, be the poly glycol monomethyl ether epoxy resin emulsifying agent;
2) preparation of aqueous epoxy resin emulsion
Add 30g E-51 type epoxy resin in the 250mL beaker; 4.5g propylene glycol monomethyl ether stirs, and the epoxy resin viscosity is reduced; The back adds 15g poly glycol monomethyl ether epoxy resin emulsifying agent; System is warming up to 60 ℃, drips 100.5g zero(ppm) water under the high-speed stirring, processes the aqueous epoxy resin emulsion that solid content is 30wt%.
The aqueous epoxy resin emulsion of present embodiment is added aqueous epoxy curing agent, promptly be mixed with aqueous epoxy coating.Aqueous epoxy coating is stable as follows:
1. stable
⑴ centrifugal stability: 2000r/min, 30min is not stratified, breakdown of emulsion not;
⑵ storage stability: 2 months not stratified, breakdowns of emulsion not;
⑶ median size:<0.5 μ m;
2. sticking power: I level, GB/T 1725-89 " paint film adhesion assay method ";
3. snappiness: >=5 grades, GB/T 1748-89 " paint film flexibility assay method ";
4. water tolerance: 25 ℃, 36h, non-foaming, do not come off GB1733-79 (88) " paint film water tolerance assay method ";
5. alkali resistance: 10%NaOH, 8h, non-foaming, do not come off.
Embodiment 6
A kind of preparation method of reactive epoxy resin latex, it comprises the steps:
1) the poly glycol monomethyl ether epoxy resin emulsifying agent is synthetic
In the four-hole boiling flask that has water trap, reflux condensing tube, add 20g E-44 type epoxy resin, 54g poly glycol monomethyl ether (relative molecular mass 1500) 57.84g toluene.Heating up under the magnetic agitation, is 130~150 ℃ of following azeotropic dehydrations three hours in temperature, obtains mixing liquid, is cooled to 85~95 ℃, 80mg catalyzer (aluminum chloride) is dissolved in 8.66g toluene adds in the above-mentioned mixing liquid.Every epoxy retention rate at a distance from 0.5h sampling analysis system when the epoxy retention rate reaches 50% left and right sides, adds water destruct catalyzer stopped reaction between the reaction period, underpressure distillation desolventize the water white transparency thick liquid, be the poly glycol monomethyl ether epoxy resin emulsifying agent.
2) preparation of aqueous epoxy resin emulsion
Add 30g E-44 type epoxy resin in the 250mL beaker; 7.5g propylene glycol monomethyl ether stirs, and the epoxy resin viscosity is reduced; The back adds 15g poly glycol monomethyl ether epoxy resin emulsifying agent; System is warming up to 60 ℃, drips 97.5g zero(ppm) water under the high-speed stirring, processes the aqueous epoxy resin emulsion that solid content is 30 wt%.
The aqueous epoxy resin emulsion of present embodiment is added aqueous epoxy curing agent, promptly be mixed with aqueous epoxy coating.Aqueous epoxy coating is stable as follows:
1. stable
⑴ centrifugal stability: 2000r/min, 30min is not stratified, breakdown of emulsion not;
⑵ storage stability: 2 months not stratified, breakdowns of emulsion not;
⑶ median size:<0.5 μ m;
2. sticking power: I level, GB/T 1725-89 " paint film adhesion assay method ";
3. snappiness: >=5 grades, GB/T 1748-89 " paint film flexibility assay method ";
4. water tolerance: 25 ℃, 36h, non-foaming, do not come off GB1733-79 (88) " paint film water tolerance assay method ";
5. alkali resistance: 10%NaOH, 8h, non-foaming, do not come off.