CN102503276A - Porous perlite sound absorption material - Google Patents

Porous perlite sound absorption material Download PDF

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Publication number
CN102503276A
CN102503276A CN2011103478276A CN201110347827A CN102503276A CN 102503276 A CN102503276 A CN 102503276A CN 2011103478276 A CN2011103478276 A CN 2011103478276A CN 201110347827 A CN201110347827 A CN 201110347827A CN 102503276 A CN102503276 A CN 102503276A
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perlite
sound absorption
emulsion
sound
cement
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CN2011103478276A
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CN102503276B (en
Inventor
曾晓辉
王平
叶跃忠
李固华
潘绍伟
杨彦克
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Sichuan Haolong High Tech Rail Transport New Material Technology Co ltd
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Southwest Jiaotong University
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Abstract

The invention discloses a porous perlite sound absorption material used for building a sound absorption wall, characterized in that the porous perlite sound absorption material is prepared by the following procedures: blending and pelletizing the materials, pouring a soleplate, pouring a sound absorption plate, pressing, demolding, curing and vapor curing at 40 DEG C, and the like; the material is composed of the following ingredients in mass ratio: 1 part of perlite, 6 parts of 425 cement, 0.3 parts of high early strength cement, 0.1 part of polymer emulsion, 0.1 part of pelletizing agent, 0.01 part of plasticizer and 0.1 part of other accessory ingredients. The sound absorption material using perlite as aggregate disclosed by the invention has the advantages of excellent sound absorption effect, large anti-bending and anti-pressing strength, high sound absorption coefficient and wide sound absorption frequency band, and the sound absorption material has such excellent functions as fire resistance, moisture resistance, durability and innocuity, and the like, so that the sound absorption material has an extensive application prospect.

Description

A kind of many suctions of perlite sound material
Technical field
The invention belongs to New Building Materials, especially relate to a kind of high-speed railway station platform, industrial building, road and rail of being used for pearlstone sound-absorbing material prescription and production technology separated, sound-absorbing wall.
Background technology
Sound-absorbing material (sound-absorbing material) is to have stronger absorption acoustic energy, the material of reducing noise performance.The material of borrowing porousness, membrane action or the resonance effect of self and incident acoustic energy being had sorption.Sound-absorbing material will with the acoustic characteristic impedance coupling of on every side sound bearing medium, make acoustic energy no reflection events ground get into sound-absorbing material, and the incident acoustic energy overwhelming majority be absorbed.
Early stage sound-absorbing material mainly is natural porous organic materials such as cotton, fiber crops, felt.The natural fiber material cost is low, acoustic frequency bandwidth, production are simple, but its fire prevention, protection against the tide and antiseptic property are poor.Subsequently, people replace natural fiber material with inorganic porous material, have developed granule type, foam type sound-absorbing porous material such as slag brick, multicellular glass, sound absorption ceramic and inorganic fibers etc.Material sound absorbing capabilities such as slag brick are relatively poor, and heavy inconvenience is used.Inorganic mineral fiber material such as glass wool etc., sound absorbing capabilities is good, and is fire-retardant, corrosion-resistant, but has problems such as contaminate environment health risk.So, be that the no fiber sound material of representative comes into one's own with resonance sound-absorbing material (structure).But the sound sucting band of resonance sound-absorbing material is narrower, and is very strong to the selectivity of frequency, in generally only being applicable to, the single-frequency sound of low frequency, and for a long time still can not alternative fiber property sound-absorbing material.Occurred porous metal sound-absorbing materials such as foamed metal, steel fiber subsequently, but there are problems such as cost is high, processing condition are wayward in porous metal.Foam polymer class sound-absorbing material acoustically effective is good, but has poor performance such as fire-resistant, ageing-resistant, limits it and is widely used.
Track traffic, automobile, industrial building etc. have constituted the overriding noise source of urban environment now; Select the sound-absorbing material of low cost, high-level efficiency, high-durability to become the problem that each city manager is concerned about; Frequency characteristics to the urban environment noise source of pollution; Research and develop the sound-absorbing material of novel low-cost, be used for separated, the sound-absorbing wall of railway, subway, highway, will have very vast market.
Summary of the invention
In view of the above deficiency of prior art, the purpose of this invention is to provide with the inorganic perlite sound-absorbing material as base material such as pearlstone, cement, emulsion, it is good to make it the tool acoustically effective, the weather resistance height, environmentally safe, advantage.
The objective of the invention is to realize through following means.
A kind of many suctions of perlite sound material adopts and to construct the sound-absorbing body of wall, it is characterized in that, adopt mixing of materials granulation-bottom slab concreting-acoustic board build-suppress-operations such as the demoulding-maintenance-40 ℃ vapor cure make; Material adopts following quality than proportioning: perlite 1; 425 cement 6; Rapid hardening cement 0.3; Polymer emulsion 0.1; Granulating agent 0.1; Softening agent 0.01; Other auxiliary agent 0.1.
Many suctions of gained perlite sound material of the present invention; Lean on the micropore in the perlite particle and pile up the hole that forms and reach acoustically effective; Its sound absorption coefficient is about 0.6; Have good, the anti-folding of acoustically effective, ultimate compression strength is big, sound absorption coefficient is high, acoustic frequency bandwidth and have fire prevention, protection against the tide, premium properties such as durable, nontoxic, is a kind of sound-absorbing material with wide application prospect.
Description of drawings
Fig. 1 is many suctions of perlite sound material preparation process schema of the present invention.
Embodiment
Below in conjunction with embodiment enforcement of the present invention is done further to describe, the embodiment agents useful for same is technical pure.
All granulating agents of the present invention can be CMC 99.5, polyacrylic ester, vinyl acetate, Z 150PH etc., adopt spraying to add water and turbine stirring agglomeration technique, make that uniform coarse particles is able to form, and make formation point contact between particle.All softening agent can be SEPIGEL 305, polyaminoester emulsion etc., to reduce the microfracture that the quick dehydration of pore causes.Used polymer emulsion comprises one of oleic series emulsion, vinyl acetate emulsion, aqueous epoxy resins.
Adopt 40 ℃ of steam-cured modes, accelerate the aquation and the sclerosis of cement, boost productivity.Expanded perlite aggregate makes the cohesive force of cement matrix and freeze-thaw-, antiscour and the wear resisting property of sound-absorbing material strengthen greatly under polymer-modified cement-based material-mix effect.Shown in Fig. 1 process flow sheet, adopt through the layering moulding process, promptly base plate adopts quick hardening sulphoaluminate cement to be aided with the perlite of low-dosage; Make its early strength higher; And having higher later strength, panel adopts Portland cement to be aided with the perlite of high volume, makes material surface and inner formation hole not of uniform size; Be aided with the loose and porous structure of pearlstone, thereby make material have the acoustical absorptivity of multiband.
Material is the general purity of building material industry among the embodiment, is not higher than technical grade.
Embodiment 1
Acoustic board:
The acoustic board material adopts following proportioning (mass ratio): perlite 1 weight part; Ordinary Portland cement 6 weight parts; Quick hardening sulphoaluminate cement 0.3 weight part; Polymer emulsion is cinnamic acid emulsion 0.1 weight part; Granulating agent is vinyl acetate emulsion 0.1 weight part; Softening agent is polyacrylamide emulsion 0.01 weight part; Hardening accelerator is sodium aluminate 0.1 weight part.
Base plate:
The base plate material adopts following proportioning (mass ratio): perlite 1 weight part; Ordinary Portland cement 8 weight parts; Quick hardening sulphoaluminate cement 1 weight part; River sand: 5 weight parts.And make by the technical process of Fig. 1.
Detailed process is that perlite is poured in the stirrer, adds entry and inorganic jointing compound stirs, and adds cement then and stirs; And spray and add water; Process the former slurry of a large amount of particulate, former slip has been pressed in mould, carried out steam curing after leaving standstill for some time.The perlite sound-absorbing material is carried out performance test, and the result is shown in following table one.
Table one perlite sound-absorbing material performance
Figure BDA0000106120290000041
Perlite sound-absorbing material of the present invention has better physical system ability and sound absorbing capabilities; The sound-absorbing material that with the perlite is aggregate has good, the anti-folding of acoustically effective, ultimate compression strength is big, sound absorption coefficient is high, acoustic frequency bandwidth and have fire prevention, protection against the tide, premium properties such as durable, nontoxic; Can be used for a lot of places, is a kind of sound-absorbing material with wide application prospect.

Claims (6)

1. many suctions of perlite sound material adopts and constructs the sound-absorbing body of wall, it is characterized in that, adopt mixing of materials granulation-bottom slab concreting-acoustic board build-suppress-operations such as the demoulding-maintenance-40 ℃ vapor cure make; Material adopts following quality than proportioning: perlite 1; 425 cement 6; Rapid hardening cement 0.3; Polymer emulsion 0.1; Granulating agent 0.1; Softening agent 0.01; Other auxiliary agent 0.1.
2. a kind of many suctions of perlite sound material according to claim 1 is characterized in that said granulating agent is one of vinyl acetate emulsion, methyl cellulose ether, Xylo-Mucine, Z 150PH.
3. a kind of many suctions of perlite sound material according to claim 1 is characterized in that said softening agent is one of polyacrylic ester, SEPIGEL 305, polyaminoester emulsion.
4. a kind of many suctions of perlite sound material according to claim 1 is characterized in that said polymer emulsion comprises one of oleic series emulsion, vinyl acetate emulsion, aqueous epoxy resins.
5. a kind of many suctions of perlite sound material according to claim 1 is characterized in that said auxiliary agent is according to the production temperature conditions, polycarboxylic acids dehydragent, sodium aluminate class hardening accelerator, lemon acids retardant that condense and the setting time of adjustment slurry used.
6. a kind of many suctions of perlite sound material according to claim 1 is characterized in that, adopts following quality than proportioning: perlite 1; Ordinary Portland cement 6; Quick hardening sulphoaluminate cement 0.3; Cinnamic acid emulsion 0.1; Vinyl acetate emulsion 0.1; Polyacrylamide emulsion 0.01; Sodium aluminate 0.1.
CN 201110347827 2011-11-07 2011-11-07 Porous perlite sound absorption material Expired - Fee Related CN102503276B (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815906A (en) * 2012-09-07 2012-12-12 宁波荣山新型材料有限公司 Dual organic modified cement-base expanded perlite fireproof thermal-insulation board and preparation method thereof
CN103937142A (en) * 2014-04-18 2014-07-23 芜湖凯奥尔环保科技有限公司 Corrosion preventing moistureproof safe compound acoustic panel material and preparation method thereof
CN103964749A (en) * 2014-04-23 2014-08-06 安徽依采妮纤维材料科技有限公司 Composite acoustic panel material added with clam shell powder and preparation method of composite acoustic panel material
CN104727138A (en) * 2015-03-14 2015-06-24 芜湖众力部件有限公司 Nano titanium silicalite molecular sieve-styrene-acrylic composite emulsion-coated polypropylene nonwoven sound-absorbing material for automotive interiors
CN105879848A (en) * 2016-04-30 2016-08-24 信阳市上天梯怡和矿产资源开发有限公司 VOC (volatile organic compounds) adsorbing microsphere carrier mainly made of expanded perlite tailings and method for preparing VOC adsorbing microsphere carrier
CN103787626B (en) * 2012-10-31 2017-05-31 深圳市爱思宝科技发展有限公司 Sound insulation binding agent
CN107492369A (en) * 2017-09-21 2017-12-19 北京天润康隆科技股份有限公司 A kind of micropore rock beam series silencer
CN108978504A (en) * 2018-08-27 2018-12-11 金陵科技学院 A kind of compound acoustic barrier
CN112745059A (en) * 2020-12-28 2021-05-04 广州声博士声学技术有限公司 Perlite loaded graphene-based sound absorption mortar and preparation method thereof

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6391958B1 (en) * 1998-11-18 2002-05-21 Advanced Construction Materials Corp. Strengthened, light weight wallboard and method and apparatus for making the same
US20030065082A1 (en) * 2001-05-08 2003-04-03 Blanken Thomas Carel Compositions comprising solid particles and binder
CN102080424A (en) * 2009-11-30 2011-06-01 杭州正博新型建筑材料有限公司 Light brick with moisturizing, heat-insulating and sound-proof performances

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6391958B1 (en) * 1998-11-18 2002-05-21 Advanced Construction Materials Corp. Strengthened, light weight wallboard and method and apparatus for making the same
US20030065082A1 (en) * 2001-05-08 2003-04-03 Blanken Thomas Carel Compositions comprising solid particles and binder
CN102080424A (en) * 2009-11-30 2011-06-01 杭州正博新型建筑材料有限公司 Light brick with moisturizing, heat-insulating and sound-proof performances

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102815906A (en) * 2012-09-07 2012-12-12 宁波荣山新型材料有限公司 Dual organic modified cement-base expanded perlite fireproof thermal-insulation board and preparation method thereof
CN103787626B (en) * 2012-10-31 2017-05-31 深圳市爱思宝科技发展有限公司 Sound insulation binding agent
CN103937142A (en) * 2014-04-18 2014-07-23 芜湖凯奥尔环保科技有限公司 Corrosion preventing moistureproof safe compound acoustic panel material and preparation method thereof
CN103964749A (en) * 2014-04-23 2014-08-06 安徽依采妮纤维材料科技有限公司 Composite acoustic panel material added with clam shell powder and preparation method of composite acoustic panel material
CN104727138A (en) * 2015-03-14 2015-06-24 芜湖众力部件有限公司 Nano titanium silicalite molecular sieve-styrene-acrylic composite emulsion-coated polypropylene nonwoven sound-absorbing material for automotive interiors
CN105879848A (en) * 2016-04-30 2016-08-24 信阳市上天梯怡和矿产资源开发有限公司 VOC (volatile organic compounds) adsorbing microsphere carrier mainly made of expanded perlite tailings and method for preparing VOC adsorbing microsphere carrier
CN105879848B (en) * 2016-04-30 2019-05-31 信阳市上天梯怡和矿产资源开发有限公司 A kind of using expanded perlite tailing is the absorption VOC of primary raw material with microsphere supported and preparation method thereof
CN107492369A (en) * 2017-09-21 2017-12-19 北京天润康隆科技股份有限公司 A kind of micropore rock beam series silencer
CN108978504A (en) * 2018-08-27 2018-12-11 金陵科技学院 A kind of compound acoustic barrier
CN112745059A (en) * 2020-12-28 2021-05-04 广州声博士声学技术有限公司 Perlite loaded graphene-based sound absorption mortar and preparation method thereof
CN112745059B (en) * 2020-12-28 2022-07-15 广州声博士声学技术有限公司 Perlite loaded graphene-based sound absorption mortar and preparation method thereof

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Effective date of registration: 20180125

Address after: 637500 A, Nanchong, Nanchong, Sichuan, No. 7, seat No. 7

Patentee after: SICHUAN HAOLONG HIGH-TECH RAIL TRANSPORT NEW MATERIAL TECHNOLOGY CO.,LTD.

Address before: 610031 Chengdu City, Sichuan Province, No. two North Ring Road, Southwest Jiao Tong University,

Patentee before: Southwest Jiaotong University

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Granted publication date: 20130703

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