CN102502343A - Novel groove drum - Google Patents
Novel groove drum Download PDFInfo
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- CN102502343A CN102502343A CN2011102864283A CN201110286428A CN102502343A CN 102502343 A CN102502343 A CN 102502343A CN 2011102864283 A CN2011102864283 A CN 2011102864283A CN 201110286428 A CN201110286428 A CN 201110286428A CN 102502343 A CN102502343 A CN 102502343A
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- groove drum
- drum
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- novel groove
- ceramic
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Abstract
The invention discloses a novel groove drum, which comprises a drum body and an end cover, wherein the drum body is prepared from a composite material, the base layer material of the composite material is engineering plastic, the outer layer material is ceramic, the outer layer material is shaped on an inner layer material by a PVD (Physical Vapor Deposition) technology, the end cover is prepared from an alloy steel material, and the end cover is fastened and connected with the drum body by a locating screw. According to the novel groove drum disclosed by the invention, a ceramic material is plated on the surface of the drum body of the groove drum to form a ceramic plated film; by virtue of the plated film, the wearing resistance, strength and impact resistance of the groove drum are effectively improved, the comprehensive mechanical properties of the groove drum are more excellent, and the service life of the groove drum is 2-3 times that of a common groove drum; at the same time, the groove drum has high surface quality, thereby being favorable to the improvement of winding precision; and the preparing process is simple and convenient as well as the production cost is moderate.
Description
Technical field
The present invention relates to a kind of groove drum, relate in particular to the novel groove drum of a kind of high strength and resistance to abrasion, belong to the textile equipment technical field.
Background technology
Groove drum is applicable to various textile machines such as chemical fibre elasticizer, rewinder, bobbin-winding machine, doubling winder, cladding wire machine, is the critical component of controlling spinning cake moulding and backing-off performance thereof in the textile of chemical fibre machinery.Can be divided into by its specification classification: single head list groove, single head double flute, the single groove of bull and bull double flute etc. can be divided into by its materials classification: bakelite drum, steel plate groove drum and aluminum alloy groove drum etc.
Wherein, bakelite drum preparation technology is easy, and cost is low, but the static that produces in the use is big, and filoplume is grown thickly, and wears no resistance, and service life is short; The steel plate groove drum adopts welding process to prepare, in high speed rotating weld bond yielding, come off, influence the doff precision; The fragility of aluminum alloy groove drum is bigger, is prone to brokenly when groove drum is hit, and resistance to abrasion and corrosion stability are relatively poor.
In sum, groove drum spread in performance on the market is uneven, and comprehensive mechanical property is generally not high, and particularly the product taken into account of resistance to abrasion and intensity is few, and exploitation requires study.
Summary of the invention
To the demand, the invention provides a kind of novel groove drum, this groove drum substrate surface plating one deck stupalith, effectively improved the resistance to abrasion and the intensity of groove drum, make the longer service life of groove drum.
The present invention is a kind of novel groove drum; This groove drum comprises cylindrical shell and end cap, and described cylindrical shell selects for use composite material to prepare, and its base material is engineering plastics; Cladding material is a pottery; Described cladding material takes shape on the inner layer material through the PVD technology, and described end cap is processed by alloy steel material, adopts fixing screw to be fastenedly connected between described end cap and the cylindrical shell.
In the present invention's one preferred embodiment, the engineering plastics that described basic unit selects for use can be any one in polyamide, polyformaldehyde, polyphosphate, modified polyphenyl acid and the thermoplastic polyester.
In the present invention's one preferred embodiment, described skin is the ceramic coating layer, and its stupalith is generally selected silicon carbide ceramics for use, and this material has good permeability of heat, inoxidizability, electric conductivity and impact toughness.
In the present invention's one preferred embodiment, the PVD coating technology that described skin is selected for use can be ion plating method, ion sputtering method, ion vapour deposition method and ion implantation.
In the present invention's one preferred embodiment, the thickness of described ceramic plated layer is generally 0.8-1.2mm.
The present invention has disclosed a kind of novel groove drum; The drum surface plating of this groove drum has stupalith; Form a ceramic coating; This plated film effectively raises resistance to abrasion, intensity and the impact resistance of groove drum, makes the comprehensive mechanical property of groove drum better, and be 2-3 times of common groove drum its service life; Simultaneously, this groove drum surface quality is high, help improving the doff precision, and preparation technology is easy, and productive costs is moderate.
Description of drawings
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is done further detailed explanation:
Fig. 1 is an embodiment of the invention novel groove drum structural representation;
The mark of each parts is following in the accompanying drawing: 1, cylindrical shell, 2, end cap, 3, basic unit, 4, skin, 5, fixing screw.
The specific embodiment
Below in conjunction with accompanying drawing preferred embodiment of the present invention is set forth in detail, thereby protection scope of the present invention is made more explicit defining so that advantage of the present invention and characteristic can be easier to it will be appreciated by those skilled in the art that.
Fig. 1 is an embodiment of the invention novel groove drum structural representation; This groove drum comprises cylindrical shell 1 and end cap 2; Described cylindrical shell 1 selects for use composite material to prepare; Its basic unit's 3 materials are engineering plastics, and outer 4 materials are pottery, and described outer 4 materials take shape on internal layer 3 materials through the PVD technology; Described end cap 2 is processed by alloy steel material, adopts fixing screw 5 to be fastenedly connected between described end cap 2 and the cylindrical shell 1.
The engineering plastics that basic unit 3 selects for use in the novel groove drum cylindrical shell of mentioning among the present invention 1 can be any one in polyamide, polyformaldehyde, polyphosphate, modified polyphenyl acid and the thermoplastic polyester; Basic unit 3 adopts the foundry technique moulding, and the embryo mould also needs through finishing, repaiies operations such as type, roll extrusion, immersion oil and polishing after the moulding, reduces roughness of surface, improves surface quality.
Outer 4 is the ceramic coating layer, and its stupalith is generally selected silicon carbide ceramics for use, and this pottery is the high temperature material of a kind of high strength, high hardness, still can keep high bending strength 1200 ℃ of-1400 ℃ of uses; Simultaneously, pottery also has good permeability of heat, inoxidizability, electric conductivity and impact toughness, can effectively improve the stability of seal wire and the service life of groove drum.
The PVD coating technology that skin 4 is selected for use can be ion plating method, ion sputtering method, ion vapour deposition method and ion implantation, and the thickness of the ceramic plated layer after its moulding is generally 0.8-1.2mm.
The present invention has disclosed a kind of novel groove drum; Be characterized in: the drum surface plating of this groove drum has stupalith; Form a ceramic coating; This plated film effectively raises resistance to abrasion, intensity and the impact resistance of groove drum, makes the comprehensive mechanical property of groove drum better, and be 2-3 times of common groove drum its service life; Simultaneously, this groove drum surface quality is high, help improving the doff precision, and preparation technology is easy, and productive costs is moderate.
The above; Be merely the specific embodiment of the present invention; But protection scope of the present invention is not limited thereto; Any those of ordinary skill in the art are in the technical scope that the present invention disclosed, and variation or the replacement that can expect without creative work all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection domain that claims were limited.
Claims (5)
1. novel groove drum, this groove drum comprises cylindrical shell and end cap, it is characterized in that; Described cylindrical shell selects for use composite material to prepare; Its base material is engineering plastics, and cladding material is a pottery, and described cladding material takes shape on the inner layer material through the PVD technology; Described end cap is processed by alloy steel material, adopts fixing screw to be fastenedly connected between described end cap and the cylindrical shell.
2. novel groove drum according to claim 1 is characterized in that, the engineering plastics that described basic unit selects for use can be any one in polyamide, polyformaldehyde, polyphosphate, modified polyphenyl acid and the thermoplastic polyester.
3. novel groove drum according to claim 1 is characterized in that, described skin is the ceramic coating layer, and its stupalith is generally selected silicon carbide ceramics for use, and this material has good permeability of heat, inoxidizability, electric conductivity and impact toughness.
4. novel groove drum according to claim 3 is characterized in that, the PVD coating technology that described skin is selected for use can be ion plating method, ion sputtering method, ion vapour deposition method and ion implantation.
5. novel groove drum according to claim 3 is characterized in that the thickness of described ceramic plated layer is generally 0.8-1.2mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102864283A CN102502343A (en) | 2011-09-26 | 2011-09-26 | Novel groove drum |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102864283A CN102502343A (en) | 2011-09-26 | 2011-09-26 | Novel groove drum |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102502343A true CN102502343A (en) | 2012-06-20 |
Family
ID=46214494
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011102864283A Pending CN102502343A (en) | 2011-09-26 | 2011-09-26 | Novel groove drum |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102502343A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103101806A (en) * | 2012-12-11 | 2013-05-15 | 吴江昆鹏纺织有限公司 | Groove cylinder |
| CN113857277A (en) * | 2021-09-17 | 2021-12-31 | 江阴法尔胜泓昇不锈钢制品有限公司 | Special-shaped steel wire drawing drum and use method thereof |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB531595A (en) * | 1938-08-16 | 1941-01-07 | Wilhelm Reiners | Improvements in traversing drums for yarn or filament winding apparatus |
| CN2108110U (en) * | 1991-08-10 | 1992-06-24 | 黄岩市城关纺织器材二厂 | Thermosetting throwing slotted drum |
| DE4431087A1 (en) * | 1994-09-01 | 1996-03-07 | Palitex Project Co Gmbh | Drive roller for a bobbin |
| CN2399406Y (en) * | 1999-09-08 | 2000-10-04 | 李家齐 | High wear-resistant anti-electrostatic compound groove drum for loom |
| CN2663372Y (en) * | 2003-12-12 | 2004-12-15 | 天津纺织机械厂配件厂 | Cast-steel groove drum of bobbin winder |
| CN1870395A (en) * | 2005-05-27 | 2006-11-29 | 湘潭远诚机器制造有限公司 | Wire guiding rod of winding machine |
-
2011
- 2011-09-26 CN CN2011102864283A patent/CN102502343A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB531595A (en) * | 1938-08-16 | 1941-01-07 | Wilhelm Reiners | Improvements in traversing drums for yarn or filament winding apparatus |
| CN2108110U (en) * | 1991-08-10 | 1992-06-24 | 黄岩市城关纺织器材二厂 | Thermosetting throwing slotted drum |
| DE4431087A1 (en) * | 1994-09-01 | 1996-03-07 | Palitex Project Co Gmbh | Drive roller for a bobbin |
| CN2399406Y (en) * | 1999-09-08 | 2000-10-04 | 李家齐 | High wear-resistant anti-electrostatic compound groove drum for loom |
| CN2663372Y (en) * | 2003-12-12 | 2004-12-15 | 天津纺织机械厂配件厂 | Cast-steel groove drum of bobbin winder |
| CN1870395A (en) * | 2005-05-27 | 2006-11-29 | 湘潭远诚机器制造有限公司 | Wire guiding rod of winding machine |
Non-Patent Citations (1)
| Title |
|---|
| 杨宏: "塑料的陶瓷涂敷", 《化工进展》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103101806A (en) * | 2012-12-11 | 2013-05-15 | 吴江昆鹏纺织有限公司 | Groove cylinder |
| CN113857277A (en) * | 2021-09-17 | 2021-12-31 | 江阴法尔胜泓昇不锈钢制品有限公司 | Special-shaped steel wire drawing drum and use method thereof |
| CN113857277B (en) * | 2021-09-17 | 2024-02-27 | 江阴法尔胜泓昇不锈钢制品有限公司 | Abnormal steel wire drawing winding drum and use method thereof |
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| PB01 | Publication | ||
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120620 |