CN102500726A - Continuous full-compression machine - Google Patents

Continuous full-compression machine Download PDF

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Publication number
CN102500726A
CN102500726A CN2011103403725A CN201110340372A CN102500726A CN 102500726 A CN102500726 A CN 102500726A CN 2011103403725 A CN2011103403725 A CN 2011103403725A CN 201110340372 A CN201110340372 A CN 201110340372A CN 102500726 A CN102500726 A CN 102500726A
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CN
China
Prior art keywords
hole
support
cylinder
stage clip
travel switch
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Granted
Application number
CN2011103403725A
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Chinese (zh)
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CN102500726B (en
Inventor
马志强
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Xinbao precision manufacturing Limited by Share Ltd
Original Assignee
ZHONGSHAN NEW BOND HARDWARE SPRING CO Ltd
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Application filed by ZHONGSHAN NEW BOND HARDWARE SPRING CO Ltd filed Critical ZHONGSHAN NEW BOND HARDWARE SPRING CO Ltd
Priority to CN201110340372.5A priority Critical patent/CN102500726B/en
Publication of CN102500726A publication Critical patent/CN102500726A/en
Application granted granted Critical
Publication of CN102500726B publication Critical patent/CN102500726B/en
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Abstract

A continuous full-compression comprises a base and a control box. A cylinder support and a hand-operated turn plate component are arranged on the tabletop of the base, a plurality of pressure spring holding through holes which are distributed uniformly circumferentially and run through the tabletop of the base directly are arranged on the turn plate component, a cylinder facing one of the through holes is arranged on the cylinder support, a discharging hole is arranged at the tabletop and corresponds to the pressure spring holding through hole where the pressure springs rotate out after being compressed, and a collecting box used for collecting the compressed pressure springs falling from the discharging hole is arranged under the base. The base and the turn plate component are respectively provided with a travel switch and a switch control portion, wherein the switch control portion is used for controlling on and off of the travel switch after the turn plate component rotates circumferentially, and the travel switch controls action of the cylinder by the aid of the control box. An angle positioning structure used for positioning the turn plate component rotationally is arranged on the base. The continuous full-compression machine is simple and reasonable in structure, convenient in use, high in operation efficiency and stable and reliable in full compression.

Description

Continuous full compression machine
[technical field]
The present invention relates to a kind of compressor that stage clip is carried out the continuous several times full compression.
[background technology]
We know, stage clip is after producing, and is stressed stable more and after long-term the use, still can keep constant compression force in order to make it; At this moment often need carry out the processing of this operation of full compression; Through the stage clip after the full compression, can guarantee that the power value is more constant, thereby meet the demands better like this.So full compression is very important operation for stage clip; And spring needs the full compression of 3 times or 5 times; At this moment if operate by staff, not only very trouble and inconvenience, and can not guarantee that each compression all is the full compression of standard; How good this have if there is a kind of special machinery to accomplish full compression operation, and this is the applicant's purpose just.
[summary of the invention]
The objective of the invention is to be to overcome the deficiency of prior art, a kind of simple in structure and reasonable, easy to operate, high efficiency and the reliable and stable continuous full compression machine of full compression are provided.
In order to solve the technical problem of above-mentioned existence, the present invention adopts following technical proposals:
A kind of continuous full compression machine; It includes support and control cabinet; On the table top of support, be provided with cylinder support and manual turntable assembly; On rotary disc assembly, being provided with several is circularly and evenly distributed and the stage clip of straight-through frame surface is placed through hole; On the cylinder support, be provided with the cylinder of placing through hole over against one of them, that after the stage clip pressurized produces placed on the pairing table top of through hole and had material-dropping hole, below support, is provided with the case of accepting that is used for receiving the pressurized stage clip that from material-dropping hole, falls down; On support and rotary disc assembly, be respectively equipped with travel switch and rotate the switch control part that the travel switch break-make is controlled in the back by the rotary disc assembly circumference; Described travel switch is through control cabinet control cylinder action afterwards; On support, be provided with angle orientation structure to the rotary disc assembly rotational positioning.
In the improvement project to above-mentioned continuous full compression machine, described material-dropping hole is a circular port, the angle between the depression bar of this circular port and cylinder just with rotary disc assembly on stage clip to place the through hole distribution angle consistent.
In improvement project to above-mentioned continuous full compression machine; Said rotary disc assembly includes the axle core that passes frame surface, is enclosed within the screens dish that is clipped in the positive disc of table top on the core respectively and is clipped in the bottom surface; And the rotating disk that is located at the disc top, described stage clip is placed through hole and is opened on rotating disk.
In the improvement project to above-mentioned continuous full compression machine, this angle orientation structure includes hoodle and the spring that hoodle is resetted; On said screens dish periphery, have be circle distribution and with place the consistent arc notch of number of openings, described hoodle can slide in this arc notch; This switch control part is that arc notch facing to travel switch.
Compared with prior art; The invention has the beneficial effects as follows: 1), place through hole owing on rotary disc assembly, be provided with the equally distributed stage clip of a plurality of circumference, on one side can carry out compression work like this, Yi Bian put into stage clip; And in the moving angle of revolution when locating by the angle orientation structure; The travel switch output signal that rotary disc assembly is controlled makes cylinder carry out the reciprocal full compression spring of continuous several times, and the pressure of compression is consistent with stroke because cylinder descends, and can make full compression working stability, reliable like this; Can find out of the present invention simple in structure, easy to operate when whole semi-automatic operation, high efficiency; 2), in addition; Because all can dropping to from material-dropping hole, accepts in the case by the stage clip after each pressurized is accomplished; Like this with regard to not occurring that stage clip that pressurized crosses rotates back under the cylinder once more and the continuous full compression that causes another, thus of the present invention rational in infrastructure, reliable operation; 3), meanwhile, it is big that the present invention has overcome the consumed power that full-automatic compressor continuously brought, the shortcoming that noise is big, it have consumed power little with noise low advantage, and be difficult for causing danger,, it is safe in utilization.
Below in conjunction with the accompanying drawing and the specific embodiment the present invention is made further detailed description:
[description of drawings]
Fig. 1 is the front view of the embodiment of the invention;
Fig. 2 is the side view of the embodiment of the invention;
Fig. 3 is the vertical view of the embodiment of the invention;
Fig. 4 is the structural representation of the embodiment of the invention at the rotary disc assembly place;
Fig. 5 is the structural representation of the embodiment of the invention at the Stroke Control place.
[specific embodiment]
The present invention is a kind of continuous full compression machine; As shown in Figure 1; It includes support 1 and control cabinet 2; On the table top of support 1, be provided with cylinder support 3 and manual turntable assembly 4, on rotary disc assembly 4, be provided with several and be circularly and evenly distributed and the stage clip of straight-through support 1 table top is placed through hole 41, so just can act on compression press spring on the table top; On cylinder support 3, be provided with the cylinder 5 of placing through hole 41 over against one of them; After the stage clip pressurized produces that placed on through hole 41 pairing table tops and had material-dropping hole 11, below support 1, be provided be used for receiving the pressurized stage clip that from material-dropping hole 11, falls down accept case 6; In support 1, be provided with travel switch 7, on rotary disc assembly 4, be provided with the switch control part 42 that rotates back control travel switch 7 break-makes by it; Described travel switch 7 comes control cylinder 5 actions through control cabinet 2; On support 1, be provided with angle orientation structure 8 to rotary disc assembly 4 rotational positioning.Control cabinet 2 mainly plays control cylinder and comes back and forth the full compression stage clip by predefined stroke, number of times.When work, in the through hole 41 of rotary disc assembly 4, put into stage clip earlier, then hand rotation rotary disc assembly 4; During the moving certain angle of revolution by stopping behind angle orientation structure 8 location; At this moment travel switch 7 is accomplished a break-make, and control signal of its output is given control cabinet 2, and control cylinder 5 ventilations immediately descended after control cabinet obtained instruction; So the depression bar 51 of cylinder 5 carries out full compression with the stage clip in the corresponding through hole 41 apace; Returning quickly then, so reciprocally by number of times (generally the being 3 or 5 times) full compression of setting repeatedly, cylinder quits work then; Next rotate rotary disc assembly 4 once more up to the time again by angle orientation structure 8 location; Travel switch is exported the full compression work that the signal controlling cylinder carries out next stage clip again at once on the one hand; On the other hand; Just now that just the spring crossed of pressurized from material-dropping hole 11, drop to and accept in the case 6, thereby be implemented in the synchronous compression work of carrying out next stage clip when accepting case that drops to of a pressurized rear compression spring.Place through hole 41 owing on rotary disc assembly 4, be provided with the equally distributed stage clip of a plurality of circumference; Can carry out compression work on one side like this; Put into stage clip on one side, and when the moving angle of revolution arrived by angle orientation structure 8 location, the travel switch 7 output signals that rotary disc assembly 4 is controlled made cylinder 5 carry out the reciprocal full compression spring of continuous several times; The pressure of compression is consistent with stroke because cylinder descends; Can make full compression working stability, reliable like this, can find out of the present invention simple in structure, and easy to operate when whole semi-automatic operation, high efficiency; In addition,, accepts in the case 6 by each pressurized stage clip after accomplishing because all can dropping to from material-dropping hole 11, like this with regard to not occurring that stage clip that pressurized crosses rotates back under the cylinder once more and the continuous full compression that causes another, thus of the present invention rational in infrastructure, reliable operation.Meanwhile, it is big that the present invention has overcome the consumed power that full-automatic compressor continuously brought, the shortcoming that noise is big, it have consumed power little with noise low advantage, and be difficult for causing danger, it is safe in utilization.
Material-dropping hole 11 can be a difformity; As long as being convenient to the pressurized stage clip drops to and accepts in the case; Such as being mounting hole in a certain angle, also can be circular port, shown in the embodiment of Fig. 4; Its aperture is a bit larger tham places through hole 41, at this moment the angle (is the center of circle with the rotary disc assembly center) between the depression bar 51 of circular port and cylinder 5 just with rotary disc assembly 4 on stage clip placement through hole 41 distribution angle consistent.
In the present embodiment, as shown in Figure 4, said rotary disc assembly 4 includes the axle core 43 that passes support 1 table top, is enclosed within on the core 43 and is clipped in respectively the positive disc 44 of table top and the screens dish 45 of bottom surface; And the rotating disk 46 that is located at disc 44 tops; Make it when axle core 43 rotates at hand rotation rotating disk 46, screens dish 45 also and then rotates, and the travel switch break-make once after the moving angle of revolution; Thereby export a signal and give control cabinet, its control cylinder work again.Described stage clip is placed through hole 41 and is opened on rotating disk 46.
As shown in Figure 5, this angle orientation structure 8 includes hoodle 81 and the spring 82 that hoodle 81 is resetted; On said screens dish 45 peripheries, have be circle distribution and with place the consistent arc notch 451 of through hole 41 quantity, described hoodle 81 can slide in this arc notch 451.At this moment, switch control part 42 just is exactly that arc notch 451 facing to travel switch, and as shown in Figure 5, arc notch 451 had both played the usefulness of angle orientation like this, plays again to the break-make of travel switch once.
Place through hole 41 generally 3 or more than, accomplish like this in compression press spring, can let the stage clip of just having accomplished pressurized drop down again, can also in the through hole of sky, place stage clip to be pressed, accomplish that three are moved basic synchronization, thereby enhance productivity.In the present embodiment, placing through hole 41 has 6, is 60 degree between the adjacent placement through hole, and revolution 60 degree just carry out continuous full compression operation once like this.
Cylinder support 3 can go up and down be regulated usually, when like this stage clip of different length being carried out full compression, just can regulate the height of cylinder and realize; Certainly, the stroke that also can regulate cylinder is realized the stage clip that full compression length is different.

Claims (4)

1. continuous full compression machine; It is characterized in that: include support (1) and control cabinet (2); On the table top of support (1), be provided with cylinder support (3) and manual turntable assembly (4); On rotary disc assembly (4), being provided with several is circularly and evenly distributed and the stage clip of straight-through support (1) table top is placed through hole (41); On cylinder support (3), be provided with the cylinder (5) of placing through hole (41) over against one of them, that after the stage clip pressurized produces placed on the pairing table top of through hole (41) and had material-dropping hole (11), be provided with in support (1) below be used for receiving the pressurized stage clip that from material-dropping hole (11), falls down accept case (6); In support (1), be provided with travel switch (7), on rotary disc assembly (4), be provided with the switch control part (42) that rotates back control travel switch (7) break-make by it; Described travel switch (7) comes control cylinder (5) action through control cabinet (2); On support (1), be provided with angle orientation structure (8) to rotary disc assembly (4) rotational positioning.
2. continuous full compression machine according to claim 1; It is characterized in that: described material-dropping hole (11) is a circular port, the angle between the depression bar (51) of this circular port and cylinder (5) just with rotary disc assembly (4) on stage clip to place through hole (41) distribution angle consistent.
3. continuous full compression machine according to claim 1 and 2; It is characterized in that: said rotary disc assembly (4) includes the axle core (43) that passes support (1) table top, is enclosed within the screens dish (45) that a core (43) was gone up and was clipped in respectively the positive disc (44) of table top and is clipped in the bottom surface; And the rotating disk (46) that is located at disc (44) top, described stage clip is placed through hole (41) and is opened on rotating disk (46).
4. continuous full compression machine according to claim 3 is characterized in that: the spring (82) that this angle orientation structure (8) includes hoodle (81) and hoodle (81) is resetted; On said screens dish (45) periphery, have be circle distribution and with place the consistent arc notch (451) of through hole (41) quantity, described hoodle (81) can slide in this arc notch (451); This switch control part (42) is that arc notch (451) facing to travel switch.
CN201110340372.5A 2011-11-02 2011-11-02 Continuous full-compression machine Active CN102500726B (en)

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Application Number Priority Date Filing Date Title
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Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201110340372.5A CN102500726B (en) 2011-11-02 2011-11-02 Continuous full-compression machine

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CN102500726A true CN102500726A (en) 2012-06-20
CN102500726B CN102500726B (en) 2014-03-26

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103836058A (en) * 2014-03-24 2014-06-04 昆荣机械(昆山)有限公司 Rotary positioning mechanism

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6606894B1 (en) * 2002-04-30 2003-08-19 David Wu Transmission mechanism for spring winding machine
CN101559463A (en) * 2009-06-04 2009-10-21 陈仁杰 Intelligent computerized numerical control (CNC) spring machine
CN201934556U (en) * 2011-01-04 2011-08-17 宣建民 Compression spring frame
CN202291172U (en) * 2011-10-26 2012-07-04 上海三环弹簧有限公司 Pressing and combining machine for compression springs

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6606894B1 (en) * 2002-04-30 2003-08-19 David Wu Transmission mechanism for spring winding machine
CN101559463A (en) * 2009-06-04 2009-10-21 陈仁杰 Intelligent computerized numerical control (CNC) spring machine
CN201934556U (en) * 2011-01-04 2011-08-17 宣建民 Compression spring frame
CN202291172U (en) * 2011-10-26 2012-07-04 上海三环弹簧有限公司 Pressing and combining machine for compression springs

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103836058A (en) * 2014-03-24 2014-06-04 昆荣机械(昆山)有限公司 Rotary positioning mechanism

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CB02 Change of applicant information

Address after: 528400 No. 26, science and technology Avenue, Torch Development Zone, Guangdong, Zhongshan

Applicant after: ZHONGSHAN NEW BOND PRECISION TECHNOLOGY CO., LTD.

Address before: 528400 No. 26, science and technology Avenue, Torch Development Zone, Guangdong, Zhongshan

Applicant before: Zhongshan New Bond Hardware Spring Co., Ltd.

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Free format text: CORRECT: APPLICANT; FROM: ZHONGSHAN NEW BOND HARDWARE SPRING CO., LTD. TO: ZHONGSHAN NEW BOND PRECISION TECHNOLOGY CO., LTD.

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Address after: 528437 Zhongshan Torch Development Zone, Zhongshan, Guangdong Province, No. 22, 24 and 26

Patentee after: Guangdong Xinbao precision manufacturing Limited by Share Ltd

Address before: 528400 No. 26, science and technology Avenue, Torch Development Zone, Guangdong, Zhongshan

Patentee before: ZHONGSHAN NEW BOND PRECISION TECHNOLOGY CO., LTD.

CP03 Change of name, title or address