CN102496437B - Anisotropic nanocrystal complex-phase compact block neodymium-iron-boron permanent-magnet material and preparation method thereof - Google Patents

Anisotropic nanocrystal complex-phase compact block neodymium-iron-boron permanent-magnet material and preparation method thereof Download PDF

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CN102496437B
CN102496437B CN201110386059.5A CN201110386059A CN102496437B CN 102496437 B CN102496437 B CN 102496437B CN 201110386059 A CN201110386059 A CN 201110386059A CN 102496437 B CN102496437 B CN 102496437B
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陈仁杰
唐旭
唐鑫
尹文宗
李东
闫阿儒
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Ningbo Institute of Material Technology and Engineering of CAS
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Abstract

The invention relates to an anisotropic nanocrystal complex-phase compact block neodymium-iron-boron permanent-magnet material which is characterized by comprising a nanocrystal-structure hard magnetic phase and a soft magnetic phase, wherein the hard magnetic phase is a (Nd,R)2Fe17B phase, and R is selected from at least one of La, Ce, Pr, Gd, Tb and Dy; and the soft magnetic phase is at least one of alpha-Fe alpha-FeCo or Fe3B. The invention also discloses a preparation method of the permanent-magnet material. Compared with the prior art, the permanent-magnet material has the following advantages: due to the introduction of the soft magnetic phase, the coercive force of the nano complex-phase magnet is far lower than that of the single hard magnetic phase magnet, and the liquid phase is diffused into the nano complex-phase magnet and positioned at the grain boundary, thereby obviously enhancing the coercive force of the magnet.

Description

The preparation method of anisotropic nanocrystal complex-phase compact block neodymium-iron-boron permanent-magnet material
Technical field
The present invention relates to a kind of permanent magnetic material, the invention still further relates to the preparation method of this permanent magnetic material.
Background technology
From third generation rare earth permanent-magnetic material-Nd eighties in last century 2fe 14since B finds, the researchers of countries in the world carry on further investigation, expect to find to have the new rare-earth permanent magnetic material of excellent permanent magnetism performance.The Development of Novel high performance permanent magnetic materials that is found to be of Nanocomposite permanent magnetic material has been opened up new thinking, has important scientific meaning and huge economic worth.Isotropic nanocrystalline complex phase permanent material is taking the high magnetic energy rapidly quenched magnetic powder of Magnequench exploitation as representative at present, form with bonded permanent magnet is able to extensive use, because this magnetic shows magnetic isotropy, and after making bonded permanent magnet, density is not high, cause magnet magnetic property not high, well below the anisotropic sintered Nd-Fe-B permanent magnetic material of densification.Macroscopic view magnetic anisotropy is to obtain the necessary condition of high permanent magnetism performance, how to realize that the magnetic anisotropy of Nanocomposite rare earth permanent-magnetic material is current to remain physically and technical huge challenge.
Hot pressing/thermal deformation technology is to prepare the effective means of block theoretical density anisotropy nanometer permanent magnet.It is generally acknowledged, due to tetragonal Nd 2fe 14the anisotropy of B crystal grain modulus of elasticity and strain energy, dissolving-precipitation-diffusion-the creep process occurring during high rare-earth content neodymium iron boron hot-fluid becomes, make magnet form flake crystalline structure, obtain strong magnetic anisotropy, the existence of rich rare earth liquid phase obtains texture to high rare-earth content magnet hot pressing/thermal deformation and has important function.In order to introduce soft/Hard Magnetic multiphase structure in anisotropy hot pressing/heat distortion magnet, Dayton university of the U.S., the researchers of the research institutions such as Pukyong national university of Korea S and Delaware university of the U.S. adopt the modes such as rich rare earth quenched powder mixes with poor rare earth quenched powder, the interpolation of soft magnetism phase particle, plated film to attempt, and make some progress.Micro-Structure Analysis shows, macroscopic anisotropy comes from the formation of the Hard Magnetic phase texture that has the generation of rich rare earth liquid phase region, the orientation and poor rare earth region does not wherein deform substantially, so wish obtains the good degree of orientation, the content of soft magnetism phase is extremely restricted, and this is unfavorable for the performance of the advantage of soft/Hard Magnetic built-up magnet.
Do not rely on rich rare earth liquid phase, the research of directly content of rare earth being carried out to hot pressing/thermal deformation lower than the nanocrystalline complex phase magnet just dividing shows, magnet also can obtain anisotropy to a certain degree.Now, Hard Magnetic phase texture derives from the shearing deformation occurring under pressure-acting, i.e. Nd 2fe 14the anisotropy of B crystal grain modulus of elasticity causes slippage and the rotation of crystal face, realizes the texture of crystal grain.But the degree of orientation of magnet and magnetic property are starkly lower than high rare earth hot pressing/thermal deformation Nd 2fe 14the level of B magnet, and along with soft magnetism phase content increases, the degree of orientation and the magnetic property of magnet decline rapidly, need higher pressure simultaneously, to process conditions and equipment requirement harshness.In the recent period, the domestic researcher of University On The Mountain Of Swallows separates out nanocrystalline multiphase structure by the lower noncrystal substrate hot-fluid change of strong pressure (~310MPa) effect, forming core preferentially occurs simultaneously realizes the texture of Hard Magnetic phase.This noncrystal substrate that utilizes is realized anisotropy, and keeps the research of soft or hard magnetic phase crystal grain boundary coherence still in the initial exploration stage, and magnet magnetic property and the single-phase hot pressing/heat distortion magnet of preparation still have larger gap at present.
Introduce the rich rare earth liquid phase of appropriate low melting point if adopt the method for crystal boundary diffusion in the nanocrystalline complex phase magnet of poor rare earth, can realize soft or hard Magnetic Phase and liquid phase coexists, meet the needed deformation orientation condition of hot pressing/thermal deformation technique, prepare the block magnet of fine and close anisotropy Nanocomposite.The present invention proposes a kind of the diffuse into rapidly quenched magnetic powder of low melting point liquid phase alloy along crystal boundary that utilize, to improve the deformation orientation ability of poor rare-earth nano-crystal complex phase fast quenching magnetic in thermal deformation process, thereby preparation has the brilliant complex phase permanent material of the densification lumpy nanometer of macroscopic anisotropy.
Summary of the invention
Technical problem to be solved by this invention is the anisotropic nanocrystal complex-phase compact block neodymium-iron-boron permanent-magnet material that a kind of high-coercive force is provided for the above-mentioned state of the art.
Another technical problem to be solved by this invention is to provide a kind of preparation method that can significantly improve the coercitive anisotropic nanocrystal complex-phase compact block neodymium-iron-boron permanent-magnet material of magnet.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of anisotropic nanocrystal complex-phase compact block neodymium-iron-boron permanent-magnet material, it is characterized in that this permanent magnetic material includes hard magnetic phase and the soft magnetism phase of nanocrystalline structure, aforesaid hard magnetic is (Nd, R) mutually 2fe 14b phase, wherein R is at least one being selected from La, Ce, Pr, Gd, Tb and Dy, aforesaid soft magnetism is α-Fe, α-FeCo or Fe mutually 3at least one in B, soft magnetism phase is 2~40% with the mutually shared volume ratio scope of permanent magnetism.
A preparation method for anisotropic nanocrystal complex-phase compact block neodymium-iron-boron permanent-magnet material, comprises the steps:
1. utilize rapid quenching technique to prepare Nd 2fe 14b/ α-Fe base, Nd 2fe 14b/Fe 3b base or Nd 2fe 14b/ α-FeCo base nanometer crystal complex phase quick quenching band, and be broken into particle diameter and be no more than 300 μthe principal phase powder of m;
2. prepare fusing point taking rare earth element and magnesium-yttrium-transition metal as composition lower than the low melting point liquid phase alloy RM of 800 DEG C, and be broken into particle diameter and be no more than the liquid phase powder of 50 μ m, or this low melting point liquid phase alloy is made to target, R is wherein at least one being selected from La, Ce, Pr, Nd, Gd, Tb and Dy, and M is at least one in Al, Cu, Ga, Co, Sn;
3. liquid phase alloy is mixed with principal phase powder, or liquid phase alloy is evenly coated on to principal phase powder surface, obtain mixed-powder;
4. mixed-powder is carried out under vacuum or protective atmosphere to hot pressing block blank, or mixed-powder is first carried out to high temperature heat diffusion treatment carry out again hot pressing block blank in vacuum or under protective atmosphere;
5. block blank is carried out to thermal deformation orientation and prepare anisotropy magnet, or hot pressing blank is first carried out to high temperature heat diffusion treatment under vacuum or protective atmosphere and carry out again thermal deformation and prepare anisotropy magnet.
Further, described liquid phase alloy and main-phase alloy mass ratio range are 0.5:99.5~15:85.
Further, the hot pressing condition of step in is 4. as follows: 500~850 DEG C of hot pressing temperatures, and pressure 100~500MPa, vacuum degree is higher than 1 × 10 -2under Pa condition, carry out hot pressing block blank.
Further, the high temperature heat diffusion treatment condition of step in is 4. as follows: temperature 500-850 DEG C, and temperature retention time 30~120 minutes, while processing under vacuum condition, vacuum degree is higher than 1 × 10 -2pa, while processing under protective atmosphere environment, protecting gas is argon gas, air pressure is lower than 0.2Mpa.
Further, the condition of the thermal deformation orientation preparation of step in is 5. as follows: 700~850 DEG C of heat distortion temperatures, and pressure 100~500MPa, vacuum degree is higher than 1 × 10 -2pa, or after vacuumizing, be filled with protection gas argon pressure approximately 10 2pa.
Compared with prior art, the invention has the advantages that: generally speaking, only tens microns of business neodymium iron boron rapidly quenched magnetic powder thickness, carry out liquid phase diffusion to quenched powder, can be easy to realize sufficient diffusion effect; Spread on the basis can soft or hard Magnetic Phase coexisting by liquid phase, introduce sufficient liquid phase alloy, meet hot pressing/hot-fluid and become the required liquid phase of orientation, obtain the texture of hard magnetic phase, realize the macroscopic anisotropy of magnet; Utilize magnet prepared by hot pressing/thermal deformation technique to have fine and close structure, density is high, and has anisotropy, and its magnetic property is far above current Nanocomposite bonded permanent magnet; Because magnet has soft/hard magnetic phase nanometer coupled structure, rare earth consumption is few, is conducive to the saving of rare earth resources; Due to the introducing of soft magnetism phase, the coercive force of nanocomposite magnets, far below the coercive force of single hard magnetic phase magnet, diffuses in nanocomposite magnets by liquid phase and is positioned at grain boundaries, can significantly improve magnet coercive force.
Brief description of the drawings
Fig. 1 is the electronic scanning displaing micro picture of the final magnet section of preparation in embodiment 2.
Embodiment
Below in conjunction with accompanying drawing, embodiment is described in further detail the present invention.
Embodiment 1:
1, utilize fast melt-quenching technology to prepare Nanocomposite quick quenching band, and be broken into the powder of particle diameter 150 μ m, alloying component is Nd21.452Pr0.42Fe74.294Co0.674B0.98Al0.479Cu0.11Nb1.591 (quality percentage composition);
2, utilize fast melt-quenching technology to prepare fusing point lower than the low melting point Nd90Cu10 liquid phase alloy of 800 DEG C, be broken into the powder of 50 μ m;
3, multiphase alloy powder is mixed with 95:5 mass ratio with liquid phase alloy powder;
4, powder being placed in to mould puts into vacuum hotpressing stove and is evacuated to 6 × 10 -3after Pa, be warming up to 700 DEG C, pressurization 270MPa, pressurize is cooling taking-up after 1 minute;
5, hot pressing blank being placed in to mould puts into vacuum hotpressing stove and is evacuated to 6 × 10 -3after Pa, be filled with 10 2pa argon gas, is warming up to 850 DEG C, pressurization 10 5the MPa orientation that deforms, pressurize is cooling taking-up after 0.5 minute, obtains anisotropy Nanocomposite permanent magnetic material.
Embodiment 2:
1, utilize fast melt-quenching technology to prepare Nanocomposite quick quenching band, and be broken into the powder of particle diameter 150 μ m, alloying component is Nd21.452Pr0.42Fe74.294Co0.674B0.98Al0.479Cu0.11Nb1.591 (quality percentage composition);
2, utilize fast melt-quenching technology to prepare fusing point lower than the low melting point Nd90Cu10 liquid phase alloy of 800 DEG C, be broken into the powder of 50 μ m;
3, multiphase alloy powder is mixed with 92:8 mass ratio with liquid phase alloy powder;
4, powder being placed in to mould puts into vacuum hotpressing stove and is evacuated to 6 × 10 -3after Pa, be warming up to 700 DEG C, pressurization 270MPa, pressurize is cooling taking-up after 40 seconds;
5, hot pressing blank being placed in to mould puts into vacuum hotpressing stove and is evacuated to 6 × 10 -3after Pa, be filled with 10 2pa argon gas, is warming up to 850 DEG C, pressurization 10 5the MPa orientation that deforms, pressurize is cooling taking-up after 0.5 minute, obtains anisotropy Nanocomposite permanent magnetic material.
The microstructure use emission scan electron microscope observation of final magnet, as shown in Figure 1, its crystal grain forms more uniform flake crystalline structure, illustrates that more significant deformation orientation has occurred magnet in thermal deformation process, forms macroscopic anisotropy.
Embodiment 3:
1, utilize fast melt-quenching technology to prepare Nanocomposite quick quenching band, and be broken into the powder of particle diameter 150 μ m, alloying component is Nd21.452Pr0.42Fe74.294Co0.674B0.98Al0.479Cu0.11Nb1.591 (quality percentage composition);
2, utilize fast melt-quenching technology to prepare fusing point lower than the low melting point Nd90Cu10 liquid phase alloy of 800 DEG C, be broken into the powder of 50 μ m;
3, multiphase alloy powder is mixed with 92:8 mass ratio with liquid phase alloy powder;
4, powder being placed in to mould puts into vacuum hotpressing stove and is evacuated to 6 × 10 -3after Pa, be warming up to 700 DEG C, pressurization 270MPa, pressurize is cooling taking-up after 1 minute;
5, by hot pressing blank timeliness 30 minutes under 400 DEG C of vacuum environments;
6, hot pressing blank being placed in to mould puts into vacuum hotpressing stove and is evacuated to 6 × 10 -3after Pa, be filled with 10 2pa argon gas, is warming up to 850 DEG C, pressurization 10 5the MPa orientation that deforms, pressurize is cooling taking-up after 0.5 minute, obtains anisotropy Nanocomposite permanent magnetic material.
Embodiment 4:
1, utilize fast melt-quenching technology to prepare Nanocomposite quick quenching band, and be broken into the powder of particle diameter 150 μ m, alloying component is Nd21.452Pr0.42Fe74.294Co0.674B0.98Al0.479Cu0.11Nb1.591 (quality percentage composition);
2, utilize fast melt-quenching technology to prepare low melting point Nd90Cu10 liquid phase alloy, be broken into the powder of 50 μ m;
3, multiphase alloy powder is mixed with 90:10 mass ratio with liquid phase alloy powder;
4, powder being placed in to mould puts into vacuum hotpressing stove and is evacuated to 6 × 10 -3after Pa, be warming up to 700 DEG C, pressurization 270MPa, pressurize is cooling taking-up after 1 minute;
5, hot pressing blank being placed in to mould puts into vacuum hotpressing stove and is evacuated to 6 × 10 -3after Pa, be filled with 10 2pa argon gas, is warming up to 850 DEG C, pressurization 10 5the MPa orientation that deforms, pressurize is cooling taking-up after 0.5 minute, obtains anisotropy Nanocomposite permanent magnetic material.
Table 1 prepare for each embodiment anisotropy nanocomposite magnets magnetic property
Magnet type Remanent magnetism (kGs) HCJ Hcj(kOe) Magnetic energy product (MGOe)
Embodiment 1 9.79 9.72 20.10
Embodiment 2 10.95 13.64 26.30
Embodiment 3 10.61 14.76 24.86
Embodiment 4 10.92 14.83 27.70
From above-described embodiment, by low melting point liquid phase method of diffusion, strengthen the texture of Nanocomposite neodymium iron boron base rapidly quenched magnetic powder in thermal deformation process and formed ability, successfully prepared the block magnet of densification anisotropy with soft/hard magnetic phase nano composite structure.

Claims (5)

1. a preparation method for anisotropic nanocrystal complex-phase compact block neodymium-iron-boron permanent-magnet material, is characterized in that this permanent magnetic material includes hard magnetic phase and the soft magnetism phase of nanocrystalline structure, and aforesaid hard magnetic is (Nd, R) mutually 2fe 14b phase, wherein R is at least one being selected from La, Ce, Pr, Gd, Tb and Dy, aforesaid soft magnetism is α-Fe, α-FeCo or Fe mutually 3at least one in B, soft magnetism phase is 2~40% with the mutually shared volume ratio scope of permanent magnetism; And comprise the steps:
1. utilize rapid quenching technique to prepare Nd 2fe 14b/ α-Fe base, Nd 2fe 14b/Fe 3b base or Nd 2fe 14b/ α-FeCo base nanometer crystal complex phase quick quenching band, and be broken into particle diameter and be no more than the principal phase powder of 300 μ m;
2. prepare fusing point taking rare earth element and magnesium-yttrium-transition metal as composition lower than the low melting point liquid phase alloy RM of 800 DEG C, and be broken into particle diameter and be no more than the liquid phase powder of 50 μ m, or this low melting point liquid phase alloy is made to target, R is wherein at least one being selected from La, Ce, Pr, Nd, Gd, Tb and Dy, and M is at least one in Al, Cu, Ga, Co, Sn;
3. liquid phase alloy is mixed with principal phase powder, or liquid phase alloy is evenly coated on to principal phase powder surface, obtain mixed-powder;
4. mixed-powder is carried out under vacuum or protective atmosphere to hot pressing block blank, or mixed-powder is first carried out to high temperature heat diffusion treatment carry out again hot pressing block blank in vacuum or under protective atmosphere;
5. block blank is carried out to thermal deformation orientation and prepare anisotropy magnet, or hot pressing blank is first carried out to high temperature heat diffusion treatment under vacuum or protective atmosphere and carry out again thermal deformation and prepare anisotropy magnet.
2. preparation method according to claim 1, is characterized in that described liquid phase alloy and main-phase alloy mass ratio range are 0.5:99.5~15:85.
3. preparation method according to claim 1, is characterized in that the hot pressing condition during step is is 4. as follows: 500~850 DEG C of hot pressing temperatures, and pressure 100~500MPa, vacuum degree is higher than 1 × 10 -2under Pa condition, carry out hot pressing block blank.
4. preparation method according to claim 1, is characterized in that the high temperature heat diffusion treatment condition during step is is 4. as follows: temperature 500-850 DEG C, and temperature retention time 30~120 minutes, while processing under vacuum condition, vacuum degree is higher than 1 × 10 -2pa, while processing under protective atmosphere environment, protecting gas is argon gas, air pressure is lower than 0.2Mpa.
5. preparation method according to claim 1, is characterized in that the condition of the thermal deformation orientation preparation during step is is 5. as follows: 700~850 DEG C of heat distortion temperatures, and pressure 100~500MPa, vacuum degree is higher than 1 × 10 -2pa, or after vacuumizing, be filled with protection gas argon pressure 10 2pa.
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CN104707990B (en) * 2013-12-11 2019-06-14 北京中科三环高技术股份有限公司 A kind of coercitive method of raising neodymium iron boron fast quenching nanocrystalline magnetic
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