CN102495862A - Data integrating method and system for coal liquefying device - Google Patents

Data integrating method and system for coal liquefying device Download PDF

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Publication number
CN102495862A
CN102495862A CN2011103790357A CN201110379035A CN102495862A CN 102495862 A CN102495862 A CN 102495862A CN 2011103790357 A CN2011103790357 A CN 2011103790357A CN 201110379035 A CN201110379035 A CN 201110379035A CN 102495862 A CN102495862 A CN 102495862A
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data
server
database
instruction
receives
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CN102495862B (en
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王德吉
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China Shenhua Coal to Liquid Chemical Co Ltd
Shenhua Group Corp Ltd
Beijing Engineering Branch of China Shenhua Coal to Liquid Chemical Co Ltd
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China Shenhua Coal to Liquid Chemical Co Ltd
Shenhua Group Corp Ltd
Beijing Engineering Branch of China Shenhua Coal to Liquid Chemical Co Ltd
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Priority to CN201110379035.7A priority Critical patent/CN102495862B/en
Publication of CN102495862A publication Critical patent/CN102495862A/en
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Abstract

The invention discloses a data integrating method and system for a coal liquefying device. The system comprises a first server, a second server and a third server, wherein the first server is arranged in a control system of the coal liquefying device, and is used for acquiring field data, and storing the field data in a first database; the second server is arranged in a control system, is connected with the first server, and is used for receiving data in the first database in real time and caching the received data in a second database; and the third server is arranged in a management system of the coal liquefying device, is connected with the second server, and is used for periodically receiving variation data in the second database and updating data in a third database. Due to the adoption of the method and the system, the problem of integration of history data and real-time data of a device in a production device group is solved, and the effect of establishing a database covering the history data and the real-time data of all devices in a coal direct liquefying production device group is achieved.

Description

The data integrating method of coal liquification device and system
Technical field
The present invention relates to the data integration field, in particular to a kind of data integrating method and system of coal liquification device.
Background technology
In DCL/Direct coal liquefaction is produced; An integrated unit generally is made up of tens covering devices; Demand angle from modern management; Hope that the real time data and the historical data of parameter at each reference mark of every suit device all can collect in the management database, can follow one's bent and in management database, extract data according to gerentocratic needs like this.But because that joint production need refresh management data of database amount is too big; And control and management very difficult realization isolation on data transfer; Although many companies cost huge fund implementation system MES (the Manufacturing Execution Systems that engages in production over nearly 20 years; Abbreviation MES), Enterprise Resources Plan ERP (Enterprise Resource Planning; Be called for short ERP), but final result still is unable to catch up with the needs managed, still can't set up real time data and a database of historical data of containing all devices, comprising the parameters at all reference mark.
To the integrated problem of historical data that can't contain all devices among the DCL/Direct coal liquefaction process units crowd in the prior art and real time data, effective solution is not proposed as yet at present.
Summary of the invention
Fundamental purpose of the present invention is to provide a kind of data integrating method and system of coal liquification device, can't contain the historical data of installing among the DCL/Direct coal liquefaction process units crowd and the integrated problem of real time data in the prior art to solve.
To achieve these goals, according to an aspect of the present invention, a kind of data integrating method of coal liquification device is provided; Comprise: the first collection of server field data; And field data is stored in first database, wherein, first database is arranged in first server; Second server receives in real time the data in first database, and with the data storage that receives in second database, wherein, second database is arranged in the second server; And the 3rd server receive the delta data in second database periodically, and upgrade and do not have the data that change in the 3rd database, to guarantee the integrality of the data in the 3rd database, wherein, the 3rd database is arranged in the 3rd server.
Further; Second server receives the data in first database in real time; And with the data storage that receives in second database, wherein, second database is arranged at second server and comprises: second server receives the instruction of user's input; And after receiving instruction, pass on instruction to first server; First server receives the instruction from said second server, and revises the data in first database; And second server receives in real time the data in first database, and with the data storage that receives in second database.
Further; The 3rd server comprises control module; The 3rd server receives the delta data in second database periodically; And upgrade the data that do not have variation in the 3rd database, wherein, the 3rd database is arranged in the 3rd server and comprises: control module is controlled the 3rd server and is received the delta data in second database periodically.
Further; Receive the delta data in second database periodically and upgrade the data in the 3rd database at the 3rd server; Wherein, after the 3rd database was arranged in the 3rd server, method also comprised: the 4th server receives the instruction of user's input; And after receiving instruction, the data of transferring in the 3rd database are carried out data analysis.
To achieve these goals, according to a further aspect in the invention, a kind of data integrated system of coal liquification device is provided; Comprise: first server; Be arranged in the control system of coal liquification device, be used for the collection site data, and field data is stored in first database; Wherein, first database is arranged in first server; Second server is arranged in the control system, and is connected with first server, is used for receiving in real time the data of first database, and with the metadata cache that receives in second database, wherein, second database is arranged in the second server; And the 3rd server; Be arranged in the management system of coal liquification device, and be connected, be used for receiving periodically the delta data of second database and upgrade the data in the 3rd database with second server; Wherein, the 3rd database is arranged in the 3rd server.
Further, second server is a buffer server, is used to stop second server to the first Server Transport data.
Further, second server also is used for the data that mirror image receives first database.
Further, second server also is used to receive the instruction of user's input, and after receiving instruction, passes on instruction to first server, and wherein, instruction is used to indicate the first server modifications data.
Further, the 3rd server comprises: control module is used for controlling the delta data that the 3rd server receives second database periodically.
Further, data integrated system also comprises: the 4th server is arranged in the management system; And be connected with the 3rd server; Be used to receive the instruction of user's input, and after receiving instruction, the data of transferring in the 3rd database are carried out data analysis; Wherein, instruction is used to indicate the 4th server to transfer data.
Through the present invention, adopt first server, be arranged in the control system of coal liquification device, be used for the collection site data, and field data is stored in first database, wherein, first database is arranged in first server; Second server is arranged in the control system, and is connected with first server, is used for receiving in real time the data of first database, and with the metadata cache that receives in second database, wherein, second database is arranged in the second server; And the 3rd server, be arranged in the management system of coal liquification device, and be connected with second server; Be used for receiving periodically the delta data of second database; And upgrade the data in the 3rd database, wherein, the 3rd database is arranged in the 3rd server.Through in the coal liquification device control system, second server being set; The data that are used for first server that will be corresponding with field device absolutely copy in the database of second server; And when guaranteeing the data of second server in receiving first server database, the transmission of data is unidirectional, promptly; Can only first server to second server transmission data and second server can not be to the first Server Transport data, guaranteed that control system and management system isolate; Simultaneously, the 3rd server is set in the coal liquification device management system, it receives the delta data in second database periodically and upgrades the data in its data storehouse, has guaranteed the integrality of data.Solve the historical data of installing among the process units crowd and the integrated problem of real time data, and then reached the effect of the database of the historical data of setting up all devices and real time data, also promptly, reached the effect of carrying out the data integration of coal liquification device.
Description of drawings
The accompanying drawing that constitutes the application's a part is used to provide further understanding of the present invention, and illustrative examples of the present invention and explanation thereof are used to explain the present invention, do not constitute improper qualification of the present invention.In the accompanying drawings:
Fig. 1 is the synoptic diagram according to the data integrated system of the coal liquification device of the embodiment of the invention;
Fig. 2 is the synoptic diagram according to the data integrated system of the coal liquification device of first embodiment of the invention;
Fig. 3 is the synoptic diagram according to the data integrated system of the coal liquification device of second embodiment of the invention; And
Fig. 4 is the process flow diagram according to the data integrating method of the coal liquification device of the embodiment of the invention.
Embodiment
Need to prove that under the situation of not conflicting, embodiment and the characteristic among the embodiment among the application can make up each other.Below with reference to accompanying drawing and combine embodiment to specify the present invention.
Fig. 1 is the synoptic diagram according to the data integrated system of the coal liquification device of the embodiment of the invention; As shown in Figure 1, the data integrated system of the coal liquification device of the embodiment of the invention comprises: first server 121 is arranged in the control system 12 of coal liquification device; Be used for the collection site data; And field data is stored in first database, wherein, first database is arranged in first server 121; Second server 123 is arranged in the control system 12, and is connected with first server 121, is used for receiving in real time the data of first database, and the data that receive are existed in second database, and wherein, second database is arranged in the second server 123; And the 3rd server 141; Be arranged in the management system 14 of coal liquification device; And be connected with second server 123, be used for receiving periodically the delta data of second database and upgrade the data in the 3rd database, to guarantee the integrality of the data in the 3rd database; Wherein, the 3rd database is arranged in the 3rd server 141.Wherein, second server 123 is a buffer server, is used for stoping second server to receive the data of first database to the first Server Transport data and mirror image.
Second server 123 is set in coal liquification device control system 12, and second server 123 is the buffer buffer server, and impact damper has adopted mirror image technology, and the content 100% of the database on first server 121 (Control Server) is copied on the impact damper; Mirror image between Control Server and the impact damper is a unidirectional relationship with copying in real time.(that is, Control Server can only pass data to impact damper; Impact damper can not transmit data to Control Server.On impact damper, have only key in artificial order could be to the change of Control Server).The employing of impact damper has solved Control Server and the management server isolating problem on data transfer.Simultaneously, the 3rd server 141 is set in the coal liquification device management system, the delta data in cycle reception second database also upgrades the data in its data storehouse, to guarantee the integrality of the data in the 3rd database.The historical data of installing among the process units crowd and the integrated problem of real time data have been solved; And then reached the effect of the database of the historical data of setting up all devices among the process units crowd and real time data; Also promptly, reached the effect of carrying out the data integration of coal liquification device.
Fig. 2 is the synoptic diagram according to the data integrated system of the coal liquification device of first embodiment of the invention; As shown in Figure 2, first server 121 is arranged in the control system 12 of coal liquification device; Be used for the collection site data; And field data is stored in first database, wherein, first database is arranged in first server 121; Second server 123 is arranged in the control system 12, and is connected with first server 121, is used for receiving in real time the data of first database, and the data that receive are existed in second database, and wherein, second database is arranged in the second server 123; And the 3rd server 141; Be arranged in the management system 14 of coal liquification device, and be connected, be used for receiving periodically the delta data of second database and upgrade the data in the 3rd database with second server 123; Wherein, the 3rd database is arranged in the 3rd server 141.Wherein, second server 123 is a buffer server, is used for stoping second server to receive the data of first database to the first Server Transport data and mirror image.The data integrated system of coal liquification device also comprises: the 4th server 143; Be arranged in the management system 14, and be connected, be used to receive the instruction of user's input with the 3rd server 141; And after receiving instruction; The data of transferring in the 3rd database are carried out data analysis, and wherein, instruction is used to indicate the 4th server 143 to transfer data.
As shown in Figure 2, U1~U12 is 12 DCS pulpit, and it is the control center of 12 covering devices.Except U1 and the U2, each 1 in each deployment engineer of control center station (Control Server) and impact damper; (because of unit scale big; Each 2 in each 3 at U1 deployment engineer station and impact damper, U2 deployment engineer station and impact damper) amount to respectively 15 in engineer station and impact damper; 15 impact dampers connect and compose managerial grid through Cisco's 3750 core switch and PHD (Process History Database is called for short PHD) server (management server)
As shown in Figure 2; Form PMCC (Produce Management Control Center by Cisco's 2960 switches; Be called for short PMCC) the management LAN; Except PHD server 141 (management server), WPKS server 143, antivirus server 145, also have 10 workstation1s 47, provide functional department and leader to use.
DCS (distributed control system; Abbreviation DCS) responsible official of distribution control system and responsible enterprise administrator are often had different views because extract the data of DCS; Its reason is from the server of DCS, to have extracted management data; Can cause server frequently to be safeguarded, perhaps catch virus, cause control fault, severe patient causes process units to stop production.For this reason, DCS system and supervising the network manage the prerequisite that physical isolation is an assurance DCS system safety operation.In first embodiment of the invention, second server 123 is the buffer impact damper, has adopted mirror image technology, and the data-base content 100% on first server 121 (Control Server) is copied on the buffer impact damper in real time; Mirror image between Control Server and the buffer impact damper is a unidirectional relationship with copying in real time, that is, Control Server can only be to buffer impact damper transmission data; The buffer impact damper can not transmit data to Control Server.Under the situation of having only the artificial order of key entry on the buffer impact damper, could realize change to Control Server.The employing of buffer impact damper has solved Control Server and the isolating problem of management server on data transfer.
As shown in Figure 2, engineer station's (Control Server) and impact damper dispose in pairs, and impact damper has adopted mirror image technology, and the data-base content on the engineer station 100% is copied on the impact damper; Mirror image between engineer station and the impact damper is a unidirectional relationship with copying in real time.(that is, the engineer station can only be transmitted data to impact damper; Impact damper can not transmit data to the engineer station; On impact damper, have only the artificial order of key entry to change) to the engineer station.Adopt impact damper to make engineer station and management server accomplish physical isolation.
In first embodiment of the invention, the 3rd server 141 comprises: control module, control module adopt DSA software, are used for controlling the delta data that the 3rd server receives second database periodically, have solved that data refresh problem fast between managerial grid.Company manager needs management server (the 3rd server 141) to collect the data of all controlled variable on a plurality of Control Servers, and all will hold 2,000 to 10,000 parameters (unit scale decision parameter how much) in the database of each Control Server.The control real-time pictures of certain device that company manager requires on managerial grid, to see, its Refresh Data can not be greater than 5 seconds, otherwise the sensation that can lag behind to the people.In other words, management server will be collected data on a plurality of Control Servers (15 Control Servers of coal liquefaction amount to 30,000 parameters), and needs the Refresh Data cycle can not be greater than 5 seconds.After on the management server DSA software being installed; The data that management server is collected are variable quantities (previous relatively refresh cycle) of parameter, and this just reduces the data volume that needs collection in each refresh cycle greatly, because the quantity that device parameter changed in 5 seconds seldom; 10% ratio less than; Estimate to have only 2,000 data to need transmission, so few data volume is transmitted on the net in 5 seconds, and its TRANSEC transmission security is guaranteed.In the scan period, the data that when management server receives the data of variation, do not have in also to management server to change will refresh, and have guaranteed the integrality of data.
Because the management server on managerial grid has successfully been collected the real time data and the historical data of the controlled variable of all devices; The supvrs of DCL/Direct coal liquefaction just can call any control picture of any device in their office's (on 147 workstations), understand the real-time change situation (can only keep watch on, can not control) and the historical variations situation of any parameter.This just makes things convenient for the supvr to understand the device production status greatly.
The 4th server 143 in the first embodiment of the invention; Be arranged in the management system 14, and be connected, be used to receive the instruction of user's input with the 3rd server 141; And after receiving instruction; The data of transferring in the 3rd database are carried out data analysis, and wherein, instruction is used to indicate the 4th server 143 to transfer data.The 4th server 143 is WPKS (Work Center PKS is called for short a WPKS) application service platform.PHD is integrated relationship type database, and its reference model PRM (Plant Reference Model) has defined the relation between each physical equipment and equipment in the factory; Defined the relation of instrument and instrument and equipment; Defined the relation of sampled point and sampled point and equipment.WPKS server (Work Center PKS) is an application service platform; Be one configurable, based on the company information browse center of WEB service, WPKS has adopted the HMIWEB (based on the patent display technique of web) of Honeywell Inc. to guarantee the safety of production information and business datum in the navigation process.WPKS allows user interactions ground to use, revise data, generation, the various statistical report forms of inquiry, helps the user to carry out data analysis.Form a unified data/information demonstration and issue interface through WPKS.The opening of PHD and WPKS and configurable property are for expansion, customization and the localization of total system provides sound assurance.
Fig. 3 is the synoptic diagram according to the data integrated system of the coal liquification device of second embodiment of the invention; As shown in Figure 3; The DCS of coal liquefaction process units crowd's field production device, SCADA (Supervisory Control And Data Acquisition; Abbreviation SCADA) data acquisition and supervision, LIMS (Laboratory Information Management System; Abbreviation LIMS) after LIMS and out of Memory data are carried out data acquisition via real-time data acquisition platform (comprising first server 121 and second server 123), be transferred in the PHD real-time data base of the 3rd server 141, the PHD real-time data base comprises RTDB (Real Time Database; Be called for short RTDB) real-time data base and RELDB (Relationship Database is called for short RELDB) relational database; The 4th server 143 (promptly; Application service platform WPKS) is provided with instruments such as desktop application, report tool and trend map; When the user needs, can receive user instruction, transfer the data in the PHD real-time data base according to user instruction; Generate corresponding statistical report form (comprising: material moves/tracking, material balance, operational administrative, ERP system, supply chain management and other application), help the user to carry out data analysis.
Because the management server on managerial grid has successfully been collected the real time data and the historical data of the controlled variable of all devices; Because the use of WPKS server 143.Coal liquefaction functional department (production scheduling, statistics, technology) can extract various production scheduling forms every day on workstation, comprising: according to the material balance table of each device of relieving, according to the key parameter table of each device of period; Statistical department can extract required various statistical report form (also can be printed as curve or figure intuitively); Engineering department can extract the statistics (also can be printed as curve or figure intuitively) of parameters needed.The foundation of controlled variable database makes things convenient for the technological development of business administration and enterprise product widely.
Fig. 4 is the process flow diagram according to the data integrating method of the coal liquification device of the embodiment of the invention; As shown in Figure 4; The data integrating method of the coal liquification device of the embodiment of the invention comprises: step S402: the first collection of server field data; And with ready-made data storage in first database, wherein, first database is arranged in first server; Step S404: second server receives the data in first database in real time, and with the metadata cache that receives in second database, wherein, second database is arranged in the second server; And step S406: the 3rd server receives the delta data in second database periodically, and upgrades the data in the 3rd database according to delta data, and wherein, the 3rd database is arranged in the 3rd server.
Second server receives the data in first database in real time; And with the metadata cache that receives in second database; Wherein, Second database is arranged in the second server and comprises: the instruction that the user imports on second server, and after receiving instruction, pass on instruction to first server; First server receives the instruction from second server, and revises the data in first database; And second server receives in real time the data in first database, and with the metadata cache that receives in second database.
The 3rd server comprises control module; The 3rd server receives the delta data in second database periodically; And upgrade the data in the 3rd database according to delta data; Wherein, the 3rd database is arranged in the 3rd server and comprises: control module is controlled the 3rd server and is received the delta data in second database periodically.
Receive the delta data in second database periodically and upgrade the data in the 3rd database according to delta data at the 3rd server; Wherein, The 3rd database is arranged in the 3rd server; Method also comprises: the 4th server receives the instruction of user's input, and after receiving instruction, the data of transferring in the 3rd database are carried out data analysis.
From above description; Can find out, the invention solves the historical data of installing among the process units crowd and the integrated problem of real time data, and then reach the effect of the database of the historical data of setting up all devices and real time data; Also be; Reached historical data and real time data integrated of controlled variable among the coal liquefaction process units crowd, reached, followed one's bent and extract the effect of data in the management database according to gerentocratic needs.
The above is merely the preferred embodiments of the present invention, is not limited to the present invention, and for a person skilled in the art, the present invention can have various changes and variation.All within spirit of the present invention and principle, any modification of being done, be equal to replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. the data integrated system of a coal liquification device is characterized in that, comprising:
First server is arranged in the control system of coal liquification device, is used for the collection site data, and said field data is stored in first database, and wherein, said first database is arranged in said first server;
Second server is arranged in the said control system, and is connected with said first server; Be used for receiving in real time the data of said first database; And the data that receive are kept in second database, wherein, said second database is arranged in the said second server; And
The 3rd server; Be arranged in the management system of said coal liquification device, and be connected, be used for receiving periodically the delta data of said second database and upgrade the data in the 3rd database with said second server; Wherein, said the 3rd database is arranged in said the 3rd server.
2. data integrated system according to claim 1 is characterized in that said second server is a buffer server, is used to stop said second server to the said first Server Transport data.
3. data integrated system according to claim 2 is characterized in that said second server also is used for the data that mirror image receives said first database.
4. data integrated system according to claim 1 is characterized in that, said second server also is used to receive first instruction of user's input, and after receiving said first instruction, to the said first Server Transport data.
5. data integrated system according to claim 1 is characterized in that, said the 3rd server comprises:
Control module is used for controlling the delta data that said the 3rd server is collected said second database periodically.
6. data integrated system according to claim 1 is characterized in that, said data integrated system also comprises:
The 4th server; Be arranged in the said management system, and be connected, be used to receive second instruction of user's input with said the 3rd server; And after receiving said second instruction; The data of transferring in said the 3rd database are carried out data analysis, and wherein, said second instruction is used to indicate said the 4th server to transfer data.
7. the data integrating method of a coal liquification device is characterized in that, comprising:
The first collection of server field data, and with said ready-made data storage in first database, wherein, said first database is arranged in said first server;
Second server receives in real time the data in said first database, and with the metadata cache that receives in second database, wherein, said second database is arranged in the said second server; And
The 3rd server receives the delta data in said second database periodically, and upgrades the data in the 3rd database according to said delta data, and wherein, said the 3rd database is arranged in said the 3rd server.
8. data integrating method according to claim 7; It is characterized in that said second server receives in real time the data in said first database, and with the metadata cache that receives in second database; Wherein, said second database is arranged in the said second server and comprises:
Said second server receives first instruction of user's input, and after receiving said first instruction, passes on instruction to said first server;
Said first server receives the instruction from said second server, and revises the data in said first database; And
Said second server receives in real time the data in said first database, and with the metadata cache that receives in second database.
9. data integrating method according to claim 7; It is characterized in that; Said the 3rd server comprises control module, and said the 3rd server receives the delta data in said second database periodically, and upgrades the data in the 3rd database according to said delta data; Wherein, said the 3rd database is arranged in said the 3rd server and comprises: said control module is controlled said the 3rd server and is received the delta data in said second database periodically.
10. data integrating method according to claim 7; It is characterized in that; Receive the delta data in said second database periodically at said the 3rd server, and upgrade the data in the 3rd database, wherein according to said delta data; After said the 3rd database was arranged in said the 3rd server, said method also comprised:
The 4th server receives second instruction of user's input, and after receiving said second instruction, the data of transferring in said the 3rd database are carried out data analysis.
CN201110379035.7A 2011-11-24 2011-11-24 Data integrating method and system for coal liquefying device Active CN102495862B (en)

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