CN102492069A - Water-absorbing resin dry glue powder and application thereof in demulsification of oil-water emulsion - Google Patents

Water-absorbing resin dry glue powder and application thereof in demulsification of oil-water emulsion Download PDF

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Publication number
CN102492069A
CN102492069A CN2011104266532A CN201110426653A CN102492069A CN 102492069 A CN102492069 A CN 102492069A CN 2011104266532 A CN2011104266532 A CN 2011104266532A CN 201110426653 A CN201110426653 A CN 201110426653A CN 102492069 A CN102492069 A CN 102492069A
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China
Prior art keywords
water
absorbing resin
glue powder
dry glue
emulsion
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CN2011104266532A
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CN102492069B (en
Inventor
倪良
应珏
翟洪金
高庆庆
应军
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Jurong Ningwu High-Tech Development Co Ltd
Jiangsu University
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Jurong Ningwu High-Tech Development Co Ltd
Jiangsu University
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Abstract

The invention discloses water-absorbing resin dry glue powder and application thereof in demulsification of oil-water emulsion. The dry glue powder is prepared from the following raw materials in percentage by weight: 10-40% of acrylic acid, 5-20% of sodium hydroxide, 0.5-8% of N-methylolacrylamide, 0.5-5% of ammonium peroxydisulfate, 0.5-2% of sodium sulfite and the balance being water; all the raw materials, except acrylic acid, are prepared into a water solution, a sodium hydroxide water solution reacts with acrylic acid, the neutralization degree is controlled to be 60-85%, then the solution of N-methylolacrylamide, ammonium peroxydisulfate and sodium sulfite is added to react at the temperature of 50-80 DEG C to produce hydrogel; and the hydrogel is cut into small pieces and dried in a drying oven, and the dried hydrogel pieces are smashed into the water-absorbing resin dry glue powder. The water-absorbing resin dry glue powder is added in emulsion and can spontaneously absorb water to expand through mechanical stirring so as to dehydrate the emulsion and realize demulsification. The water-absorbing resin dry glue powder is simple to prepare and easy for industrial production; dehydration and demulsification operations are convenient to implement and have low equipment requirement; and a water-absorbing material has high dehydration capability and is easy to separate and recycle, and can be recycled.

Description

A kind of water-absorbing resin dry glue powder and the application in the water-oil emulsion breakdown of emulsion thereof
Technical field
The present invention relates to a kind of water-oil emulsion breaking method, specifically a kind of water-absorbing resin dry glue powder and the application in the water-oil emulsion breakdown of emulsion thereof.
Background technology
For water-oil emulsion, traditional breaking method has chemical method, biological process, electrical method, hot method, mechanical process etc.Wherein chemical method and electrical method breakdown of emulsion efficient are high, use the extensivelyst, but they also respectively have deficiency.The interpolation of chemical method emulsion splitter is formed original emulsion system and is become more complicated, and the result is restricted its application in processes such as continuous separation.Electrical method is low for the higher demulsification with the bigger emulsion system of interfacial film intensity of water cut, and has short circuit and potential safety hazard such as the electric field that collapses.Therefore, safety, the exploitation of novel physics breaking method have efficiently become a research focus.Physics breakdown of emulsion methods such as polishing, wetting coalescence method and freeze-thaw method have appearred in recent years; It is not to add in emulsion system that chemical agent changes water-oil interface character or structure reaches the breakdown of emulsion purpose; But through apply certain environment pressure to emulsion system; Such as power, electricity, heat, sound etc., impel the instability of emulsion system.
The breakdown of emulsion mechanism and the polishing of wetting coalescence method comes down to identical, and its operating process is also quite similar.Select the tiny water wetted material of particle as coalescing medium, after water-soaked, add in the milk sap, and constantly stir.Dispersive water droplet wetting and absorption on the coalescing medium surface earlier in the whipping process; Afterwards the water droplet in the milk sap main body bump with the water droplet that is adsorbed in dielectric surface earlier, coalescence; When the water droplet of coalescence was grown up to a dimensioning, stirring the drag force that is produced can remove it from dielectric surface.So the wetting absorption of successive, collision, coalescence, remove, finally cause the complete phase-splitting of profit.This physics breaking method key in application is the control of selection, churning time and the stir speed (S.S.) of wetted media.Though wetting coalescence method and polishing have lot of advantages; But in actual mechanical process, also all come with some shortcomings: for the too high emulsion system of viscosity; Need the mechanical power of input very big, increased behind the breakdown of emulsion the tiny abrasive particles or the separation problem of coalescing medium.It is the circulation change of utilizing the temperature field that freeze-thaw is induced breakdown of emulsion, and milk sap profit two is undergone phase transition mutually, causes the instability of emulsion system.Because the production development of milk sap food such as ice-creams, food flavouring makes the Application Research of this technology in type milk sap relatively early, develops also comparative maturity.Yet this method energy consumption is big, and not strong for the breakdown of emulsion practicality of extensive milk sap.
Summary of the invention
In order to overcome the problem that prior art exists, the purpose of this invention is to provide a kind of water-absorbing resin dry glue powder and the application in the water-oil emulsion breakdown of emulsion thereof.This water-absorbing resin dry glue powder preparation is simple, is easy to suitability for industrialized production; The dehydration breakdown of emulsion is easy to operate, and equipment requirements is low; The water-absorbing material dehydrating amount is big, and is easy to Separation and Recovery, recycle.
The present invention realizes through following technical scheme:
A kind of water-absorbing resin dry glue powder is characterized in that: this dry glue powder is processed by following raw material weight component, and said raw material weight component is a vinylformic acid 10 ~ 40%; Sodium hydroxide 5-20%, N hydroxymethyl acrylamide 0.5-8%, ammonium peroxydisulfate 0.5-5%; S-WAT 0.5-2%, all the other are water; Except that vinylformic acid, other material is mixed with the aqueous solution, react with aqueous sodium hydroxide solution and vinylformic acid, the control degree of neutralization adds N hydroxymethyl acrylamide, ammonium peroxydisulfate, sodium sulfite solution, at 50-80 then at 60-85% oReact under the C and make hydrogel; Hydrogel is cut into small pieces places baking oven to dry, and obtains the water-absorbing resin dry glue powder after the pulverizing.
Among the present invention, said water-absorbing resin is one or more mixtures of polyacrylate, acrylate-acrylamide copolymer, acrylate-hydroxymethyl acrylamide copolymer, acrylate-starch or cellulose graft copolymer.
The application of a kind of water-absorbing resin dry glue powder in the water-oil emulsion breakdown of emulsion adds the water-absorbing resin dry glue powder in milk sap, through mechanical stirring, and the spontaneous absorption moisture of water-absorbing resin and swelling makes the milk sap dehydration cause breakdown of emulsion.The water-absorbing resin dry glue powder can be kept in the encloses container.
Synthetic High hydrophilous resin dry glue powder of the present invention, the moisture in can rapid absorption milk sap and cause emulsion breakdown.Because water-absorbing resin suction back swelling gets final product Separation and Recovery through the simple filtration operation, after dry, reuses.
The present invention is a kind of water-oil emulsion breakdown of emulsion novel method; It is a kind of ROHM salt resin suction breakdown of emulsion method; The polyacrylate resin dry rubber powder that will have the high-hydroscopicity ability joins in the water-oil emulsion, controls certain temperature, under mechanical agitation, carries out breakdown of emulsion.The water-absorbing material that adopts is high suction ROHM salt resin, and the moisture that directly absorbs in the milk sap through high-absorbent material causes milk sap dehydration breakdown of emulsion, and itself is swelling owing to suction, and the variation that particle increases helps the Separation and Recovery of water-absorbing material.
Water-absorbing resin dry glue powder preparation of the present invention is simple, is easy to suitability for industrialized production.The dehydration breakdown of emulsion is easy to operate, and equipment requirements is low.The water-absorbing material dehydrating amount is big, and is easy to Separation and Recovery, recycle.The present invention is applicable to the breakdown of emulsion to water-oil emulsion.
Embodiment
Synthesizing of water-absorbing resin dry glue powder:
In the cylinder open container, add vinylformic acid 30 grams earlier, after the agitator, slowly add 20% aqueous sodium hydroxide solution, 55 grams again, control acrylic acid degree of neutralization at 60-85%.When temperature drops to room temperature in the question response container, add 20%N-hydroxymethylacrylamwater water solution 25 grams then successively; 10% peroxy-disulfuric acid aqueous ammonium, 6 grams; 10% sodium sulfite aqueous solution, 4 grams.Elevated temperature to 50 oC, and keep polyreaction to get the ZX-I hydrogel in 1 hour.Be drying to obtain the water-absorbing resin dry glue powder after hydrogel is cut into small pieces.
The application of water-absorbing resin dry glue powder in the water-oil emulsion breakdown of emulsion:
The preparation of water-oil emulsion: with dewatered solid crude oil heat fused in water-bath in oil field, Jiangsu; Mix the formation simulated oil with tasteless kerosene by 4:3 (volume ratio) while hot; Getting an amount of simulated oil and deionized water then mixes with 7:3 (35mL simulated oil and 15mL deionized water); Under the 3000rpm condition, stir 10min with high-shear emulsion machine and make water-oil emulsion, pour in the 100mL tool plug Erlenmeyer flask for use.
The measuring method of water regain: keeping water-absorbing resin dry glue powder consumption is 0.5 gram (be about water-oil emulsion total mass 1%); Controlled temperature adds the resin dry rubber powder down and stirs; After a period of time the swollen hydrogel is weighed after with nylon net filter; The be absorbed quality of water is calculated dehydration rate.Get several parallel tests, can measure the dehydration demulsification of different time resin dry rubber powder milk sap.Suction demulsification under the differing temps is seen table 1 to table 3.
Table 1 70 oDehydration demulsification during C
Time/min 20 40 60 80 100 120
Dehydration rate/% 30 66 70 75 82 90
Table 2 60 oDehydration demulsification during C
Time/min 20 40 60 80 100 120
Dehydration rate/% 19 36 56 60 66 72
Table 3 50 oDehydration demulsification during C
Time/min 20 40 60 80 100 120
Dehydration rate/% 16 20 26 30 35 45
Water-absorbing resin recycles effect:
Experiment finds that after water-absorbing resin had absorbed the moisture in the water-oil emulsion, swelling took place for itself.Because the swollen hydrogel can obtain dry glue powder again through oven dry, so this water-absorbing resin can repeatedly recycle.Table 4 and table 5 are respectively 70 oDuring C, water-absorbing resin process secondary and the dehydrating effect that recycles water-oil emulsion for three times.This shows after water-absorbing resin circulates through three times, water-oil emulsion still to be had good dehydration demulsification.
The dehydration demulsification of table 4 secondary recovery
Time/min 40 60
Dehydration rate/% 55 71
The dehydration demulsification that table 5 reclaims for three times
Time/min 40 60
Dehydration rate/% 58 74
The present invention is a kind of water-oil emulsion breakdown of emulsion novel method, and equipment requirements is low, and is simple to operate, and dewatering efficiency is high.The resin dry rubber powder becomes the swollen hydrogel after absorbing moisture, is easy to Separation and Recovery, can recycle.

Claims (3)

1. water-absorbing resin dry glue powder, it is characterized in that: this dry glue powder is processed by following raw material weight component, and said raw material weight component is a vinylformic acid 10 ~ 40%; Sodium hydroxide 5-20%, N hydroxymethyl acrylamide 0.5-8%, ammonium peroxydisulfate 0.5-5%; S-WAT 0.5-2%, all the other are water; Except that vinylformic acid, other material is mixed with the aqueous solution, react with aqueous sodium hydroxide solution and vinylformic acid, control acrylic acid degree of neutralization at 60-85%, add N hydroxymethyl acrylamide, ammonium peroxydisulfate, sodium sulfite solution then, at 50-80 oReact under the C and make hydrogel; Hydrogel is cut into small pieces places baking oven to dry, and obtains the water-absorbing resin dry glue powder after the pulverizing.
2. water-absorbing resin dry glue powder according to claim 1 is characterized in that: said water-absorbing resin is one or more mixtures of polyacrylate, acrylate-acrylamide copolymer, acrylate-hydroxymethyl acrylamide copolymer, acrylate-starch or cellulose graft copolymer.
3. the application of the described water-absorbing resin dry glue powder of claim 1 in the water-oil emulsion breakdown of emulsion adds the water-absorbing resin dry glue powder in milk sap, through mechanical stirring, and the spontaneous absorption moisture of water-absorbing resin and swelling makes the milk sap dehydration cause breakdown of emulsion.
CN 201110426653 2011-12-19 2011-12-19 Water-absorbing resin dry glue powder and application thereof in demulsification of oil-water emulsion Expired - Fee Related CN102492069B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102492069B (en) * 2011-12-19 2013-08-14 江苏大学 Water-absorbing resin dry glue powder and application thereof in demulsification of oil-water emulsion
CN103381358A (en) * 2012-09-10 2013-11-06 重庆工商大学 Organic polymer oil dewatering material with demulsification-dewatering cooperated performance
CN109008319A (en) * 2017-08-13 2018-12-18 杭州云蜂工业设计有限公司 It is integrated with the multifunctional cabinet of dish-washing machine

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101838432A (en) * 2010-04-16 2010-09-22 浙江威龙高分子材料有限公司 Method for preparing absorbent resin
CN102336861A (en) * 2011-07-01 2012-02-01 东莞市赛璞实业有限公司 Polyacrylate super absorbent resin and preparation method thereof
CN102408505A (en) * 2011-10-12 2012-04-11 浙江卫星石化股份有限公司 Method for preparing super absorbent resin by inverse suspension polymerization

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102492069B (en) * 2011-12-19 2013-08-14 江苏大学 Water-absorbing resin dry glue powder and application thereof in demulsification of oil-water emulsion

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101838432A (en) * 2010-04-16 2010-09-22 浙江威龙高分子材料有限公司 Method for preparing absorbent resin
CN102336861A (en) * 2011-07-01 2012-02-01 东莞市赛璞实业有限公司 Polyacrylate super absorbent resin and preparation method thereof
CN102408505A (en) * 2011-10-12 2012-04-11 浙江卫星石化股份有限公司 Method for preparing super absorbent resin by inverse suspension polymerization

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102492069B (en) * 2011-12-19 2013-08-14 江苏大学 Water-absorbing resin dry glue powder and application thereof in demulsification of oil-water emulsion
CN103381358A (en) * 2012-09-10 2013-11-06 重庆工商大学 Organic polymer oil dewatering material with demulsification-dewatering cooperated performance
CN109008319A (en) * 2017-08-13 2018-12-18 杭州云蜂工业设计有限公司 It is integrated with the multifunctional cabinet of dish-washing machine

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