CN102490359B - Production method and equipment of drip irrigation pipe/belt with water permeable side seams - Google Patents
Production method and equipment of drip irrigation pipe/belt with water permeable side seams Download PDFInfo
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- CN102490359B CN102490359B CN201110401791.5A CN201110401791A CN102490359B CN 102490359 B CN102490359 B CN 102490359B CN 201110401791 A CN201110401791 A CN 201110401791A CN 102490359 B CN102490359 B CN 102490359B
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- drip irrigation
- irrigation pipe
- belt
- pressing
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Abstract
The invention provides a production method and equipment of a drip irrigation pipe/belt with water permeable side seams. The production method is characterized in that a drip irrigation pipe/belt main body is a non-woven fiber layer or opening foam layer provided with a water-blocking film layer on the single surface; the water-blocking film layer is outward; the non-woven fiber layer or opening foam layer is oppositely bonded; a water flow channel and one or two water permeable side seams of the drip irrigation pipe/belt are formed through 15-40KHZ ultrasonic lamination; discontinuous bonding points are laminated on the water permeable side seams; and gaps between the bonding points form a water permeable channel. The production equipment comprises film reels, an ultrasonic lamination mechanism, a segmentation mechanism and a winding mechanism, which are arranged in sequence, wherein the segmentation mechanism and the winding mechanism are arranged behind the ultrasonic lamination mechanism; the ultrasonic lamination mechanism comprises an ultrasonic lamination platform and a lamination compression roller arranged above the lamination platform; and the ultrasonic lamination platform is provided with an ultrasonic generator and an ultrasonic transducer. The production method and equipment provided by the invention have the following beneficial effects that: the drip amount per unit length of the drip irrigation pipe/belt can be controlled via the space between the bonding points; the space between the bonding points, the shapes of the bonding points and the diameter of the water flow channel can be changed at any time according to the use requirement; and the production equipment is simpler than that of the existing drip irrigation pipe/belts, the investment is small and the production cost can be substantially reduced.
Description
Technical field
The present invention relates to production method and the equipment of a kind of drip irrigation pipe or drip irrigation zone, relate in particular to a kind of production method of the buried drip irrigation pipe/belt of seam water seepage of applicable field crop application, belong to the water-saving irrigation agricultural technology field.
Background technology
Be applied at present various drip irrigation pipe, the drip irrigation zone for irrigation in agriculture micro irrigation technology field, all, at the outlet front end that respectively drips, one group of labyrinth is set, being used for damping and pin subtracts the drip irrigation pipe/belt internal pressure, discharge pressure and the water yield of the balanced outlet of respectively dripping, thereby the assurance drip irrigation pipe/belt respectively drips in certain laying length, the water yield of outlet is basically identical.Labyrinth roughly is divided into two classes, and the one, independent moulding, then be embedded in drip irrigation pipe/belt, or be plugged on outside drip irrigation pipe/belt, and the 2nd, cross aquaporin moulding simultaneously with drip irrigation zone.The mouth-shaped that drips of this class drip irrigation pipe/belt only has circle hole shape, square hole shape, joint-cutting shape, the shape of a hoof etc. several, and the outlet latus rectum that drips generally all is not more than 2 millimeters.
While laying on the ground due to drip irrigation pipe/belt, irrigation water evaporation loss is large, affect farming, need recovery, drip irrigation pipe/belt to be subject to Exposure to Sunlight easily aging, drip irrigation zone easily by strong wind, the problem such as to be blown away every year.So modern agriculture is widelyd popularize buried drip irrigation technique, exactly drip irrigation pipe, drip irrigation zone are embedded in to underground use.But will have drip irrigation pipe, drip irrigation zone, be embedded in when underground, the hydrotaxis of crop root can make the fibrous root letter advance the outlet of dripping of drip irrigation pipe/belt; In addition, pouring water intermittently, the outer muddy water of drip irrigation pipe/belt, under suction function, can recharge by the outlet of dripping, and by delivery port or near the labyrinth of exit portion, blocks.Because labyrinth length is generally 80～400 millimeters, labyrinth pin diminishing pressure effect has made end hydraulic pressure go to zero, and while again pouring water, labyrinth end hydraulic pressure can't be washed open blocking part, causes drip irrigation system to scrap.The defect that existing drip irrigation pipe/belt exists, become the bottleneck that hinders buried drip irrigation technique development.And existing drip irrigation pipe/belt all adopts hot extrusion to vacuumize the moulding labyrinth flow-path simultaneously, thermal energy consumption is large, and the production equipment complexity is urgently sought drip irrigation technique and the equipment of the buried operation in a kind of applicable land for growing field crops or extensive application.
Summary of the invention
The object of the present invention is to provide production method and the equipment of seam water seepage drip irrigation pipe/belt a kind of simple in structure, cheap for manufacturing cost, block the problem of delivery port to solve buried drip irrigation pipe/belt.
Technical scheme of the present invention is: the production method innovative point of this seam water seepage drip irrigation pipe/belt is: the drip irrigation pipe/belt main body is nonwoven fibre layers or the opening foaming layer that single face is provided with the thin layer that blocks water, block water thin layer outwardly, nonwoven fibre layers or opening foaming layer are relative, form aquaporin excessively and one or two infiltration side seams of drip irrigation pipe/belt by 15～40KHZ ultrasonic compressing, on described infiltration side seam, pressing has the interruption bonding point, and the gap of bonding point forms penetrating passage.
Another production method of seam water seepage drip irrigation pipe/belt, the drip irrigation pipe/belt main body is that a slice single thin film is relative with nonwoven fibre layers or opening foaming layer that another sheet single face is provided with the film that blocks water, form aquaporin excessively and two infiltration side seams of drip irrigation pipe/belt by 15～40KHZ ultrasonic compressing, on described infiltration side seam, pressing has the interruption bonding point, the gap of bonding point forms penetrating passage, and nonwoven fibre layers or opening foaming layer are relative with the film that blocks water to bond.
The production equipment of seam water seepage drip irrigation pipe/belt, this equipment is by the film spool be arranged in order, ultrasonic compressing mechanism, the cutting mechanism and the winding mechanism that are arranged at ultrasonic compressing mechanism rear form, described ultrasonic compressing mechanism comprises the ultrasonic compressing platform that supersonic generator and ultrasonic transducer are set, and is arranged at the pressing pressure roller of pressing platform top.
The production equipment of described seam water seepage drip irrigation pipe/belt, described ultrasonic compressing mechanism also comprises the pressure regulator that is arranged at pressing pressure roller both sides.
The production equipment of described seam water seepage drip irrigation pipe/belt, described pressure regulator is, at the two ends of pressing pressure roller, support frame and plain bearing housing are set, pressure roller shaft and bearing are fixed on plain bearing housing, spring is set and adjusts screw at framework upper, the framework both sides arrange chute, plain bearing housing can move up and down along chute, by the upper-lower position of regulating plain bearing housing, regulates the position pressure of pressing pressure roller with respect to the pressing platform.
The production equipment of described seam water seepage drip irrigation pipe/belt, on the pressing pressure roller of described ultrasonic compressing mechanism, one or more groups pressing contact is put in the spacer ring winding, and the pressing contact is circular, oval, rectangle or polygon fin.
The production equipment of described seam water seepage drip irrigation pipe/belt, each group of the pressing contact that the pressing pressure roller of described ultrasonic compressing mechanism arranges is for a row or multi-row, and many row pressures are closed between contact and are crisscross arranged.
The production equipment of described seam water seepage drip irrigation pipe/belt, described cutting mechanism comprises cutting knife group spaced on slitter shaft and slitter shaft depression bar, cutting mechanism is arranged between the carry-over pinch rolls and idler roller group at ultrasonic compressing mechanism rear.
The drip irrigation pipe/belt that production method of the present invention is produced significantly improves anti-blocking performance, can simplify the drip irrigation system filter plant, reduces the drip irrigation system operation energy consumption.The drip irrigation pipe/belt unit length amount of dripping can be controlled by the spacing of bounding point, and bounding point spacing, shape, mistake aquaporin diameter also can be changed at any time by user demand.And use this kind of supporting production equipment of method also to economize on electricity more than 85% than existing drip irrigation pipe/belt thermal forming device; The production line cost reduces more than 50% than existing production line, can significantly reduce production costs.
The accompanying drawing explanation
Fig. 1 is that the present device production line is arranged schematic front view
Fig. 2 is the top view of Fig. 1
Fig. 3 is ultrasonic compressing roller structure schematic diagram of the present invention
Fig. 4 is that the A of Fig. 1 is to view
Fig. 5 is the B-B profile of Fig. 1
Fig. 6 is the C place finished product partial enlarged drawing of Fig. 2
Fig. 7 is the D place pressing pressure roller partial enlarged drawing of Fig. 3
Fig. 8 is the structural representation that in Fig. 1, pressure regulator amplifies
The schematic diagram of Fig. 9 seam water seepage drip irrigation pipe/belt product of the present invention
Figure 10 is the schematic diagram of the two film seam water seepage drip irrigation pipe/belt products of the present invention
In figure: 1, lower film spool 2, upper film spool 3, lower membrane 4, upper layer film
5, flatten damping roll group 6, pressure regulator
6-1, adjustment screw 6-2, support frame 6-3, spring base 6-4, spring
6-5, pressing pressure roller shaft 6-6, bearing 6-7, plain bearing housing 6-8, chute
7, pressing pressure roller 7-1, pressing contact
8, driving belt 9, drive motors 10, winding roller drive motors
11, supersonic generator 12, ultrasonic compressing platform 13, the duplicature of pressing
14, carry-over pinch rolls group 15, cutting knife group 15-1, slitter shaft 15-2, slitter shaft depression bar
16, drip irrigation zone finished product 17, idler roller group 18, the winding roller after dissecing
19, segmentation lines 20, adhesive spots 21, connecting line
A-1, aquaporin a-2, nonwoven fibre layers or opening foaming layer excessively
A-3, infiltration side seam a-5, thin layer b-5, thin layer
The specific embodiment
Below in conjunction with the drawings and specific embodiments, the present invention is further detailed explanation.
The key problem in technology of the production method of seam water seepage drip irrigation pipe/belt of the present invention is to have created nonwoven that surface is provided with the thin layer that blocks water or opening foaming layer as the material of main part of drip irrigation pipe or drip irrigation zone, adopts ultrasonic wave to be interrupted the processing method of pressing and forming infiltration side seam.By means of the capillarity of non-woven fibre or open-cell foam layer, make irrigation water cross oozing out to side seam aquaporin from drip irrigation pipe/belt.On described infiltration side seam, the gap of bonding point forms penetrating passage.Drip irrigation or the infiltrating irrigation unit length amount of dripping can the spacing by bonding point be controlled, and spacing is large, and the unit interval, the amount of dripping is large during with equal pressure; Spacing is little, and the unit interval, the amount of dripping is little during with equal pressure.Bonding point spacing, shape, mistake aquaporin diameter also can be changed at any time by user demand.
Above-mentioned non-woven fabrics fiber material comprises it being mainly polypropylene fibre (PP), terylene (PET), also has the product of polyamide fibre (PA), viscose rayon, acrylic fibers, polyethylene (HDPE), polyvinyl chloride fibre (PVC) etc. commercially available product, especially surface spraying, coating or thermoplastic composite plastic film.
Above-mentioned open-cell foam is a kind of product on the plastic foam industry, sees on microcosmic that its pore all communicates, as wallpaper material.
The process equipment operation principle schematic diagram of seam water seepage drip irrigation pipe/belt shown in Fig. 1, operation principle of the present invention is that upper and lower two film spools 1,2 are carried two nonwoven that are provided with the thin layer that blocks water or the opening foaming layer material of main part as drip irrigation pipe or drip irrigation zone to ultrasonic compressing platform 12 simultaneously; Perhaps: carry block water film and another sheet single face of a slice to be provided with nonwoven fibre layers or the opening foaming layer of the film that blocks water, as the material of main part of drip irrigation pipe or drip irrigation zone.
Suppress the aquaporin excessively shown in Fig. 6 and infiltration side seam by pressing pressure roller 7 on film on ultrasonic compressing platform 12.The present invention selects hyperacoustic operating frequency 15KHZ, 18KHZ, 20KHZ, 40KHZ.Its principle is to utilize the crest position of compressional wave to transmit the gap of amplitude to plastic sheeting, in the situation that pressurization, make the molecule of two nonwoven that are provided with the thin layer that blocks water or opening foaming layer contact position mutually clash into to produce and melt, make the plastic material fusion of contact position, reach the processing purpose.Concentrate on the plastic sheeting part because this mode pressing is a contact heat, economize on electricity more than 85% than the hot pressing moulding of common drip irrigation zone.
Cross after aquaporin and infiltration side seam moulding through carry-over pinch rolls group 14, enter the cutting station, make cutting knife group 15 swords and become 100～120 degree angles above plastic tab, in the position of Fig. 6 segmentation lines 19, whole plastic sheeting of ultrasonic compressing is cut into to the seam water seepage drip irrigation zone as Fig. 9 or Figure 10 shape.The finished product drip irrigation zone is walked around idler roller group 17 and is wrapped on winding roller 18 again.Adjust the constant moment of force motor speed that drives winding roller, make wrap wire speed be greater than the linear velocity of ultrasonic compressing pressure roller cylindrical, the pulling force of generation should make every drip irrigation zone after cutting all fully flatten.
The invention provides following several technical schemes of implementing bilateral seam water seepage drip irrigation pipe/belt product for this reason:
A, bilateral seam water seepage drip irrigation pipe/belt: be by two layers of one-sided film or overlay film block water nonwoven fibre layers or the opening foaming layer a-2 thin plate of thin layer a-5, block water thin layer outwardly, nonwoven fibre layers or opening foaming layer a-2 are relative, relatively ultrasonic pressing bonds together as shown in Figure 9, formed aquaporin a-1 and two infiltration side seam a-3, the pressure water stream in passage, can walk around adhesive spots 20, by between non-woven fabrics fiber or the space of opening foamed board above side seam a-3, infiltrate into outside drip irrigation pipe/belt.
B, the bilateral seam water seepage drip irrigation pipe/belt of two film: be by the nonwoven of a slice single face film or overlay film or opening foaming thin plate a-5, there is face outwardly without face inwardly, with the single layer plastics films b-5 of other a slice equivalent material relative bonding together as shown in figure 10, formed aquaporin a-1 and two infiltration side seam a-3, pressure water stream in passage, can walk around adhesive spots 20, by between non-woven fabrics fiber or the space of opening foamed board above side seam a-3, namely micro channel infiltrates into outside drip irrigation pipe/belt.
In order to adjust the pressure of ultrasonic compressing pressure roller 7, the present invention also is provided with the pressure regulator 6 of pressing pressure roller, concrete technical scheme is, at the two ends of pressing pressure roller 7, support frame 6-2 is set, pressure roller shaft 6-5 and bearing 6-6 are fixed on plain bearing housing 6-7, spring 6-4 is set and adjusts screw 6-1 at framework upper, the framework both sides arrange chute 6-8, plain bearing housing 6-7 can move up and down along chute, by the upper-lower position of regulating plain bearing housing, regulates pressing pressure roller 7 pressure of the position with respect to pressing platform 12.
On pressing pressure roller 7, one or more groups pressing contact 7-1 is put in the spacer ring winding, and pressing contact 7-1 is circle, ellipse, rectangle or polygon fin, and spacing can require to regulate according to water yield.7-1 each group in pressing contact is for a row or multi-row, and many row pressures are closed between the 7-1 of contact and are crisscross arranged.
Foregoing description only proposes as several enforceable technical schemes of seam water seepage drip irrigation pipe/belt production method of the present invention, not as the Single restriction condition to its technical scheme itself.
Claims (4)
1. the production method of seam water seepage drip irrigation pipe/belt, its feature comprises: the drip irrigation pipe/belt main body is nonwoven fibre layers or the opening foaming layer (a-2) that single face is provided with the thin layer that blocks water (a-5), block water thin layer outwardly, nonwoven fibre layers or opening foaming layer (a-2) are relative, form aquaporin (a-1) excessively and one or two infiltration side seams (a-3) of drip irrigation pipe/belt by 15～40KHZ ultrasonic compressing, on described infiltration side seam, pressing has interruption bonding point (20), and the gap of bonding point forms penetrating passage;
Or
The drip irrigation pipe/belt main body is that a slice single thin film (b-5) is relative with nonwoven fibre layers or opening foaming layer (a-2) that another sheet single face is provided with the film that blocks water (a-5), form aquaporin (a-1) excessively and two infiltration side seams (a-3) of drip irrigation pipe/belt by 15～40KHZ ultrasonic compressing, on described infiltration side seam, pressing has interruption bonding point (20), and the gap of bonding point forms penetrating passage;
Above-mentioned nonwoven fibre layers comprises the product of surface spraying, coating or the thermoplastic composite plastic film of polypropylene fibre, terylene, polyamide fibre, viscose rayon, acrylic fibers, polyethylene or polyvinyl chloride fibre;
Above-mentioned seam water seepage drip irrigation pipe/belt production method is to realize by following production equipment: this equipment is by the film spool be arranged in order, ultrasonic compressing mechanism, the cutting mechanism and the winding mechanism that are arranged at ultrasonic compressing mechanism rear form, described ultrasonic compressing mechanism comprises the ultrasonic compressing platform (12) that supersonic generator (11) and ultrasonic transducer are set, and is arranged at the pressing pressure roller (7) of pressing platform top;
Described ultrasonic compressing mechanism also comprises the pressure regulator (6) be arranged on pressing pressure roller (7); Described pressure regulator (6) is that support frame (6-2) and plain bearing housing (6-7) are set at the two ends of pressing pressure roller (7), pressure roller shaft (6-5) and bearing (6-6) are fixed on plain bearing housing (6-7), spring (6-4) is set and adjusts screw (6-1) at framework upper, the framework both sides arrange chute (6-8), plain bearing housing (6-7) can move up and down along chute, by the upper-lower position of regulating plain bearing housing, regulates the position pressure of pressing pressure roller (7) with respect to pressing platform (12).
2. the production method of seam water seepage drip irrigation pipe/belt according to claim 1, it is characterized in that: one or more groups pressing contact (7-1) is put in the upper spacer ring winding of the pressing pressure roller (7) of described ultrasonic compressing mechanism, and pressing contact (7-1) be circular, ellipse, rectangle or polygon fin.
3. the production method of seam water seepage drip irrigation pipe/belt according to claim 2, it is characterized in that: each group of the pressing contact (7-1) that the pressing pressure roller (7) of described ultrasonic compressing mechanism arranges is for a row or multi-row, and many row pressures are closed between contact (7-1) and are crisscross arranged.
4. the production method of seam water seepage drip irrigation pipe/belt according to claim 1, it is characterized in that: described cutting mechanism comprises upper spaced cutting knife group (15) and the slitter shaft depression bar (15-2) of slitter shaft (15-1), and cutting mechanism is arranged between the carry-over pinch rolls (14) and idler roller group (17) at ultrasonic compressing mechanism rear.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110401791.5A CN102490359B (en) | 2011-12-06 | 2011-12-06 | Production method and equipment of drip irrigation pipe/belt with water permeable side seams |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110401791.5A CN102490359B (en) | 2011-12-06 | 2011-12-06 | Production method and equipment of drip irrigation pipe/belt with water permeable side seams |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102490359A CN102490359A (en) | 2012-06-13 |
| CN102490359B true CN102490359B (en) | 2014-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110401791.5A Expired - Fee Related CN102490359B (en) | 2011-12-06 | 2011-12-06 | Production method and equipment of drip irrigation pipe/belt with water permeable side seams |
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| Country | Link |
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| CN (1) | CN102490359B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113146707B (en) * | 2021-05-08 | 2023-07-25 | 南京卓能机械设备有限公司 | Pulling traction device for broken flat handle rope |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU4483379A (en) * | 1978-03-09 | 1979-09-13 | Hygro (International) Limited | Hydroponic cultivation |
| EP0538242A2 (en) * | 1982-04-01 | 1993-04-21 | Richard Dexter Chapin | Drip irrigation system employing adjacently arranged flow-restricting passages |
| CN101234533A (en) * | 2008-02-28 | 2008-08-06 | 中国科学院遗传与发育生物学研究所 | Production equipment of paster type maze flow passage drip irrigation belt |
| CN201350426Y (en) * | 2009-01-20 | 2009-11-25 | 新疆泓科节水设备制造有限公司 | Novel micro-irrigation belt |
| CN201399398Y (en) * | 2009-05-13 | 2010-02-10 | 林廷翼 | Permeation type water pipe |
| CN201821718U (en) * | 2010-03-01 | 2011-05-11 | 陈少魁 | Strip-shaped capillary irrigation system |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20110110720A1 (en) * | 2009-11-09 | 2011-05-12 | Yi-Fang Huang | Water-permeable pipe assembly |
-
2011
- 2011-12-06 CN CN201110401791.5A patent/CN102490359B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU4483379A (en) * | 1978-03-09 | 1979-09-13 | Hygro (International) Limited | Hydroponic cultivation |
| EP0538242A2 (en) * | 1982-04-01 | 1993-04-21 | Richard Dexter Chapin | Drip irrigation system employing adjacently arranged flow-restricting passages |
| CN101234533A (en) * | 2008-02-28 | 2008-08-06 | 中国科学院遗传与发育生物学研究所 | Production equipment of paster type maze flow passage drip irrigation belt |
| CN201350426Y (en) * | 2009-01-20 | 2009-11-25 | 新疆泓科节水设备制造有限公司 | Novel micro-irrigation belt |
| CN201399398Y (en) * | 2009-05-13 | 2010-02-10 | 林廷翼 | Permeation type water pipe |
| CN201821718U (en) * | 2010-03-01 | 2011-05-11 | 陈少魁 | Strip-shaped capillary irrigation system |
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| CN102490359A (en) | 2012-06-13 |
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