CN102489984B - The method of quickly replacing the driving beam without using the crane for construction - Google Patents

The method of quickly replacing the driving beam without using the crane for construction Download PDF

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Publication number
CN102489984B
CN102489984B CN201110444324.0A CN201110444324A CN102489984B CN 102489984 B CN102489984 B CN 102489984B CN 201110444324 A CN201110444324 A CN 201110444324A CN 102489984 B CN102489984 B CN 102489984B
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crane beam
crane
new
old
driving
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CN102489984A (en
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李四建
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China First Metallurgical Group Co Ltd
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China First Metallurgical Group Co Ltd
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Abstract

The invention relates to a method for quickly replacing a crane beam without using a hoist for construction. The method comprises the following steps of: 1) arranging a temporary platform on a crane, hoisting a new crane beam to the temporary platform for fixing at a hoist position in a workshop, and horizontally transporting the new crane beam to a position over an old crane beam which is needed to be replaced by running the crane; 2) arranging a hanging point and a first temporary tripod on a column at two ends of the old crane beam, lifting the new crane beam and moving the new crane beam away from the crane by using a chain block, putting the new crane beam on the first temporary tripod for fixing, and removing the hanging point of the lower end of the chain block and the new crane beam; 3) removing the old crane beam and descending the old crane beam to the lower side of a mounting position of the new crane beam by using the chain block, and fixing the old crane beam on a second temporary tripod of the column; 4) arranging the new crane beam in place by using the chain block; and 5) after a rail is recovered, hoisting the old crane beam by using the crane. By the method, operation difficulty is reduced, and the construction progress is accelerated; and the whole method is simple, practical, safe and reliable.

Description

不能使用吊车施工的快速更换行车梁方法The method of quickly replacing the driving beam without using the crane for construction

技术领域technical field

本发明涉及一种施工工程方法,尤其涉及一种不能使用吊车施工的快速更换行车梁方法。The invention relates to a construction engineering method, in particular to a method for quickly replacing a driving beam that cannot be constructed by a crane.

背景技术Background technique

在车间检修工程中,经常会遇到只更换局部行车梁,而此行车梁下方为生产设备,不能拆除或移位,上方的屋面因生产不能拆除,导致吊车无法直接吊装,其导致了无法在短时间更换行车梁,对生产造成了很大的影响的影响,而如仅仅采用人工操作,即费时费力,又有很大的安全隐患。In the maintenance project of the workshop, it is often encountered that only a part of the driving beam is replaced, and the production equipment below the driving beam cannot be dismantled or displaced. Replacing the driving beam in a short time has a great impact on production, and if only manual operation is used, it will be time-consuming and laborious, and there will be great safety hazards.

发明内容Contents of the invention

本发明的目的在于提供一种不能使用吊车施工的快速更换行车梁方法,其操作简单实用,安全高效。The object of the present invention is to provide a method for quickly replacing the driving beam that cannot be constructed by a crane, and the method is simple and practical in operation, safe and efficient.

本发明采用的技术方案:The technical scheme adopted in the present invention:

一种不能使用吊车施工的快速更换行车梁方法,它包括如下步骤1)先在行车上设置临时平台,在车间内能放置吊车处,将新行车梁吊装到临时平台上固定,利用行车行走将新行车梁水平运输到需要更换的旧行车梁正上方;2)在旧行车梁两端柱子上设置挂点和第一临时三脚架,利用倒链将新行车梁提起并移开行车,再将新行车梁放置在第一临时三脚架上固定,摘除倒链下端与新行车梁的挂点;3)然后利用倒链将旧行车梁拆除下降到新行车梁安装的下方,并将旧行车梁固定在柱子的第二临时三脚架上;4)再利用倒链将新行车梁安装到位;5)待新行车梁形成的轨道恢复使用功能后,用行车将旧行车梁吊走,完成新旧行车梁的更换。A method for quickly replacing the driving girder that cannot be constructed with a crane. It includes the following steps: 1) First, set up a temporary platform on the driving car, place a crane in the workshop, hoist the new driving girder to the temporary platform and fix it, and use the driving to move it The new driving beam is horizontally transported to the top of the old driving beam that needs to be replaced; 2) Hanging points and first temporary tripods are set on the columns at both ends of the old driving beam, and the new driving beam is lifted and removed from the driving by using the reverse chain, and then the new Place the driving beam on the first temporary tripod and remove the hanging point between the lower end of the upside-down chain and the new driving beam; 3) Then use the upside-down chain to remove the old driving beam and lower it to the bottom of the new driving beam, and fix the old driving beam on the 4) Install the new driving girder in place by reversing the chain; 5) After the track formed by the new driving girder resumes its function, hoist the old driving girder away with the crane to complete the replacement of the old and new driving girder .

上述在步骤3)中旧行车梁上平面下降的位置低于柱子牛腿面1米以上。The position where the upper plane of the old driving girder falls in step 3) is lower than the corbel surface of the column by more than 1 meter.

本发明取得的技术效果:The technical effect that the present invention obtains:

本发明依托车间内原有的生产行车、厂房柱子,减少了操作难度,加快施工进度;整个方法简单实用、安全可靠。The present invention relies on the original production vehicle and factory building pillars in the workshop, reduces the difficulty of operation, and speeds up the construction progress; the whole method is simple, practical, safe and reliable.

附图说明Description of drawings

图1为本发明水平运输的俯视图;Fig. 1 is the top view of horizontal transportation of the present invention;

图2为本发明水平运输过程主视图;Fig. 2 is the front view of the horizontal transport process of the present invention;

图3为本发明更换过程中平面布置图;Fig. 3 is the layout diagram in the replacement process of the present invention;

图4为本发明更换过程中主视图。Fig. 4 is a front view during the replacement process of the present invention.

具体实施方式Detailed ways

下面结合附图对本发明的实施方式做进一步的说明。Embodiments of the present invention will be further described below in conjunction with the accompanying drawings.

参见图1-4,一种不能使用吊车施工的快速更换行车梁方法,它包括如下步骤1)先在行车1上设置临时平台,在车间内能放置吊车处,将新行车梁2吊装到临时平台上固定,利用行车行走将新行车梁水平运输到需要更换的旧行车梁4正上方;2)在旧行车梁两端柱子3上设置挂点和第一临时三脚架6,利用倒链将新行车梁提起并移开行车,再将新行车梁放置在第一临时三脚架上固定,摘除倒链下端与新行车梁的挂点;3)然后利用倒链将旧行车梁拆除下降到新行车梁安装的下方,并将旧行车梁固定在柱子的第二临时三脚架上,旧行车梁上平面下降的位置需低于柱子牛腿面1米以上;4)再利用倒链将新行车梁安装到位;5)待新行车梁形成的轨道恢复使用功能后,用行车将旧行车梁吊走,完成新旧行车梁的更换。Referring to Figure 1-4, a method for quickly replacing the running girder that cannot be constructed with a crane, it includes the following steps: 1) First set up a temporary platform on the driving 1, place a crane in the workshop, and hoist the new driving girder 2 to the temporary Fix it on the platform, and use the driving to transport the new driving beam horizontally to the old driving beam 4 that needs to be replaced; Lift the driving beam and remove the driving beam, then place the new driving beam on the first temporary tripod and fix it, and remove the hanging point between the lower end of the inverted chain and the new driving beam; 3) Then use the inverted chain to remove the old driving beam and lower it to the new driving beam The bottom of the installation, and fix the old driving beam on the second temporary tripod of the column. The upper plane of the old driving beam must be lower than the corbel surface of the column by more than 1 meter; 4) Install the new driving beam in place by using the reverse chain ;5) After the track formed by the new driving girder resumes its function, hoist the old driving girder away with the crane to complete the replacement of the old and new driving girder.

本发明的保护范围并不限于上述的实施例,显然,本领域的技术人员可以对本发明进行各种改动和变形而不脱离本发明的范围和精神。倘若这些改动和变形属于本发明权利要求及其等同技术的范围内,则本发明的意图也包含这些改动和变形在内。The scope of protection of the present invention is not limited to the above-mentioned embodiments. Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the scope and spirit of the present invention. If these changes and modifications fall within the scope of the claims of the present invention and their equivalent technologies, the intent of the present invention is also to include these changes and modifications.

Claims (2)

1. the quick-replaceable crane beam method that can not use crane construction, it is characterized in that: it comprises the steps 1) first in driving (1), temporary platform is set, in workshop, can place crane place, new crane beam (2) is lifted in temporary platform and is fixed, utilize driving walking new crane beam horizontal transport to be arrived directly over the old crane beam (4) that need to change; 2) hanging point and the first interim tripod (6) are set on old crane beam two ends pillars (3), utilize jack that new crane beam is mentioned and remove driving, again new crane beam is placed on the first interim tripod and fixes, extract the hanging point of jack lower end and new crane beam; 3) then utilize jack that old crane beam is removed and dropped to the below that new crane beam is installed, and old crane beam is fixed on the second interim tripod of pillar; 4) recycling jack is in place new crane beam; 5) track forming until new crane beam recovers to use after function, with driving, old crane beam is hung away, completes the replacing of new and old crane beam.
2. the quick-replaceable crane beam method that can not use according to claim 1 crane construction, is characterized in that: the position that on old crane beam, plane declines in step 3) is lower than pillar bracket face more than 1 meter.
CN201110444324.0A 2011-12-23 2011-12-23 The method of quickly replacing the driving beam without using the crane for construction Expired - Fee Related CN102489984B (en)

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CN109850765B (en) * 2017-11-30 2022-07-05 中国二十冶集团有限公司 In-beam medium pipeline protection device for crane beam replacement and use method thereof

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JP5356091B2 (en) * 2008-11-18 2013-12-04 Jfeシビル株式会社 Crane girder exchanging method and crane girder exchanging apparatus
CN101486091A (en) * 2009-02-20 2009-07-22 中冶实久建设有限公司南京分公司 Integral replacing method of ladle turret with limited upper lifting space
CN101723252B (en) * 2009-11-11 2012-09-05 甘肃省电力公司刘家峡水电厂 Overhead-traveling installation method of 400t overhead travelling crane replacement equipment
CN102101159A (en) * 2009-12-17 2011-06-22 中冶天工建设有限公司 Mounting method for exchanging guide rail at fan-shaped section of continuous casting machine
CN102267664B (en) * 2011-05-27 2013-07-03 中国一冶集团有限公司 Method for installing bridge crane using load-supporting roof beam for hoisting and usage thereof

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