CN102489739A - Method for processing multi-axis hole system of differential shell - Google Patents

Method for processing multi-axis hole system of differential shell Download PDF

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Publication number
CN102489739A
CN102489739A CN2011104505088A CN201110450508A CN102489739A CN 102489739 A CN102489739 A CN 102489739A CN 2011104505088 A CN2011104505088 A CN 2011104505088A CN 201110450508 A CN201110450508 A CN 201110450508A CN 102489739 A CN102489739 A CN 102489739A
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Prior art keywords
hole
differential
reference column
processing
differential shell
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CN2011104505088A
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CN102489739B (en
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钟奇俐
高槐
谭建林
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Chongqing Machine Tool Group Co Ltd
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Chongqing Machine Tool Group Co Ltd
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Abstract

The invention discloses a method for processing a multi-axis hole system of a differential shell. The method comprises the following steps of: a, firmly pressing a positioning column on a worktable of a vertical machining center, and aligning the centre of an outer circle of a positioning mandrel; b, processing holes in a differential cover; c, processing a differential shell body; and d, assembling the differential shell. Four holes in the differential cover and the differential shell are processed respectively, and a label corresponding assembly mode is adopted, so the assembly requirement of string holes on high coaxiality is also ensured while the problem that the string holes are difficult to be positively and laterally parallel to a central reference hole is solved; and practice proves that positive and lateral parallelisms of the string holes of the differential shell obtained by the method to the central reference hole are less than or equal to 0.03mm, so the machining accuracy is greatly improved.

Description

The processing method of a kind of differential housing multiaxis hole system
Technical field
The present invention relates to the Work piece processing method of mechanical field, the processing method of particularly a kind of differential housing multiaxis hole system.
Background technology
Shown in accompanying drawing 1, differential housing is combined by a differential lid 1 of cast iron and the differential shell body 2 of steel material, and 4 string holes are along the circumferential direction arranged.Former processing method for the string hole is: differential lid 1 is after benchmark combines with differential shell body 2 with the central standard hole; Locate with the central standard hole; Processing 4 is the ¢ 25H7 string hole that benchmark is uniformly distributed with the centre bore; The string pitch-row is long from 142 mm, and this processing method can well guarantee the axiality of 4 string apertures.Because the hole is little, the string pitch-row is from long, and after processing, string hole axiality can reach drawing requirement, but string hole and datum hole just, side direction is parallel overproof bigger, generally at 0.1~0.16mm, can not satisfy and design and matching requirements.
To above-mentioned deficiency, a kind of new processing method need be provided, make its can solve ¢ 25H7 string hole to the center datum hole just, the parallel difficulty of side direction the time, the same assembling demand that guarantees string hole self to high-axiality.
Summary of the invention
In view of this, the purpose of this invention is to provide the processing method of a kind of differential housing multiaxis hole system, make its can solve on the differential housing string hole to the center datum hole just, the parallel difficulty of side direction the time, the same assembling demand that guarantees string hole self to high-axiality.
The objective of the invention is to realize through following technical scheme: the processing method of a kind of differential housing multiaxis hole system may further comprise the steps:
A, elder generation compress reference column on the vertical machining centre workbench, said reference column comprises positioning core axle and the support ring that is provided with along the positioning core axle circumferencial direction, and annular slot to make way is set between positioning core axle and the support ring; The cylindrical center of centering positioning core axle then;
B, the differential processing that covers the hole: differential lid is assemblied on the reference column and compresses, set machine tool program make its successively machining hole I, hole II, hole III and hole IV and processing sequence carried out label to predetermined requirement, take off differential lid then;
C, the processing of differential shell body: keep reference column and machine tool program constant; Differential shell body is installed on the reference column; The location also compresses; Starting machine tool program makes it machining hole V, hole VI, hole VII and hole VIII and to processing sequence label radially, is taken off differential shell body then to predetermined requirement successively;
D, assemble differential housing: is datum hole with differential lid and differential shell body with center separately; Load onto mandrel; According to the hole I hole V, hole II are constituted string hole to hole VII, hole IV to the mode of carrying out of hole VIII to hole VI, hole III, proofread and correct after coaxial two parts are assembled and get final product.
Further, on the support ring of said reference column chip removal mouth is set also;
Further, the positioning core axle center of said reference column is provided with through hole vertically.
Beneficial effect of the present invention: the processing method of a kind of differential housing multiaxis of the present invention hole system; Compare existing processing method; Owing to adopt on differential lid and the differential housing four holes to process and adopt the mode of the corresponding assembling of label respectively; Make its can solve the string hole to the center datum hole just, the parallel difficulty of side direction the time, the same assembling demand that guarantees string hole self to high-axiality facts have proved; Adopt the differential housing of this processing method gained respectively go here and there the hole to the center datum hole just, side direction is parallel smaller or equal to 0.03mm, machining accuracy improves greatly.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further described:
Fig. 1 is the structural representation of differential housing;
Fig. 2 is the structural representation of reference column according to the invention;
The assembling sketch map of differential lid and reference column when Fig. 3 is processing;
The assembling sketch map of differential shell body and reference column when Fig. 4 is processing.
The specific embodiment
Fig. 1 is the structural representation of differential housing; Fig. 2 is the structural representation of reference column according to the invention; The assembling sketch map of differential lid and reference column when Fig. 3 is processing; The assembling sketch map of differential shell body and reference column when Fig. 4 is processing.As shown in the figure: the processing method of a kind of differential housing multiaxis hole system of present embodiment may further comprise the steps:
A, elder generation compress reference column on the vertical machining centre workbench, said reference column comprises positioning core axle 3 and the support ring 4 that is provided with along the positioning core axle circumferencial direction, and annular slot to make way 5 is set between positioning core axle and the support ring; The cylindrical center of centering positioning core axle then;
B, the differential processing that covers the hole: differential lid 1 is assemblied on the reference column and compresses, set machine tool program make its successively machining hole I, hole II, hole III and hole IV and processing sequence carried out label to predetermined requirement, take off differential lid then;
C, the processing of differential shell body: keep reference column and machine tool program constant; Differential shell body 2 is installed on the reference column; The location also compresses; Starting machine tool program makes it machining hole V, hole VI, hole VII and hole VIII and to processing sequence label radially, is taken off differential shell body then to predetermined requirement successively;
D, assemble differential housing: is datum hole with differential lid and differential shell body with center separately; Load onto mandrel; According to the hole I hole V, hole II are constituted string hole to hole VII, hole IV to the mode of carrying out of hole VIII to hole VI, hole III, proofread and correct after coaxial two parts are assembled and get final product.
Compare existing processing method; Owing to adopt on differential lid and the differential housing four holes to process and adopt the mode of the corresponding assembling of label respectively; Make its can solve the string hole to the center datum hole just, the parallel difficulty of side direction the time, the same assembling demand that guarantees string hole self to high-axiality facts have proved; Adopt the differential housing of this processing method gained respectively go here and there the hole to the center datum hole just, the parallel only 0.03mm of side direction, machining accuracy improves greatly.
As further improvement, chip removal mouth 41 is set also on the support ring of said reference column to the foregoing description.The timely discharge of the convenient processing of scavenge port iron filings etc. is set, avoid iron filings to pile up after the reference column shift in position that causes of cleaning repeatedly, influence machining accuracy, the while influences working (machining) efficiency greatly.
As the further improvement to the foregoing description, the positioning core axle center of said reference column is provided with through hole 31 vertically.Through hole is set can reduces deadweight, reduce labor strength, the while is economical with materials also, reduces production costs.
Explanation is at last; Above embodiment is only unrestricted in order to technical scheme of the present invention to be described; Although with reference to preferred embodiment the present invention is specified, those of ordinary skill in the art should be appreciated that and can make amendment or be equal to replacement technical scheme of the present invention; And not breaking away from the aim and the scope of technical scheme of the present invention, it all should be encompassed in the middle of the claim scope of the present invention.

Claims (3)

1. the processing method of differential housing multiaxis hole system is characterized in that: may further comprise the steps:
A, elder generation compress reference column on the vertical machining centre workbench, said reference column comprises positioning core axle (3) and the support ring (4) that is provided with along the positioning core axle circumferencial direction, and annular slot to make way (5) is set between positioning core axle and the support ring; The cylindrical center of centering positioning core axle then;
B, the differential processing that covers the hole: differential lid (1) is assemblied on the reference column and compresses, set machine tool program make its successively machining hole I, hole II, hole III and hole IV and processing sequence carried out label to predetermined requirement, take off differential lid then;
C, the processing of differential shell body: keep reference column and machine tool program constant; Differential shell body (2) is installed on the reference column; The location also compresses; Starting machine tool program makes it machining hole V, hole VI, hole VII and hole VIII and to processing sequence label radially, is taken off differential shell body then to predetermined requirement successively;
D, assemble differential housing: is datum hole with differential lid and differential shell body with center separately; Load onto mandrel; According to the hole I hole V, hole II are constituted string hole to hole VII, hole IV to the mode of carrying out of hole VIII to hole VI, hole III, proofread and correct after coaxial two parts are assembled and get final product.
2. require the processing method of 1 described differential housing multiaxis hole system according to patent, it is characterized in that: chip removal mouth (41) also is set on the support ring of said reference column.
3. require the processing method of 1 or 2 described differential housing multiaxis holes system according to patent, it is characterized in that: the positioning core axle center of said reference column is provided with through hole (31) vertically.
CN 201110450508 2011-12-29 2011-12-29 Method for processing multi-axis hole system of differential shell Active CN102489739B (en)

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CN102489739B CN102489739B (en) 2013-05-29

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102950482A (en) * 2012-11-12 2013-03-06 铜陵恒盛轨道装备有限责任公司 Central positioning platform
CN105345571A (en) * 2015-12-16 2016-02-24 苏州市皓东金属压延五金厂 Axial fixed block
CN109773243A (en) * 2019-02-27 2019-05-21 横店集团英洛华电气有限公司 Ring gear radial hole and axial hole auxiliary processing device

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1764857A1 (en) * 1989-11-28 1992-09-30 В.Н.Шапошников, А.М.Пархоменко и И.Й.Добринов Jig
US6287057B1 (en) * 1998-07-10 2001-09-11 Gebr. Heller Maschinenfabrik Gmbh Device for machining bores in a workpiece and a method for machining bores by employing such device
CN1872464A (en) * 2005-06-03 2006-12-06 沪东重机股份有限公司 Method for manufacturing coaxial bore for workpiece with coaxial bore series in ultra long size
CN101992309A (en) * 2010-10-25 2011-03-30 鞠小平 Machining method for cross-shaped shaft holes of differential mechanism semi-shells

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU1764857A1 (en) * 1989-11-28 1992-09-30 В.Н.Шапошников, А.М.Пархоменко и И.Й.Добринов Jig
US6287057B1 (en) * 1998-07-10 2001-09-11 Gebr. Heller Maschinenfabrik Gmbh Device for machining bores in a workpiece and a method for machining bores by employing such device
CN1872464A (en) * 2005-06-03 2006-12-06 沪东重机股份有限公司 Method for manufacturing coaxial bore for workpiece with coaxial bore series in ultra long size
CN101992309A (en) * 2010-10-25 2011-03-30 鞠小平 Machining method for cross-shaped shaft holes of differential mechanism semi-shells

Non-Patent Citations (5)

* Cited by examiner, † Cited by third party
Title
廖学勇: "长距离同轴孔的制作工艺", 《机械工人(热加工)》 *
廖学勇: "长距离同轴孔的加工", 《现代制造工程》 *
王礼美等: "主轴箱高同轴度孔系的加工方法", 《机械工艺师》 *
董宝山: "提高同轴孔系加工精度的方法", 《中国建材》 *
薛东岭等: "精镗时提高箱体孔同轴度精度的途径", 《制造技术与机床》 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102950482A (en) * 2012-11-12 2013-03-06 铜陵恒盛轨道装备有限责任公司 Central positioning platform
CN105345571A (en) * 2015-12-16 2016-02-24 苏州市皓东金属压延五金厂 Axial fixed block
CN109773243A (en) * 2019-02-27 2019-05-21 横店集团英洛华电气有限公司 Ring gear radial hole and axial hole auxiliary processing device
CN109773243B (en) * 2019-02-27 2023-10-13 浙江联宜电机有限公司 Auxiliary device for machining radial holes and axial holes of annular gear

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