CN102485796A - Polycarbonate composition - Google Patents

Polycarbonate composition Download PDF

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CN102485796A
CN102485796A CN2011100471379A CN201110047137A CN102485796A CN 102485796 A CN102485796 A CN 102485796A CN 2011100471379 A CN2011100471379 A CN 2011100471379A CN 201110047137 A CN201110047137 A CN 201110047137A CN 102485796 A CN102485796 A CN 102485796A
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isoamyl tetrol
polycarbonate
fatty acid
acid ester
isoamyl
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CN102485796B (en
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戴嘉宏
许顺益
苏文义
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Chi Mei Corp
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Abstract

A polycarbonate composition comprises polycarbonate and a full or partial ester of fatty acid and pentaerythritol; the total weight of the polycarbonate is 100 parts by weight, the content of the total or partial ester of the fatty acid and the pentaerythritol is 0.2-1.0 part by weight, and the total or partial ester of the fatty acid and the pentaerythritol comprises 1-10 wt% of pentaerythritol mono-fatty acid ester, 35-80 wt% of pentaerythritol di-fatty acid ester, 10-40 wt% of pentaerythritol tri-fatty acid ester and 5-20 wt% of pentaerythritol tetra-fatty acid ester. The polycarbonate composition of the invention is beneficial to improving the injection fluidity and reducing the electrostatic force of a formed product prepared subsequently, and can improve the efficiency of the whole process and the quality of the formed product.

Description

The polycarbonate constituent
Technical field
The present invention relates to a kind of polycarbonate constituent, particularly relate to a kind of the lifting and penetrate polycarbonate constituent mobile and reduction electrostatic force.
Background technology
Polycarbonate resin (Polycarbonate; Be called for short PC) have than characteristic such as high-impact and thermotolerance and for general and have a transparent person with unique in the engineering plastic; Thereby the title of " transparent steel " arranged; Add it and possess advantages such as H.T. and dimensional stability, and can be widely used in fields such as optical mirror slip, disc plate base material, electrical equipment, building materials, automobile.In recent years, polycarbonate resin is along with Application Areas and production-scale expansion, and is also increasingly high for the requirement of processing characteristics, so industry is still expected further to promote its rerum natura and working properties again.
For example, US 4,131, and 575 disclose a kind of thermoplastic molding materials that comprises polycarbonate, keep improveing its high temperature release property (mold releasing) under the situation of good mechanical properties through making polycarbonate resin.This kind thermoplastic molding materials comprise HMW, the thermoplasticity aromatic copolycarbonate of forming by aromatic dihydroxy compound and account for 0.01~0.1wt% by C 10~C 20The ester class that sfas and aliphatics quaternary to hexa-atomic alcohols (4-hydric to 6-hydric alcohols) is constituted.This patent can be reached excellent release property through adding special fatty acid ester class as releasing agent in wider TR.
The open case spy of Japanese Patent opens flat 5-179120 and improves to formability, release and xanthochromia (less colored) character of polycarbonate and propose a kind of polycarbonate resin composition.This constituent comprises the thermoplasticity aromatic polycarbonate resin of 100 weight parts, the C of 0.001~0.05 weight part 8~C 22Saturated and unsaturated fatty acids, and the C of 0.001~0.1 weight part 8~C 22The partial esterification thing of saturated and unsaturated fatty acids and isoamyl tetrol.
From the above; The formability, release or the release property that are primarily aimed at polycarbonate resin composition in the past improve; But ignore in general injection molding manufacture procedure, the flowability of the polycarbonate resin of molten state in die cavity is with the quality that directly influences the moulding article; Moreover general ejection formed piece (especially being main moulding article with the polycarbonate resin) can produce electrostatic force with the die surface friction when penetrating, cause the dust in the moulding article surface adsorption environment easily, more can influence the quality of moulding article.Therefore, keeping except need the character such as formability, release, how to let polycarbonate resin in follow-up injection molding manufacture procedure, have the mobile and lower electrostatic force of good ejaculation, also is the problem that present this area utmost point desire is improved.
Summary of the invention
For the working properties that makes polycarbonate resin is more attained perfect; Simultaneously can keep the shipment quality; The application contriver is after testing in many ways; Know the carboxylate of utilization specific composition and blending ratio, but except the effectively lubricating polycarbonate resin, more can let polycarbonate resin in follow-up injection molding manufacture procedure, have the mobile and low electrostatic force of good ejaculation.
The object of the present invention is to provide a kind of polycarbonate constituent that is applicable to ejection formation, possesses low electrostatic force and the moving property of high exit flow.Polycarbonate constituent of the present invention comprises: polycarbonate, and all or part of carboxylate of lipid acid and isoamyl tetrol.With this polycarbonate gross weight is 100 listed as parts by weight; The content of all or part of carboxylate of this lipid acid and isoamyl tetrol is 0.2~1.0 weight part, and all or part of carboxylate of this lipid acid and isoamyl tetrol comprises the isoamyl tetrol mono fatty acid ester of 1~10wt%, the isoamyl tetrol di fatty acid ester of 35~80wt%, the isoamyl tetrol tri-fatty acid ester of 10~40wt% and isoamyl tetrol four fatty esters of 5~20wt%.
Polycarbonate constituent of the present invention, wherein the content of all or part of carboxylate of this lipid acid and isoamyl tetrol is 0.2~0.8 weight part.
Polycarbonate constituent of the present invention, wherein all or part of carboxylate of this lipid acid and isoamyl tetrol comprises the isoamyl tetrol mono fatty acid ester of 2~8wt%, the isoamyl tetrol di fatty acid ester of 40~78wt%, the isoamyl tetrol tri-fatty acid ester of 12~36wt% and isoamyl tetrol four fatty esters of 7~20wt%.
Polycarbonate constituent of the present invention, wherein this lipid acid is C 8~C 22Saturated or unsaturated fatty acids.
Polycarbonate constituent of the present invention, wherein this lipid acid is C 12~C 20Saturated or unsaturated fatty acids.
Learn that after the application contriver repeatedly tests isoamyl tetrol mono fatty acid ester is lower because of molecular weight, when penetrating, have vapour to produce easily, cause mold fouling after causing cooling off and influence the appearance of moulding article; Isoamyl tetrol di fatty acid ester helps and promote to penetrate mobilely, but can't reduce electrostatic force when using separately; Isoamyl tetrol four fatty esters except that improving demoulding character, do not have and promote the effect that penetrates flowability and reduce electrostatic force when using separately.After above-mentioned experiment accumulation; The present invention attempts further adjusting the content ratio of all or part of carboxylate of these lipid acid and isoamyl tetrol; Make prepared polycarbonate constituent in successive process, possess ideal and penetrate mobile and low electrostatic force; And follow-uply not only can promote overall process usefulness, more can be so as to obtaining the moulding article of stay in grade.
Embodiment
Polycarbonate constituent of the present invention comprises polycarbonate, and all or part of carboxylate of lipid acid and isoamyl tetrol; With this polycarbonate gross weight is 100 listed as parts by weight; The content of all or part of carboxylate of this lipid acid and isoamyl tetrol is 0.2~1.0 weight part, and all or part of carboxylate of this lipid acid and isoamyl tetrol comprises the isoamyl tetrol mono fatty acid ester of 1~10wt%, the isoamyl tetrol di fatty acid ester of 35~80wt%, the isoamyl tetrol tri-fatty acid ester of 10~40wt% and isoamyl tetrol four fatty esters of 5~20wt%.
Above-mentioned " all or part of carboxylate of lipid acid and isoamyl tetrol " speech general reference lipid acid and isoamyl tetrol carry out the product after the esterification, comprise isoamyl tetrol mono fatty acid ester, isoamyl tetrol di fatty acid ester, isoamyl tetrol tri-fatty acid ester and isoamyl tetrol four fatty esters.
The all or part of carboxylate of this lipid acid and isoamyl tetrol mainly is the lubrication prescription as this polycarbonate; Also can effectively reduce electrostatic force; When the content of all or part of carboxylate of this lipid acid and isoamyl tetrol is lower than 0.2 weight part, electrostatic force high and can't promote penetrate mobile; When the content of all or part of carboxylate of this lipid acid and isoamyl tetrol was higher than 1.0 weight parts, this polycarbonate constituent can make tube machine skid, and can't extrude smoothly.Preferably, the content of all or part of carboxylate of this lipid acid and isoamyl tetrol is 0.2~0.8 weight part.
Preferably, all or part of carboxylate of this lipid acid and isoamyl tetrol comprises the isoamyl tetrol mono fatty acid ester of 2~8wt%, the isoamyl tetrol di fatty acid ester of 40~78wt%, the isoamyl tetrol tri-fatty acid ester of 12~36wt% and isoamyl tetrol four fatty esters of 7~20wt%.
Preferably, this lipid acid is C 8~C 22Saturated or unsaturated fatty acids.Again preferably, this lipid acid is C 12~C 20Saturated or unsaturated fatty acids.More preferably, this lipid acid is selected from stearic acid or palmitic acid.
The all or part of carboxylate of this lipid acid and isoamyl tetrol can use any known processing procedure to prepare, and perhaps directly uses the commercial goods; And the content ratio of various carboxylates also can use the commercial goods to carry out mix and match according under the confining spectrum of the present invention.Exercisable commercial goods is for example: PETS (contains the isoamyl tetrol tri-fatty acid ester of 10wt% and isoamyl tetrol four fatty esters of 90wt%; Lipid acid is mainly the mixture of stearic acid and palmitic acid; There are companies such as Cognis, Faci, Ke Ning in supplier), 7806 (reach precision chemical company available from hundred; Contain the isoamyl tetrol mono fatty acid ester of 8wt%, the isoamyl tetrol di fatty acid ester of 49wt%, the isoamyl tetrol tri-fatty acid ester of 38wt% and isoamyl tetrol four fatty esters of 5wt%; Lipid acid is mainly the mixture of stearic acid and palmitic acid), 7402 (reach precision chemical company available from hundred, staple is an isoamyl tetrol di fatty acid ester) or the like.
This polycarbonate can be any known polycarbonate homopolymer (homopolycarbonates) or copolymerization polycarbonate (copolycarbonates), and can prepare according to any known method.Polycarbonate can be such as but not limited to: dihydroxy compound photoreactive gas (phosgene) through the aromatic copolycarbonate that interface polymerization reaction produced, or dihydroxy compound and carbonic acid ester bond form compound through aromatic copolycarbonate that melt polymerization produced.
This dihydroxy compound is preferably bisphenols, such as but not limited to following several types: dihydroxybiphenyl (dihydroxydiphenyls), two-(phenylor) alkane (bis-(hydroxyphenyl)-alkanes), two-(phenylor)-cycloalkanes (bis-(hydroxyphenyl)-cycloalkanes), two-(phenylor)-sulfide (bis-(hydroxyphenyl)-sulphides), two-(phenylor)-sulfone (bis-(hydroxyphenyl)-sulphones), two-(phenylor)-sulfoxide (bis-(hydroxyphenyl)-sulphoxides), two-(phenylor)-ether (bis-(hydroxyphenyl)-ethers), two-(phenylor)-ketone (bis-(hydroxyphenyl)-ketones), alkyl cyclohexylene bisphenols (alkyl-cyclohexyliene-bisphenols), right-(hydroxybenzene)-diisopropyl benzene (the nuclear alkanisation (nuclear-alkylated) of para-(hydroxyphenyl)-diisopropyl-benzenes) and aforesaid compound and nuclear halogenation (nuclear-halogenated) verivate and mixture.
Aforesaid dihydroxy compound can be such as but not limited to following concrete example: 4, and 4 '-dihydroxybiphenyl (4,4 '-dihydroxydiphenyl), 2,2 '-two-(4-phenylor)-propane (2; 2 '-bis-(4-hydroxyphenyl)-propane), 2,4 '-two-(4-phenylor)-2-methylbutane (2,4 '-bis-(4-hydroxyphenyl)-2-methylbutane), 1; 1-pair-(4-phenylor)-hexanaphthene (1,1-bis-(4-hydroxyphenyl)-cyclohexane), α, α '-two-(4-phenylor)-right-diisopropyl benzene (α; α '-bis-(4-hydroxyphenyl)-p-diisopropylbenzene), 2,2-pair-(3-methyl-4-phenylor)-propane (2,2-bis-(3-methyl-4-hydroxyphenyl)-propane), 2; 2-is two-and (2,2-bis-(3-chloro-4-hydroxyphenyl)-propane), two-(3,5-dimethyl--4-phenylor)-(bis-(3 for methane for (3-chloro-4-phenylor)-propane; 5-dimethyl-4-hydroxyphenyl)-propane), 2,2-is two-(3,5-dimethyl--4-phenylor)-propane (2; 2-(3,5-dimethyl-4-hydroxyphenyl)-propane), two-(3,5-dimethyl--4-phenylor)-(bis-(3 for sulfone; 5-dimethyl-4-hydroxyphenyl)-sulphone), 2,4-is two-(3,5-dimethyl--4-phenylor)-2-methylbutane (2; (3,5-dimethyl-4-hydroxyphenyl)-2-methylbutane), 1,1-two-(3 for 4-bis-; 5-dimethyl--4-phenylor)-hexanaphthene (1, and 1-bis-(3,5-dimethyl-4-hydroxyphenyl)-cyclohexane), α; α-two-(3,5-dimethyl--4-phenylor)-right-diisopropyl benzene (α, α-bis-(3; 5-dimethyl-4-hydroxyphenyl)-p-diisopropyl-benzene), 2,2-is two-(3,5-two chloro-4-phenylor)-propane (2; (3,5-dichloro-4-hydroxyphenyl)-propane), 2,2-two-(3 for 2-bis-; 5-two bromo-4-phenylor)-propane (2, and 2-bis-(3,5-dibromo-4-hydroxyphenyl)-propane) etc.
Dihydroxy compound also can be the compound suc as formula (I).
Figure BSA00000440670700061
Aforementioned carbonic acid ester bond forms the preferable compound that can be suc as formula (II) of compound.
Ar 1And Ar 2Represent phenyl or naphthyl separately respectively, and selectively have at least one substituting group, this substituting group is to be selected from chlorine, C 1~C 6Alkyl, methoxycarbonyl (methoxycarbonyl) or ethoxycarbonyl.
This carbonic acid ester bond forms compound can be such as but not limited to following concrete example: diphenyl carbonate (diphenyl carbonate), xylyl carbonate (ditolyl carbonate), two (2-chloro-phenyl-) carbonic ether (bis (2-chlorophenyl) carbonate) etc. are preferably diphenyl carbonate.
The molecular weight of this polycarbonate also is to adjust according to subsequent applications, and preferably, the weight average molecular weight scope that is recorded by GPC (GPC) of this polycarbonate is 5,000~100,000; Be 7,000~50,000 preferably, be more preferred from 10,000~35,000.
The polycarbonate of in the embodiment of the invention, being selected for use is by the third diphenol (bisphenol-A in the dihydroxy compound; Be above-mentioned 2; 2 '-two-(4-phenylor)-propane), the diphenyl carbonate (diphenyl carbonate) that forms in the compound with carbonic acid ester bond is polymerized by ester-interchange method (scorification) reaction institute.Its commercial goods can be for example: PC-110 (available from Qi Mei company, it contains the polycarbonate of 100 weight parts and the lubrication prescription PETS of 0.05 weight part).
The prepared polycarbonate constituent of the present invention can use various processing modes to process the product of various kenels according to subsequent applications, processes like ejection formation.
The present invention will be described further with regard to following examples, but will be appreciated that, this embodiment is merely example description usefulness, and should not be interpreted as the restriction that the present invention implements.
[chemical]
1. polycarbonate: strange U.S. Company products, trade(brand)name PC-110, by the polycarbonate that third diphenol (bisphenol-A) and diphenyl carbonate (diphenylcarbonate) are polymerized with ester-interchange method (scorification) reaction, molecular weight is 26,000.It contains the polycarbonate of 100 weight parts and the lubrication prescription (PETS) of 0.05 weight part, and this lubrication prescription is made up of 10wt% isoamyl tetrol tri-fatty acid ester and 90wt% isoamyl tetrol four fatty esters.
2. the part or all of carboxylate of lipid acid and isoamyl tetrol: use commercial goods PETS, 7806 and 7402 respectively.
[physical property measurement]
Electrostatic force: in 280 ℃ of test pieces of penetrating long 100mm, wide 100mm, thick 3mm down, and immediately with its electrostatic force of FMX-002 test of SIMCO company, unit is kV.Electrostatic force numerical value is low more good more.
Helicoidal flow length (spiral flow): the polycarbonate constituent uses runner thickness to penetrate as the helicoidal flow mould of 1mm under 280 ℃, and measures the ejaculation length of polycarbonate constituent in the helicoidal flow mould, and unit is centimetre.Helicoidal flow is long more, and it is good more to penetrate flowability.
< embodiment 1 >
Polycarbonate (Qi Mei industrial corporation with 100 weight parts; Trade(brand)name PC-110) mix with the isoamyl tetrol fatty acid ester blends 7806 of 0.25 weight part after; Extrude granulation with the twin shaft tube machine; Get polycarbonate constituent of the present invention, and estimate according to above-mentioned electrostatic force and helicoidal flow length physical property measurement method.
The all or part of carboxylate content of lipid acid that table 1 is listed and isoamyl tetrol is that the gross weight with all or part of carboxylate of this lipid acid and isoamyl tetrol is that 100wt% calculates.
< embodiment 2~5 and comparative example 1~5 >
Preparation process, preparation condition and the test process of embodiment 2~5 are identical with embodiment 1, difference be in: the weight part of polycarbonate constituent component is to change according to the listed weight part of table 1.Likewise, the test result of electrostatic force and helicoidal flow length is summarized in table 1.
Preparation process, preparation condition and the test process of comparative example 1~5 are identical with embodiment 1; Difference be in: the addition of all or part of carboxylate of the lipid acid of comparative example 1 and isoamyl tetrol is less than 0.2 weight part, and the addition of all or part of carboxylate of the lipid acid of comparative example 5 and isoamyl tetrol is greater than 1.0 weight parts; Comparative example 2 and 3 does not contain each carboxylate, and the isoamyl tetrol difatty acid ester content of comparative example 4 is very few, and isoamyl tetrol four fatty ester content are too much.The weight part of the component of comparative example 1~5 is to change according to the listed weight part of table 1.Likewise, the test result of electrostatic force and helicoidal flow length is summarized in table 1.
Figure BSA00000440670700091
By knowing in the table 1, in comparative example 1, the addition of all or part of carboxylate of lipid acid and isoamyl tetrol less (0.15 weight part), and isoamyl tetrol four fatty ester content higher (33.3%) make that electrostatic force numerical value is higher, and helicoidal flow length are shorter; In comparative example 5, the addition of all or part of carboxylate of lipid acid and isoamyl tetrol is (1.15 weight part) too much, so that can't extrude, so can't carry out follow-up test.
Component ratio at comparative example 2 is existing lubrication prescription prescription; Only add the PETS of 0.5 weight part; Therefore do not contain isoamyl tetrol mono fatty acid ester and isoamyl tetrol di fatty acid ester; And isoamyl tetrol four fatty ester content cause electrostatic force numerical value higher, and helicoidal flow length are shorter up to 90.0%.
In comparative example 3, isoamyl tetrol difatty acid ester content causes electrostatic force numerical value higher up to 90.9%, but helicoidal flow length has greatly improved, therefore infer isoamyl tetrol di fatty acid ester help to improve penetrate mobile.
In comparative example 4, isoamyl tetrol difatty acid ester content only has 26.7%, and helicoidal flow length is short than comparative example 3, and is consistent with the above-mentioned result who infers.Therefore the isoamyl tetrol four fatty ester content of comparative example 4 are than comparative example more than 3, and electrostatic force numerical value has decline slightly, infer and with isoamyl tetrol difatty acid and isoamyl tetrol four fatty esters, help to reduce the electrostatic force numerical value of polycarbonate constituent.
Embodiment 1~5 is controlled at the addition of all or part of carboxylate of lipid acid and isoamyl tetrol between 0.2~1.0 weight part; The content range of adjusting isoamyl tetrol mono fatty acid ester simultaneously is that the content range of 2.5~7.3wt%, isoamyl tetrol di fatty acid ester is that the content range of 40.8~77.8wt%, isoamyl tetrol tri-fatty acid ester is that the content range of 12.5~35.5wt% and isoamyl tetrol four fatty esters is 7.2~19.2wt%; After test, confirmation can obtain lower electrostatic force (3.6~4.1kV) and good ejaculation mobile (the helicoidal flow length range is 18~23.2cm).The content of isoamyl tetrol di fatty acid ester is high more, and helicoidal flow length is also long more, conforms with above-mentioned isoamyl tetrol di fatty acid ester and helps to improve the supposition of penetrating flowability.And, can reduce electrostatic force numerical value effectively with isoamyl tetrol di fatty acid ester and isoamyl tetrol four fatty esters.
In sum; Polycarbonate constituent of the present invention has the lipid acid of lubricant effect and all or part of carboxylate of isoamyl tetrol through adding; And suitably control consumption and component ratio; Not only let this polycarbonate constituent have ideal ejection formation property, reduce its electrostatic force simultaneously, and follow-uply can make a kind of polycarbonate molding article with better quality.
The above person; Be merely preferred embodiment of the present invention; Can not limit the scope that the present invention implements with this,, all still belong in the scope that patent of the present invention contains promptly as long as the simple equivalent of doing according to claim of the present invention and invention description changes and modifies.

Claims (5)

1. a polycarbonate constituent is characterized in that it comprises polycarbonate, and all or part of carboxylate of lipid acid and isoamyl tetrol; With this polycarbonate gross weight is 100 listed as parts by weight; The content of all or part of carboxylate of this lipid acid and isoamyl tetrol is 0.2~1.0 weight part, and all or part of carboxylate of this lipid acid and isoamyl tetrol comprises the isoamyl tetrol mono fatty acid ester of 1~10wt%, the isoamyl tetrol di fatty acid ester of 35~80wt%, the isoamyl tetrol tri-fatty acid ester of 10~40wt% and isoamyl tetrol four fatty esters of 5~20wt%.
2. polycarbonate constituent according to claim 1 is characterized in that, the content of all or part of carboxylate of this lipid acid and isoamyl tetrol is 0.2~0.8 weight part.
3. polycarbonate constituent according to claim 1; It is characterized in that all or part of carboxylate of this lipid acid and isoamyl tetrol comprises the isoamyl tetrol mono fatty acid ester of 2~8wt%, the isoamyl tetrol di fatty acid ester of 40~78wt%, the isoamyl tetrol tri-fatty acid ester of 12~36wt% and isoamyl tetrol four fatty esters of 7~20wt%.
4. polycarbonate constituent according to claim 1 is characterized in that, this lipid acid is C 8~C 22Saturated or unsaturated fatty acids.
5. polycarbonate constituent according to claim 4 is characterized in that, this lipid acid is C 12~C 20Saturated or unsaturated fatty acids.
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111688045A (en) * 2020-06-16 2020-09-22 南宁珀源能源材料有限公司 Hollow plastic cushion plate and preparation method and application thereof

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US4131575A (en) * 1975-02-22 1978-12-26 Bayer Aktiengesellschaft Thermoplastic polycarbonate molding materials with improved mold release
CN101472993A (en) * 2006-06-19 2009-07-01 出光兴产株式会社 Polycarbonate-based light-diffusing resin composition and light-diffusing plate

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JP4499049B2 (en) * 2006-03-07 2010-07-07 出光興産株式会社 Molding material for Blu-ray disc substrate and molding material for HD digital versatile disc substrate

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Publication number Priority date Publication date Assignee Title
US4131575A (en) * 1975-02-22 1978-12-26 Bayer Aktiengesellschaft Thermoplastic polycarbonate molding materials with improved mold release
CN101472993A (en) * 2006-06-19 2009-07-01 出光兴产株式会社 Polycarbonate-based light-diffusing resin composition and light-diffusing plate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111688045A (en) * 2020-06-16 2020-09-22 南宁珀源能源材料有限公司 Hollow plastic cushion plate and preparation method and application thereof

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