CN102478808A - Novel method for controlling multifunctional numerical control machine tool - Google Patents
Novel method for controlling multifunctional numerical control machine tool Download PDFInfo
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- CN102478808A CN102478808A CN201010554208XA CN201010554208A CN102478808A CN 102478808 A CN102478808 A CN 102478808A CN 201010554208X A CN201010554208X A CN 201010554208XA CN 201010554208 A CN201010554208 A CN 201010554208A CN 102478808 A CN102478808 A CN 102478808A
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Abstract
The invention discloses a novel method for controlling a multifunctional numerical control machine tool. Multiple types of control over selection of the types of tool magazines, the number of axles and the number of cutter holders, change of cutters, cooling of the center of a main shaft and instruction of running states of the machine tool are taken as independent open modules and written in ladder diagram software; then customized relevant parameter bits are used as soft switches for switching on and switching off the selected functions; and the selection of different types of functions, such as selection of the types of tool magazines, the number of axles and the number of cutter holders, change of cutters, cooling of the center of the main shaft, instruction of running states of the machine tool and the like is finished by selecting the configuration according to an actual requirement based on a detail function control table. The detail function control table is used as basis of the soft switches for switching on and switching off the selected functions. The novel method disclosed by the invention is a novel parameterized design method. In order to guarantee that a numerical control machining center is in a good working state all the time, the utilization rate of the machine tool is increased.
Description
Technical field
The present invention relates to the multifunction numerical control machine control method of (comprising machining center).
Background technology
Design is write on PMC [possible machine control (hereinafter to be referred as PMC)] the trapezoid figure program control platform that to be lathe manufacturing firm provide based on digital control system is used to control the Machine-Tool Control software (PMC Control Software) that numerically-controlled machine (comprising machining center) is carried out exercises.PMC software is the control core and the technical spirit of whole lathe, and the various control function of lathe are to lean on the logic of PMC and sequential relationship to realize.Design, write the secondary development process that PMC software is actually a system applies.Machine-Tool Control block diagram 1.
PMC that numerical control machining center adopted control has reliability height, flexible characteristics such as good; The PMC Control Software that each lathe manufacturing firm all has self product to use, yet, because design concept and ability is uneven; Make that the practical application effect of PMC software is far from each other; Say definitely, the PMC Control Software design the good and the bad, be directly connected to convenience, dirigibility, integrality and reliability that numerically-controlled machine uses.Numerically-controlled machine was in the PMC design in the past; Often adopt the method for carrying out design debug according to customer requirements one by one; Soft, the hardware of every lathe all have difference more or less; There is the problem of design iterations with a series of products, when maintenance and repair, brings many inconvenience also for simultaneously manufacturer and user.
Summary of the invention
The present invention seeks to: propose a kind of control method of multifunction numerical control machine, especially parameterization design method.
The object of the invention also is, proposes a kind of new warning message demonstration and the method for the indicative text of fault handling.Be convenient to the maintenance personal and number find out failure cause as early as possible, improve the work efficiency of lathe according to the warning that shows on the screen.
The objective of the invention is to realize like this: the control method of multifunction numerical control machine; Respectively with tool magazine type, the number of axle select for use, the selection of cutter holder quantity, tool changing, alignment of shafts cooling and the many control of lathe running status indication is programmed in the ladder diagram software as the module of style of opening independently; Use self-defining correlation parameter position again; As the soft switch of opening and closing selected function; As long as through a detailed function control table, press actual needs and select to be provided with, accomplish that tool magazine type, the number of axle are selected for use, cutter holder quantity, tool changing, the alignment of shafts cools off and the selection of various functions such as lathe running status indication.Said detailed function control table is as the basis of opening and closing the soft switch of selected function.
Further scheme of the present invention also comprises: through the distributor that detects (tool changing, air pressure and other exercises) fault, the zone bit that fault shows; Be used for triggering (tool changing, air pressure and other exercises) fault display message; Occur to cause relevant a plurality of failure messages to show simultaneously in an original fault, and only show the primary fault information that causes fault now.
Because the appearance of a fault can cause the chain reaction of other dependent failure, shows a plurality of failure messages simultaneously, as long as and in fact got rid of the most original failure cause, other fault also will disappear.
The present invention has designed a large amount of fault alarm measuring abilities and disposal route directiveness text function in this cover PMC Control Software.The trapezoid figure program of figure (3) is the reason that a system can judge primary fault automatically, and the example of display alarm number and content thereof, and in the maintenance, as long as number get rid of these faults according to the warning of screen display, other initiating failure will be died away.
Characteristics of the present invention are: adopted a kind of similar modular method for designing, promptly when certain a series of PMC software program original design, made it have function as much as possible; Can be when actual quoting according to concrete needs; Select required function through self-defining lathe parameter, make design have good unitarity and consistance, like this; Both simplify manufacturing process, be very easy to maintenance and repair in the future again.Like leading products XH716 machining center; When the PMC Control Software designs, select for use tool magazine type (umbrella shape and hand type), the 4th, adopted a kind of novel parameterization design method on the multiple functions such as cutter holder quantity is selected, alignment of shafts cooling and the indication of lathe running status.Secondly, for guaranteeing that numerical control machining center is in good working order at any time, improve the utilization rate of lathe, reducing stop time also is a very important aspect.For this reason, in this cover PMC software, the present invention as far as possible comprehensively considers the various reasons that can cause fault, has correspondingly done a large amount of warning messages and shows and the indicative text of fault handling method.
Like this, when lathe broke down, the maintenance personal can number find out failure cause as early as possible according to the warning that shows on the screen, thereby enhances productivity.
Use the PMC Control Software of the XH716 of this method, contained the multiple function that is beneficial to machine tool monitoring, detection, maintenance, debugging, this advanced person's in line with international standards Control Software technology has promoted a class for the image product of my company.The parametrization design of PMC software makes the Control Software of same series of products have good unitarity, simplifies, made things convenient for design process; The appropriate design that fault shows; Make system can judge the reason of lathe primary fault automatically; Reduced the time of trouble hunting, simultaneously, lathe manufacturer abundant warning message also capable of using; Thereby judgement and guides user are fixed a breakdown and are reduced unnecessary after sale service expense effectively, improve the profit margin of product conscientiously.
Description of drawings
Figure l is a PMC programmed control block diagram of the present invention
Fig. 2 is that liquid coolant of the present invention is followed main shaft startup ladder diagram
Fig. 3 is that fault shows ladder diagram
Fig. 4 is the soft switch controlling ladder that the present invention is used for tool magazine and four selections.
Embodiment
(1), the implementation method of parametrization design:
Utilize the inventive method when software design; Respectively with tool magazine type, the number of axle select for use, cutter holder quantity selects or the like many control function to be programmed in the ladder diagram as an independently opening module; Use self-defining correlation parameter position again, as the soft switch of opening and closing selected function, like this; To product, as long as just passable with a kind of PMC Control Software with a series of even whole company.And be column and knee type or lathe bed formula for lathe; Be general NC lathe or machining center; Work in-process is to adopt the umbrella shape tool magazine or the Different control function of different model lathes such as mechanical arm tool magazine and tool magazine capacity in the heart, selects just to be provided with and can accomplish as long as press actual needs through a detailed function control table.How be one below simply utilizes the built-in PMC platform of FANUC to carry out secondary development; To the instance that parametrization design control is carried out in the start and stop of cooling motor, this control method can both can adopt the method for conventional establishment part program to carry out to the opening and closing of liquid coolant through the setting of custom parameter position; Also can realize when not having the rotate command of main shaft; Liquid coolant stops automatically, and the automatically actuated function in main axis rotation order back is arranged, and its PMC program is as shown in Figure 2.
The definition of the contact signal relevant with this function and function are following among Fig. 2:
R560.3 stops M signal from the selection that NC comes:
R600.0 is that main shaft is just changeing M signal:
R600.1 is a main shaft counter-rotating M signal:
R600.5 is M08 (liquid coolant starting) M signal that comes from NC:
R600.6 is M09 (liquid coolant stops) M signal that comes from NC:
R635.7 is a lathe automated manner M signal:
R660.4 is that liquid coolant is suspended M signal:
R660.7 is that the cooling starting keeps M signal:
G8.4 is the emergent stop signal that PMC outputs to the NC side:
Fl.1 is the reset signal that NC is input to PMC:
Y2.0 is the cooling motor initiating signal that PMC outputs to the lathe side;
K13.2 is that the type of cooling is controlled soft switch:
The practical implementation step is following:
As shown in Figure 2, during original state, Y2.0; R660.4, R660.7 are " 0 ", and suddenly stopping G8.4 is l; If select the function of liquid coolant for use with the main shaft start and stop, only need parameter K 13.2 is made as " l ", automated manner is down when there is the M8 order in system; (liquid coolant starts R600.5 and becomes " 1 " M08, and corresponding M08 holding signal R660.7 becomes " 1 " and self-locking.When main shaft just changes (R600.O) and counter-rotating (R600.1) signal when all being " O " (main shaft is rotation not), liquid coolant halt signal R660.4 is by set, makes the output (Y2.0) of liquid coolant be " 0 ", no liquid coolant outflow this moment.When the arbitrary signal of forward or reverse became " l ", promptly during main axis rotation, R660.4 was reset to " O ", and set has realized that liquid coolant flows out to liquid coolant output signal Y2.0 in main axis rotation through the maintenance effect of R660.7.
In like manner, cool off when signal is effective and also follow action, parameter K 12.1 then can be set be " 1 " if select to stop (M01), when stop signal is selected in NC output (R560.3), through the output of R660.4 control Y2.0, realization parameter control function.
(2), the method for designing embodiment of fault demonstration:
In practical application, often, show a plurality of failure messages simultaneously because the appearance of a fault can cause the chain reaction of other dependent failure, as long as and in fact got rid of the most original failure cause, other fault also will disappear.
But in the failure message that shows, the maintainer does not also know which is the immediate cause that causes fault, can only search one by one, not only loses time but also increased the maintenance difficulty usually.To this problem; The present invention has designed a large amount of fault alarm measuring abilities and disposal route directiveness text function or the like in this cover PMC Control Software; The trapezoid figure program of Fig. 3 is the reason that a system can judge primary fault automatically, and the example of display alarm number and content thereof, in the maintenance; As long as number get rid of these faults according to the warning of screen display, other initiating failure will be died away.
R680.1, R680.2 are the distributors that detects tool changing and air pressure failures, and R680.3, R680.4 and R680.5 are the zone bits that fault shows, are used for triggering the fault display message of tool changing, air pressure and feed shaft.The manipulator behavior of tool changing realizes that by tool arm motor and solenoid valve the Z axle can at first move to preposition during tool changing.If occur air pressure failures in the exchanging knives process, for preventing the generation of mishap, program can stop the tool changing action with the protection lathe.By in the past design, can show that cutter does not put in place this moment simultaneously, baric systerm fault and feeding block three failure messages.Program above we have designed will only show this warning message of air pressure failures in this case.Its principle of work is: during non-fault, three fault show label positions all are 0, because system is a sequential scanning PMC program; When air pressure failures took place, in first cycle of program scanning, fault detecting point R680.2 became " l "; Make R680.6 be changed to " 1 "; Fault shows that position R680.4 becomes " 1 " and self-locking like this, and R680.4 can trigger demonstration " air pressure failures ", is excluded (R680.6 becomes " 0 " automatically) up to fault; System reset (Fl.l is " l ") back R680.4 just is reset to 0, and warning message disappears.Because the R680.4 set also keeps; Realized blockade to R680.7, R680.3 and R680.5; Even fault detect this moment position R680.1 is " 1 ", the zone bit R680.3 that its fault is shown becomes " 1 ", and corresponding so with it failure message just can not show.Through the control of such PMC program, just can automatically in a plurality of similar fault that takes place in succession, judge primary fault and also show, thereby shorten the unnecessary repair time.
As shown in Figure 4, R800.0 is the interposition of umbrella shape tool magazine passage among the figure, and its dozens of soft contact is distributed in the whole software ladder figure statement relevant with the umbrella shape tool magazine; R800.1 is the interposition of hand type tool magazine passage, and its dozens of soft contact is distributed in the whole software ladder figure statement relevant with the hand type tool magazine; R800.2 is the interposition of four control lathe passages, and its dozens of soft contact is distributed in whole software and controls in the relevant ladder figure statement with four.
Among the present invention, with the soft switch of K7.6 as machine tool and machining center selection, when K7.6 is 0, close tool magazine software passage, lathe is a machine tool; When K7.6 is 1, open tool magazine software passage, lathe is a machining center.
Simultaneously, with the soft switch of K7.2, when K7.2 is 0, open umbrella shape tool magazine software passage as umbrella shape tool magazine and the selection of mechanical arm tool magazine; When K7.2 is 1, open mechanical arm tool magazine software passage.In addition, K8.5 when K8.5 is O, is three control lathes as three and four soft switches that lathe is changed mutually, when K8.5 is 1,, open the various function passages of four controls, lathe is four control lathes.Among the present invention, similar above-mentioned function is controlled soft switch and all is provided with one by one as required with similar said method, and just conversion goes out the numerically-controlled machine and the machining center of various functions easily.
Claims (2)
1. the control method of multifunction numerical control machine; It is characterized in that respectively with tool magazine type, the number of axle select for use, the selection of cutter holder quantity, tool changing, alignment of shafts cooling and the many control of lathe running status indication is programmed in the ladder diagram as the module of style of opening independently; Use self-defining correlation parameter position again; As the soft switch of opening and closing selected function; Through the detailed function control table of portion, press actual needs and select to be provided with, the selection of accomplish that tool magazine type, the number of axle are selected for use, cutter holder quantity, tool changing, alignment of shafts cooling and lathe running status being indicated multiple function.
2. according to the control method of the described multifunction numerical control machine of claim l; It is characterized in that through detecting the distributor of generation fault; The zone bit that shows through fault is used for triggering the fault display message; Occur to cause relevant a plurality of failure messages to show simultaneously in an original fault, and will only show the primary fault information that causes fault now; Adopt to detect the fault detecting point distributor (R680.1, R680.2) of tool changing and air pressure failures and the zone bit of three fault demonstrations (R680.3, R680,4 and R680.5), trigger the fault display message of tool changing, air pressure and feed shaft; During non-fault, three fault show label positions all are 0, systematic order scanning PMC program; When air pressure failures took place, in first cycle of program scanning, a fault detecting point R680.2 became " 1 "; Make another fault detecting point R680.6 be changed to " 1 "; Such fault shows that position R680.4 becomes " 1 " and self-locking, and the zone bit R680.4 of a fault demonstration can trigger demonstration " air pressure failures ", is excluded up to fault; The zone bit R680.4 that above-mentioned fault shows after the system reset just is reset to 0, and warning message disappears; The R680.4 set also keeps; Realized blockade to fault show label position R680.7, R680.3 and R680.5; Even fault detect this moment position R680.1 is " 1 ", the zone bit R680.3 that its fault is shown becomes " 1 ", and corresponding with it failure message just can not show; Be provided with the soft K switch 7.6 that machine tool and machining center are selected, when soft K switch 7.6 is 0, close tool magazine software passage, lathe is a machine tool; When soft K switch 7.6 is l, open tool magazine software passage, lathe is a machining center; Be provided with the soft K switch 7.2 that umbrella shape tool magazine and mechanical arm tool magazine are selected, when soft K switch 7.2 is O, open umbrella shape tool magazine software passage; When K7.2 is l, open mechanical arm tool magazine software passage; Being provided with three and four soft K switch 8.5 that lathe is changed mutually, when soft K switch 8.5 is O, is three control lathes, when K8.5 is 1, opens the various function passages of four controls, and lathe is four control lathes.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010554208XA CN102478808A (en) | 2010-11-23 | 2010-11-23 | Novel method for controlling multifunctional numerical control machine tool |
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| CN201010554208XA CN102478808A (en) | 2010-11-23 | 2010-11-23 | Novel method for controlling multifunctional numerical control machine tool |
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| CN102478808A true CN102478808A (en) | 2012-05-30 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105320071A (en) * | 2014-05-26 | 2016-02-10 | 发那科株式会社 | Numerical controller |
| CN110480390A (en) * | 2019-08-09 | 2019-11-22 | 广东润星科技有限公司 | A kind of method that one key of tool arm of circular tool magazine goes back to original position |
| CN112651723A (en) * | 2021-01-19 | 2021-04-13 | 宝武杰富意特殊钢有限公司 | Control method and device for grinding wheel peeling machine, electronic equipment and storage medium |
-
2010
- 2010-11-23 CN CN201010554208XA patent/CN102478808A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105320071A (en) * | 2014-05-26 | 2016-02-10 | 发那科株式会社 | Numerical controller |
| CN110480390A (en) * | 2019-08-09 | 2019-11-22 | 广东润星科技有限公司 | A kind of method that one key of tool arm of circular tool magazine goes back to original position |
| CN112651723A (en) * | 2021-01-19 | 2021-04-13 | 宝武杰富意特殊钢有限公司 | Control method and device for grinding wheel peeling machine, electronic equipment and storage medium |
| CN112651723B (en) * | 2021-01-19 | 2024-04-30 | 宝武杰富意特殊钢有限公司 | Grinding wheel peeling machine control method and device, electronic equipment and storage medium |
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Application publication date: 20120530 |