CN102478353A - Oil pipe decontamination heating and tempering dual-purpose furnace - Google Patents
Oil pipe decontamination heating and tempering dual-purpose furnace Download PDFInfo
- Publication number
- CN102478353A CN102478353A CN2010105544193A CN201010554419A CN102478353A CN 102478353 A CN102478353 A CN 102478353A CN 2010105544193 A CN2010105544193 A CN 2010105544193A CN 201010554419 A CN201010554419 A CN 201010554419A CN 102478353 A CN102478353 A CN 102478353A
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- CN
- China
- Prior art keywords
- furnace
- water
- air
- control system
- pipeline
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 21
- 238000005202 decontamination Methods 0.000 title claims abstract description 8
- 230000003588 decontaminative effect Effects 0.000 title claims abstract description 8
- 238000005496 tempering Methods 0.000 title abstract description 3
- 239000000779 smoke Substances 0.000 claims abstract description 10
- 239000007921 spray Substances 0.000 claims abstract description 6
- 238000011084 recovery Methods 0.000 claims abstract description 4
- 239000002918 waste heat Substances 0.000 claims abstract 3
- 239000002737 fuel gas Substances 0.000 claims description 3
- 238000004140 cleaning Methods 0.000 claims 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 19
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 abstract description 8
- 238000002485 combustion reaction Methods 0.000 abstract description 7
- 229910000831 Steel Inorganic materials 0.000 abstract description 6
- 239000007789 gas Substances 0.000 abstract description 6
- 239000010959 steel Substances 0.000 abstract description 6
- 238000000034 method Methods 0.000 abstract description 4
- 239000003345 natural gas Substances 0.000 abstract description 4
- 238000010276 construction Methods 0.000 abstract 1
- 239000003517 fume Substances 0.000 abstract 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 14
- 239000003546 flue gas Substances 0.000 description 14
- 239000000446 fuel Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000000567 combustion gas Substances 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000000505 pernicious effect Effects 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000004071 soot Substances 0.000 description 1
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/10—Reduction of greenhouse gas [GHG] emissions
- Y02P10/143—Reduction of greenhouse gas [GHG] emissions of methane [CH4]
Landscapes
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Abstract
The invention relates to a novel trolley type oil pipe decontamination heating and tempering treatment furnace, which comprises: furnace body steel construction, furnace gate and furnace gate hoist mechanism, platform truck and platform truck running gear, furnace lining, gas pipeline and control system, air pipeline and control system, draught fan and exhaust fume line, primary waste heat recovery system, secondary waste heat recovery system, spray clean system, temperature control and record system, host computer and next quick-witted operation and control system. In the process of treating the oil stain on the steel pipe, the furnace temperature reaches 650-. An air preheater is arranged on a smoke exhaust pipeline of the secondary combustion chamber to heat cold air generated by a fan into hot air, and the utilization rate of natural gas during combustion is improved by the aid of combustion-supporting hot air. A water heat exchanger is added behind the air preheater to heat cold water in the calandria into hot water, and the heated water is used as domestic water.
Description
Technical field
The present invention relates to the corollary equipment of petroleum machinery processing industry, a kind of car-type oil pipe decontamination heating and temper stove.
Technical background
In the oil exploitation industry, use pipeline road in a large number, in long-term the use; A large amount of greasy dirts regularly will be cleared up attached on the steel pipe, and way in the past is in conventional oven, steel pipe to be carried out burn processing; Because burning is insufficient, produces a large amount of oil smoke gas, and environment is caused great pollution; Simultaneously also can be on flue and heat exchanger deposit dirt, cause smoke evacuation not smooth.A kind of novel environment protection type gas dual-purpose stove that has secondary combustion chamber and flue gas is sprayed in force; For further improving rate of energy; At the air preheater rear portion water-to-water heat exchanger is set, through the tube bank of heat exchanger, the heating of the cold water of circulation; The water of heating can be used for domestic water, saves the energy effectively.
The requirement of relevant specification, standard is satisfied in design, manufacturing, check and the examination of decontamination heating of this car-type oil pipe and temper dual-purpose stove.Zero, the parts of this stove select for use quality material to make; The temperature-controlled precision that guarantees complete equipment is high; Heating and heat treatment high efficiency, fuel consumption is low, and noise and discharge of harmful gases index that the equipment operation produces are lower than national standard; The durable degree of this dual-purpose stove is higher than the durable level of the domestic equal type of furnace, and this stove is made superior, practical, safe, reliable.
Decontamination heating of this car-type oil pipe and temper dual-purpose stove structure are formed and are comprised: furnace binding, fire door and fire door hoisting mechanism, furnace lining, car and trolley running device, fuel gas pipeline and control system, air pipe line and control system, smoke evacuation and residual neat recovering system, water heating system, spray equipment, temperature control and register system, host computer and compositions such as slave computer operation and control system.
Technical parameter:
Burner hearth effective dimensions: 10m * 2m * 2.1m (length * wide * height)
Chassis loading capacity: 10t (workpiece weight)
Furnace temperature requires: full stove maximum operation (service) temperature: 670 ℃
Furnace body outer wall temperature rise :≤45 ℃
Maximum programming rate: full load workpiece programming rate reaches 100 ℃/h
Temperature uniformity: in the full stove scope of soak≤± 10 ℃
Fuel: heating value of natural gas: 8500kcal/m
3
Trolley running speed: 0～6m/min (frequency conversion is adjustable)
Temperature control method: the collecting and distributing control of upper industrial computer, three kinds of modes are manually controlled in the control of import intelligence instrument
Energy consumption index: full load thermal efficiency η >=45%
Power supply: AC380V ± 10% 50Hz
Environment temperature :-5 ℃～+ 45 ℃.
Summary of the invention
A kind of car-type oil pipe decontamination heating and temper stove can further improve rate of energy, and the flue gas of being discharged does not pollute environment.Steel pipe is in the process of handling greasy dirt; Furnace temperature reaches 650-670 ℃, and grease and dirt be fully burning not, therefore at smoke evacuation outlet position a secondary combustion chamber is set; The second-time burning room temperature reaches 900-1000 ℃; Oil smoke burns away at this, and most flammable compositions are fully burned, and has reduced impurity and the pernicious gas in the flue gas.On secondary combustion chamber smoke evacuation pipeline, air preheater is set, the utilization rate of natural gas when combustion-supporting hot blast has improved burning.Behind air preheater, increase a water-to-water heat exchanger, be used for domestic water to the water of heating.Back at water-to-water heat exchanger is provided with spray eliminator, and the impurity in the flue is discharged to the pure flue gas of low temperature in the atmosphere through air-introduced machine then.When the tempering furnace, second heating chamber need not work, and to make principle the same with the common heat treatment furnaceman.
Description of drawings
Fig. 1 always schemes for a structure of implementing the type of furnace of the present invention
Sequence number explanation among Fig. 1:
1, fire door and fire door hoisting mechanism; 2, furnace binding; 3, chassis device; 4, furnace lining; 5, side seal dress
6, fuel gas pipeline; 7, large and small power burner; 8, air pipe line; 9, platform and ladder; 10, thermocouple;
11, smoke evacuation pipeline; 12, first flue gas is recycled; 13, the flue gas secondary recovery is utilized;
14, spray eliminator; 15, air-introduced machine.
The specific embodiment
As shown in Figure 1, workpiece is placed on the special bin, by chassis it is written in the stove, closes fire door; The igniting heated parts, second heating chamber's this moment combustion preheater is along with the rising of furnace temperature; Greasy dirt on the steel pipe takes fire, and produces a large amount of soot gas, arrives second heating chamber through the smoke evacuation pipeline; Carry out high temperature and fully burn, the residue in the flue gas has converted heat and small particle to, and high-temperature flue gas passes through air preheater; Heat cold wind, hot blast has improved the thermal efficiency of stove through pipeline and natural gas mixed combustion.Flue gas passes through water-to-water heat exchanger once more, and the cold water heating of flowing through in the comb, the hot water of generation can be used for domestic water, and the heat of flue gas obtains utilizing for the second time.The flue gas of having lowered the temperature passes through spray eliminator once more; The dust in flue gas particle combines to be deposited in the sump with water; Flue gas has obtained final purification, under the state of low temperature, is discharged in the atmosphere, and flue gas after being purified has no pollution to environment; Heat energy is fully utilized, and makes whole equipment not only energy-conservation but also improved service life.
The operation principle and the version of the invention of above-described car-type combustion gas heat treatment environment-friendly stove, all employings be equal to or the similar techniques scheme all within scope of patent protection of the present invention.
Claims (1)
1. novel car-type oil pipe decontamination heating and temper stove comprise: furnace binding, fire door and fire door hoisting mechanism, chassis and trolley running device, furnace lining, fuel gas pipeline and control system, air pipe line and control system, air-introduced machine and smoke evacuation pipeline, residual neat recovering system, secondary waste heat recovery system, spray cleaning system, temperature control and register system, host computer and a slave computer operation and a control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105544193A CN102478353A (en) | 2010-11-23 | 2010-11-23 | Oil pipe decontamination heating and tempering dual-purpose furnace |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105544193A CN102478353A (en) | 2010-11-23 | 2010-11-23 | Oil pipe decontamination heating and tempering dual-purpose furnace |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN102478353A true CN102478353A (en) | 2012-05-30 |
Family
ID=46091068
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105544193A Pending CN102478353A (en) | 2010-11-23 | 2010-11-23 | Oil pipe decontamination heating and tempering dual-purpose furnace |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102478353A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102703650A (en) * | 2012-07-09 | 2012-10-03 | 丹阳市江南工业炉有限公司 | Super-large trolley type gas heat treatment furnace |
| CN103805766A (en) * | 2012-11-15 | 2014-05-21 | 丹阳市江南工业炉有限公司 | Dual-purpose furnace for decontamination heating and tempering treatment of oil tube |
-
2010
- 2010-11-23 CN CN2010105544193A patent/CN102478353A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102703650A (en) * | 2012-07-09 | 2012-10-03 | 丹阳市江南工业炉有限公司 | Super-large trolley type gas heat treatment furnace |
| CN103805766A (en) * | 2012-11-15 | 2014-05-21 | 丹阳市江南工业炉有限公司 | Dual-purpose furnace for decontamination heating and tempering treatment of oil tube |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Application publication date: 20120530 |