CN102467999A - Polyester-imide enameled copper round wire and production technology thereof - Google Patents

Polyester-imide enameled copper round wire and production technology thereof Download PDF

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Publication number
CN102467999A
CN102467999A CN2010105479565A CN201010547956A CN102467999A CN 102467999 A CN102467999 A CN 102467999A CN 2010105479565 A CN2010105479565 A CN 2010105479565A CN 201010547956 A CN201010547956 A CN 201010547956A CN 102467999 A CN102467999 A CN 102467999A
Authority
CN
China
Prior art keywords
polyester
external coating
insulating barrier
round wire
enamelling cuprum
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2010105479565A
Other languages
Chinese (zh)
Inventor
冯一兵
陆惠芳
王新国
宋安
徐宝祥
刘明福
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SHANGHAI SHENMAO MAGNET WIRE FACTORY
Original Assignee
SHANGHAI SHENMAO MAGNET WIRE FACTORY
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SHANGHAI SHENMAO MAGNET WIRE FACTORY filed Critical SHANGHAI SHENMAO MAGNET WIRE FACTORY
Priority to CN2010105479565A priority Critical patent/CN102467999A/en
Publication of CN102467999A publication Critical patent/CN102467999A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a polyester-imide enameled copper round wire which comprises a copper round wire, wherein the surface of the copper round wire is coated with an insulation layer; the surface of the insulation layer is coated with an outer coating; the insulation layer is polyester-imide paint and is dried by laser irradiation; and the outer coating is thermosetting polyamide resin paint with the heating melting property. The invention also discloses a production technology of the polyester-imide enameled copper round wire. The polyester-imide enameled copper round wire has the advantages of favorable folding resistance, voltage resistance, abrasion resistance and heat resistance.

Description

Polyester imido enamelling cuprum round line and production technology thereof
Technical field
The present invention relates to a kind of enamelling cuprum round line, particularly relate to a kind of polyester imido enamelling cuprum round line and production technology thereof.
Background technology
Existing common enamelling cuprum round line only contains an insulating barrier, when making coil, needs fixedly moulding of skeleton; And its folding, proof voltage, anti-wear performance and heat resistance are relatively poor, and paint film is prone to break, and it can not directly be used for welding; Lubrification is also not enough; Be prone to cause mechanical damage in the course of processing, and cause the converted products performance change thus, be usually used in common electric machine, electrical equipment, instrument, transformer etc.; But be not suitable for occasions such as high-tech computer monitor, colour kinescope deflecting coil, high-frequency inductor high frequency coil, telecommunications winding, high-speed induction motor, can't satisfy the requirement of telecommunications, electron trade.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of polyester imido enamelling cuprum round line and production technology thereof, and this enamelling cuprum round line has good folding, proof voltage, anti-wear performance and heat resistance.
For solving the problems of the technologies described above technical scheme of the present invention: polyester imido enamelling cuprum round line, comprise copper round wire, be covered with insulating barrier in the copper round wire surfaces coated, be coated with external coating at surface of insulating layer; Wherein insulating barrier is polyester imido lacquer, and insulating barrier is dried through laser radiation, and external coating is the thermosetting polyamide lacquer type organic coating with heating melting adhesivity.
Further, in the above-mentioned polyester imido enamelling cuprum round line, external coating is a self-adhesive layer.
Further, in the aforesaid polyester imido enamelling cuprum round line, in external coating, be added with lubricant.
The present invention also provides a kind of production technology of polyester imido enamelling cuprum round line, may further comprise the steps:
(1), copper round wire is put into drawing machine and carry out backguy;
(2), take out and to put into annealing furnace, anneal with the speed of 140~170 meters of per minutes;
(3), on baker, be coated with insulating barrier, insulating barrier is the main body with polyester imido lacquer:
(4), through laser radiation, the copper round wire that is coated with insulating barrier is dried;
(5), the temperature of lacquer in the case in the enameling machine adjusted to 30 ℃, the finished product paint vehicle is circulated in the paint bath of enameling machine, applies the operation of external coating, obtain polyester imido enamelling cuprum round line.
Further, in the production technology of above-mentioned polyester imido enamelling cuprum round line, external coating is a self-adhesive layer.
Further, in the production technology of aforementioned polyester imido enamelling cuprum round line, in external coating, be added with lubricant.
Beneficial effect of the present invention: compared with prior art; The present invention is as a kind of novel Self-binding cord with strong combination property; Its insulating barrier is evenly to be coated on conductive surface in order to the insulating varnish that straight weldering based polyurethane is a main component, and this kind insulating varnish has good insulation property, has the thermosetting polyamide resin external coating of heating melting adhesivity then in surface-coated; And after baked and cured, have good resistance to wear and good electric property, durability.Insulating barrier of the present invention has straight weldering characteristic, at high temperature need not coating removal, have direct welding function, when making electric apparatus coil, can directly weld, when avoiding depainting to the human injury; Can reduce labour intensity, guarantee welding quality.Isolation layer intensity is high and have the superior isolation performance, and is good with the external coating intermiscibility, has higher thermal endurance class, and coil hardness is high after the heat bonding.External coating adopts from adhesive coating layer; It is bonding to make it need not dipping lacquer, also can exoskeletal moulding, and manufacturing process is simple; Can not cause environmental pollution; And in external coating, be added with lubricant, make it have lubrification and resistance to wear, can be widely used in computer monitor, colour kinescope deflecting coil, telecommunications winding, high-frequency inductor high frequency coil, high-speed induction motor in the production high-tech area etc.
And, utilize laser that insulating barrier is dried, realize the surface heat processing, environmental protection is quick, and end properties is stable.Because LASER HEATING has high power density, promptly concentrate high power on the unit are of the irradiation area of laser.Because power density is high, the workpiece heat loss through conduction can't in time pass away heat, and the result makes workpiece by the laser irradiation area realization Fast Heating that heats up rapidly.When LASER HEATING finishes, because still keep lower temperature in the big volume of workpiece substrate during Fast Heating, being heated the zone can cool off rapidly through the heat conduction of workpiece itself.
Description of drawings
Just the present invention is described further with implementing below in conjunction with accompanying drawing:
Fig. 1 is a polyester imido enamelling cuprum round line embodiment cutaway view of the present invention.
Fig. 2 is the technological process of production sketch map of polyester imido enamelling cuprum round line of the present invention.
Embodiment
Provide preferred embodiment of the present invention below in conjunction with accompanying drawing, to specify technical scheme of the present invention.
As shown in Figure 1, be covered with one deck insulating barrier 2 in the surfaces coated of copper round wire 1, this insulating barrier 2 is the main body with polyester imido lacquer, has high-intensity performance and good insulation property, thermal level is 155 grades.Through laser radiation, the copper round wire that is coated with insulating barrier is dried.Be coated with one deck external coating 3 in the outside of insulating barrier 2.External coating 3 is a self-adhesive layer, is the main body with the thermosetting polyamide lacquer type organic coating with heating melting adhesivity, in external coating 3, is added with lubricant, makes it have lubrification and resistance to wear.
As shown in Figure 2, a kind of production technology of polyester imido enamelling cuprum round line may further comprise the steps:
(1), copper round wire is put into drawing machine and carry out backguy;
(2), take out and to put into annealing furnace, anneal with the speed of 150 meters of per minutes;
(3), on baker, be coated with insulating barrier, insulating barrier is the main body with polyester imido lacquer:
(4), through laser radiation, the copper round wire that is coated with insulating barrier is dried;
(5), the temperature of lacquer in the case in the enameling machine adjusted to 30 ℃, the finished product paint vehicle is circulated in the paint bath of enameling machine, applies the operation of external coating, obtain polyester imido enamelling cuprum round line.
In the above-mentioned steps (2), selected velocity interval is 140~170 meters of per minutes.
Compared with prior art; The present invention is as a kind of novel Self-binding cord with strong combination property; Its insulating barrier is evenly to be coated on conductive surface in order to the insulating varnish that straight weldering based polyurethane is a main component, and this kind insulating varnish has good insulation property, has the thermosetting polyamide resin external coating of heating melting adhesivity then in surface-coated; And after baked and cured, have good resistance to wear and good electric property, durability.Insulating barrier of the present invention has straight weldering characteristic, at high temperature need not coating removal, have direct welding function, when making electric apparatus coil, can directly weld, when avoiding depainting to the human injury; Can reduce labour intensity, guarantee welding quality.Isolation layer intensity is high and have the superior isolation performance, and is good with the external coating intermiscibility, has higher thermal endurance class, and coil hardness is high after the heat bonding.External coating adopts from adhesive coating layer; It is bonding to make it need not dipping lacquer, also can exoskeletal moulding, and manufacturing process is simple; Can not cause environmental pollution; And in external coating, be added with lubricant, make it have lubrification and resistance to wear, can be widely used in computer monitor, colour kinescope deflecting coil, telecommunications winding, high-frequency inductor high frequency coil, high-speed induction motor in the production high-tech area etc.
And, utilize laser that insulating barrier is dried, realize the surface heat processing, environmental protection is quick, and end properties is stable.Because LASER HEATING has high power density, promptly concentrate high power on the unit are of the irradiation area of laser.Because power density is high, the workpiece heat loss through conduction can't in time pass away heat, and the result makes workpiece by the laser irradiation area realization Fast Heating that heats up rapidly.When LASER HEATING finishes, because still keep lower temperature in the big volume of workpiece substrate during Fast Heating, being heated the zone can cool off rapidly through the heat conduction of workpiece itself.
The above, is familiar with this technological various simple covert and modification that those skilled in the art did and still belongs to protection scope of the present invention in the spiritual category that does not break away from the present invention's creation all so that the present invention conveniently to be described.

Claims (6)

1. a polyester imido enamelling cuprum round line comprises copper round wire, is covered with insulating barrier in the copper round wire surfaces coated, is coated with external coating at surface of insulating layer; It is characterized in that insulating barrier is polyester imido lacquer, insulating barrier is dried through laser radiation, and external coating is the thermosetting polyamide lacquer type organic coating with heating melting adhesivity.
2. a kind of polyester imido enamelling cuprum round line according to claim 1 is characterized in that said external coating is a self-adhesive layer.
3. a kind of polyester imido enamelling cuprum round line according to claim 1 is characterized in that, in external coating, is added with lubricant.
4. the production technology of a polyester imido enamelling cuprum round line may further comprise the steps:
(1), copper round wire is put into drawing machine and carry out backguy;
(2), take out and to put into annealing furnace, anneal with the speed of 140~170 meters of per minutes;
(3), on baker, be coated with insulating barrier, insulating barrier is the main body with polyester imido lacquer:
(4), through laser radiation, the copper round wire that is coated with insulating barrier is dried;
(5), the temperature of lacquer in the case in the enameling machine adjusted to 30 ℃, the finished product paint vehicle is circulated in the paint bath of enameling machine, applies the operation of external coating, obtain polyester imido enamelling cuprum round line.
5. the production technology of a kind of polyester imido enamelling cuprum round line according to claim 4 is characterized in that, said external coating is a self-adhesive layer.
6. the production technology of a kind of polyester imido enamelling cuprum round line according to claim 4 is characterized in that, in external coating, is added with lubricant.
CN2010105479565A 2010-11-16 2010-11-16 Polyester-imide enameled copper round wire and production technology thereof Pending CN102467999A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010105479565A CN102467999A (en) 2010-11-16 2010-11-16 Polyester-imide enameled copper round wire and production technology thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010105479565A CN102467999A (en) 2010-11-16 2010-11-16 Polyester-imide enameled copper round wire and production technology thereof

Publications (1)

Publication Number Publication Date
CN102467999A true CN102467999A (en) 2012-05-23

Family

ID=46071513

Family Applications (1)

Application Number Title Priority Date Filing Date
CN2010105479565A Pending CN102467999A (en) 2010-11-16 2010-11-16 Polyester-imide enameled copper round wire and production technology thereof

Country Status (1)

Country Link
CN (1) CN102467999A (en)

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WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20120523