Three, summary of the invention:
To above-mentioned shortcoming, the object of the present invention is to provide a kind of feedstock conversion complete, side reaction is few, and yield is high, and mild condition is easy and simple to handle, is easier to the compound method of (methyl) glycidyl acrylate of industrialized more environmental protection.Compare with method in the past; This method can greatly shorten the reaction times; And the product that each step is constantly generated separates with raw material at any time, thereby has avoided a large amount of side reactions, can be with synthetic (methyl) glycidyl acrylate of high-level efficiency, high yield (more than 97%) and high purity.
Technology contents of the present invention is: the compound method of (methyl) glycidyl acrylate; It is characterized in that: with (methyl) vinylformic acid, epoxy chloropropane is raw material, and under catalyzer and stopper effect, reaction generates 3-chloro-2-hydroxy propyl methacrylate in microreactor earlier; In microreactor, feed aqueous sodium hydroxide solution and 3-chloro-2-hydroxy propyl methacrylate reaction generation (methyl) glycidyl acrylate again; Catalyzer is hexamethylenetetramine, Pottasium Hydroxide, imidazoles or ionic liquid, and consumption is 0.7wt%, and stopper is a MEHQ; Consumption is 0.3wt%; The charge ratio of (methyl) vinylformic acid and epoxy chloropropane is 1: 1-1.3 (mol) or 1.2-1: 1 (mol), and temperature of reaction is 60-100 ℃, the reaction times is 2-30 minute; Sodium hydroxide is 1.2-1 with (methyl) acrylic acid charge ratio: 1 (mol), and the concentration of aqueous sodium hydroxide solution is 18-30%, and temperature of reaction is 18-50 ℃, and the reaction times is 2-10 minute.
The microreactor that uses among the present invention is meant the reactor drum of fluid flowing passage characteristic dimension at hundreds of micrometer ranges.The U.S. mattress of Germany microtechnology institute now is one of research institution that is engaged in the earliest in the world the microreactor technological development, has successfully developed the microreactor assembly that is applicable to various chemical processes, can be used for lab scale research and actual production.In fine chemistry industry and medicine organic synthesis, the microreactor The Application of Technology has obtained the most extensive research.Multiple sophisticated production technique based on the microreactor technology has been arranged in the market.At other field, also obtain increasing application like microreactor technology in bulk chemical and the Polymer Synthesizing.For example, Siemens Company has developed the production technique of utilizing microreactor to prepare polyacrylic ester, and throughput reaches 2000t/a; Uop Inc. has set up the pilot plant of producing hydrogen peroxide with the microreactor technology, and the production equipment of one 150,000 t/a is built in plan; Degussa group has developed the large-scale microreactor that is used for production of propylene oxide based on the microreactor technology.Certainly, the microreactor technology also has the limitation of self, and not all chemical reaction all is adapted at carrying out in the microreactor.At first, the channel size of microreactor is very little, is easy to stopped up by solid particulate; Secondly the volume in the microreactor is very little, and the reactant residence time therein is very short usually.Fewer to the understanding of little chemical industry in view of people, successful story is fewer, and little chemical industry technology is not extensive in current application, and does not find microreactor is used for the production of (methyl) glycidyl acrylate similar substance so far as yet.The inventor is optimized various reaction parameters through a large amount of groping and testing, and finally successfully microreactor is used for the scale operation of (methyl) glycidyl acrylate.
The main reaction formula that relates among the present invention is following:
The first step:
Second step:
In the formula: R
1=H, CH
3
(methyl) vinylformic acid nail base vinylformic acid or vinylformic acid among the present invention; (methyl) glycidyl acrylate nail base glycidyl acrylate or glycidyl acrylate.
The suitable charge ratio of (methyl) vinylformic acid and epoxy chloropropane is 1 among the present invention: 1-1.2 (mol) or 1.2-1: 1 (mol).
The suitable temperature of reaction of the first step generation 3-chloro-2-hydroxy propyl methacrylate is 60-95 ℃ among the present invention, and the suitable reaction times is 3-30 minute.
Among the present invention sodium hydroxide and (methyl) vinylformic acid suitable charge ratio be 1.1-1: 1 (mol).
The concentration of suitable aqueous sodium hydroxide solution is 18-25% among the present invention.
The optimal temperature of aqueous sodium hydroxide solution and 3-chloro-2-hydroxy propyl methacrylate reaction is 20-40 ℃ among the present invention, and the suitable reaction times is 2-6 minute.
The advantage that the present invention compared with prior art has is that feedstock conversion is complete, and side reaction is few, and yield is high, and mild condition is easy and simple to handle, is easier to industriallization, more environmental protection.The present invention can also greatly shorten the reaction times, and the continuous product that generates of each step is separated with raw material at any time, thereby has avoided a large amount of side reactions, can be with synthetic (methyl) glycidyl acrylate of high-level efficiency, high yield and high purity.
Four, specific embodiment
The invention is further illustrated by the following examples, but the present invention is not limited to the embodiment that lifted.
The raw material that the present invention uses is analytical pure, and MEHQ is a CP, is Chemical Reagent Co., Ltd., Sinopharm Group and produces.The typical liquid liquid phase microreactor that microreactor adopts Mainz, Germany microtechnology institute to produce.
The oxirane value of (methyl) glycidyl acrylate detects with hydrochloric acid-acetone method and detects.
Embodiment 1
In methylacrylic acid, add the 2.7g hexamethylenetetramine, the 1.4g MEHQ feeds methylacrylic acid and epoxy chloropropane in microreactor; Throughput ratio is 7.0/8.0 (ml/min); Temperature of reaction is 80 ℃, reacts to obtain 3-chloro-2-hydroxy propyl methacrylate 121g after 4 minutes, and be 3-chloro-2-hydroxy propyl methacrylate and concentration that 20% aqueous sodium hydroxide solution feeds in the microreactor again; Throughput ratio is 7.0/8.0 (ml/min); Temperature of reaction is 40 ℃, reacts to obtain SY-Monomer G 90.2g after 3 minutes, and oxirane value is 0.691eq/100g.
Embodiment 2
In methylacrylic acid, add the 1.9g hexamethylenetetramine, the 0.4g MEHQ feeds methylacrylic acid and epoxy chloropropane in microreactor; Throughput ratio is 0.6/0.5 (ml/min); Temperature of reaction is 80 ℃, reacts to obtain 3-chloro-2-hydroxy propyl methacrylate 85g after 25 minutes, and be 3-chloro-2-hydroxy propyl methacrylate and concentration that 20% aqueous sodium hydroxide solution feeds in the microreactor again; Throughput ratio is 7.0/8.0 (ml/min); Temperature is 35 ℃, reacts to obtain SY-Monomer G 47.0g after 4 minutes, and oxirane value is 0.673eq/100g.
Embodiment 3
In vinylformic acid, add the 1.7g imidazoles, the 0.3g MEHQ feeds vinylformic acid and epoxy chloropropane in microreactor; Throughput ratio is 1/1.1 (ml/min); Temperature of reaction is 60 ℃, reacts to obtain 3-chloro-2-hydroxypropyl propenoate 95g after 10 minutes, and be 3-chloro-2-hydroxypropyl propenoate and concentration that 20% aqueous sodium hydroxide solution feeds in the microreactor again; Throughput ratio is 6.5/7.0 (ml/min); Temperature is 25 ℃, reacts to obtain glycidyl acrylate 70.0g after 2 minutes, and oxirane value is 0.677eq/100g.
Embodiment 4
In methylacrylic acid, add the 1.9g hexamethylenetetramine, the 0.4g MEHQ feeds methylacrylic acid and epoxy chloropropane in microreactor; Throughput ratio is 0.6/0.7 (ml/min); Temperature of reaction is 50 ℃, reacts to obtain 3-chloro-2-hydroxy propyl methacrylate 80g after 30 minutes, and be 3-chloro-2-hydroxy propyl methacrylate and concentration that 20% aqueous sodium hydroxide solution feeds in the microreactor again; Throughput ratio is 7.0/8.0 (ml/min); Temperature is 30 ℃, reacts to obtain SY-Monomer G 40.0g after 4 minutes, and oxirane value is 0.688eq/100g.
Embodiment 5
In methylacrylic acid, add the 1.9g hexamethylenetetramine, the 0.4g MEHQ feeds methylacrylic acid and epoxy chloropropane in microreactor; Throughput ratio is 15/17.7 (ml/min); Temperature of reaction is 100 ℃, reacts to obtain 3-chloro-2-hydroxy propyl methacrylate 117g after 2 minutes, and be 3-chloro-2-hydroxy propyl methacrylate and concentration that 18% aqueous sodium hydroxide solution feeds in the microreactor again; Throughput ratio is 3.5/3.8 (ml/min); Temperature is 45-50 ℃, reacts to obtain SY-Monomer G 44.7g after 10 minutes, and oxirane value is 0.700eq/100g.
Embodiment 6
In methylacrylic acid, add 2.0g EMIMF (HF)
2.3(Journal of Fluorine Chemistry, 125 (2004), 1127-1129); 0.4g MEHQ feeds methylacrylic acid and epoxy chloropropane in microreactor, throughput ratio is 14/15 (ml/min); Temperature of reaction is 70-80 ℃, reacts to obtain 3-chloro-2-hydroxy propyl methacrylate 70g after 2 minutes, and be 3-chloro-2-hydroxy propyl methacrylate and concentration that 20% aqueous sodium hydroxide solution feeds in the microreactor again; Throughput ratio is 7.0/8.0 (ml/min); Temperature is 35 ℃, reacts to obtain SY-Monomer G 25.0g after 4 minutes, and oxirane value is 0.695eq/100g.
Comparative Examples 1 (not using microreactor)
In the 500mL four-hole boiling flask that has machine mixer, add 117g methylacrylic acid, 1.7g hexamethylenetetramine, 0.2g MEHQ; Turn on agitator; Be warming up to 80 ℃, drip 132g epoxy chloropropane (ECH), 60 ~ 70 ℃ of control reaction temperature; After epoxy chloropropane 6h drips, insulation reaction 1h; Reaction finishes, and reaction product is cooled to below 40 ℃, begins to drip aqueous sodium hydroxide solution 190 grams of 32% weight; 35 ~ 45 ℃ of control reaction temperature, after 3h drips, insulation reaction 1h; Get SY-Monomer G product 50.6g, oxirane value is 0.503ep/100g.
Comparative Examples 2 (not using microreactor)
In the 500mL four-hole boiling flask that has machine mixer, add 144g vinylformic acid, 2.2g hexamethylenetetramine, 0.4g MEHQ; Turn on agitator is warming up to 80 ℃, drips 222g epoxy chloropropane (ECH); 80 ~ 90 ℃ of control reaction temperature, after epoxy chloropropane 6h drips, insulation reaction 1h; Reaction finishes, and reaction product is cooled to below 40 ℃, begins to drip aqueous sodium hydroxide solution 265 grams of 32% weight; 35 ~ 45 ℃ of control reaction temperature, after 3h drips, insulation reaction 1h; Get glycidyl acrylate product 121g, oxirane value is 0.31eq/100g.