CN102451657A - Device for preparing a molecular sieve - Google Patents

Device for preparing a molecular sieve Download PDF

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Publication number
CN102451657A
CN102451657A CN2010105152318A CN201010515231A CN102451657A CN 102451657 A CN102451657 A CN 102451657A CN 2010105152318 A CN2010105152318 A CN 2010105152318A CN 201010515231 A CN201010515231 A CN 201010515231A CN 102451657 A CN102451657 A CN 102451657A
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gas
molecular sieve
tubular reactor
solid
section
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CN102451657B (en
Inventor
许明德
于大平
宋武
张蔚琳
周灵萍
田辉平
朱玉霞
田华
周岩
张志良
杨凌
张蓬来
吕卫东
张学灵
刘鹏
赵伟
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Sinopec Research Institute of Petroleum Processing
China Petroleum and Chemical Corp
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Abstract

The invention discloses a device for preparing a molecular sieve. The device for preparing a molecular sieve comprises a tubular reactor, a raw material mixing unit, a gas-solid separator and an absorption tower. The raw material mixing unit comprises a gas-solid mixer and/or a gas mixer. The tubular reactor comprises a heater, one or more feed inlets, a discharge hole and a tube body. The heater is utilized for heating the tubular reactor body. The device for preparing a molecular sieve has the advantages that because of the raw material mixing unit, a molecular sieve and SiCl4 and/or carrier air are fully mixed in the raw material mixing unit and then are fed into the tubular reactor for a reaction, so that materials in all parts of the tubular reactor can undergo full reactions; a molecular sieve obtained by the device has a high degree of crystallization, a uniform reaction degree, more stable quality and good performances; and through the tubular reactor provided with the heater on the tube body, different reaction temperatures can be controlled so that different reaction conditions and reaction degrees can be controlled, and thus molecular sieve products having different dealumination degrees can be obtained according to needs.

Description

A kind of equipment for preparing molecular sieve
Technical field
The invention relates to a kind of equipment for preparing molecular sieve.
Background technology
In catalytic cracking catalyst, molecular sieve is a kind of application material very widely, also is very important a kind of component simultaneously, and the performance of molecular sieve has directly had influence on the reactivity worth of catalytic cracking catalyst.According to different needs, can carry out different modifications to reach the requirement of use to molecular sieve.It is required generally to be considered to catalytic cracking catalyst such as the molecular sieve of high silica alumina ratio.
Aspect the molecular sieve of preparation high silica alumina ratio, mainly contain following several method: ammonium fluosilicate method aluminium-eliminating and silicon-replenishing, hydro-thermal method aluminium-eliminating and silicon-replenishing and gas chemistry method aluminium-eliminating and silicon-replenishing.
Ammonium fluosilicate method aluminium-eliminating and silicon-replenishing (being also referred to as the chemical method aluminium-eliminating and silicon-replenishing) mainly is to use the ammonium fluosilicate dealumination complement silicon, and the degree of crystallinity of the molecular sieve of acquisition is high, and Si/Al when heat endurance is high, but the indissoluble thing AlF that forms in the dealumination process 3Influence hydrothermal stability with residual fluosilicate, also pollute the environment.
Hydro-thermal method is still the method that generally adopts in the present industry; But benefit silicon is untimely after in water-heat process, having dealuminzation, is prone to cause lattice to subside, and non-framework aluminum clogged with fragments duct; This has not only influenced the accessibility in activated centre, also influences the further raising of its heat endurance.
The characteristics of gas chemistry method aluminium-eliminating and silicon-replenishing are that dealuminzation is even, and it is timely to mend silicon, and product crystallization reservation degree is high, Heat stability is good, and the duct is unimpeded.For example; CN1057977C discloses a kind of preparation method who contains the carbon monoxide-olefin polymeric of rich silicon ultra stabilization Y zeolite; The drying and moulding thing that it comprises silicon tetrachloride gas that water content is carried less than the dry air of 900ppm and NaY zeolite and heat-resistant inorganic oxide is by silicon tetrachloride total amount: article shaped=0.1-0.8: 1 weight ratio; 150-550 ℃ of haptoreaction 10 minutes to 5 hours; Particle diameter is that the particle of 35-125 micron accounts for more than 80% of total particle number in the said drying and moulding thing, and the weight ratio of NaY zeolite and heat-resistant inorganic oxide is 1: 0.2-1.0, the silica alumina ratio of NaY zeolite are 3-6.The used article shaped good fluidity of this method has avoided being agglomerated into piece and phenomenon of blocking, is easy to realize serialization large-scale production.
CN1121903C discloses a kind of preparation method of rare-earth type high-silicon gamma-zeolite, and this method comprises carries out dried with the y-type zeolite that contains rare earth, make its water content be lower than 10 weight % after; According to silicon tetrachloride: Y zeolite=0.1-0.9: 1 weight ratio feeds the silicon tetrachloride gas that dry air carries, under temperature 150-600 ℃; Reacted 10 minutes to 6 hours; After the reaction, purged 5 minutes to 2 hours, remove Na remaining in the zeolite with the decationized Y sieve water washing with dry air +, Cl -, Al 3+Etc. the solubility accessory substance.This method is simpler than prior art, the saving energy and pollution-free.
CN1281493C discloses Y type zeolites containing rare-earth and high content of silicon and preparation method thereof, and this zeolite contains rare earth, and the silica alumina ratio of this zeolite is 5-30, and initial lattice constant is 2.430-2.465nm, and the balance lattice constant is at least 0.985 with the ratio of initial lattice constant.This prepare zeolite method comprises and contacting with silicon tetrachloride containing rare earth Y type zeolite that said contact is carried out in a consersion unit, this equipment is as shown in Figure 1; Comprise an agitated reactor (1), a charging aperture (2) and a gas outlet (3) also comprise an agitator (4) in the inside of agitated reactor (1); A gas-solid separator (5) is installed on the gas outlet (3); The bore dia of gas-solid separator (5) contained hole and porosity guarantee gas can through and the zeolitic solid particle can not pass through, the puddler of agitator (4) stretches out outside the agitated reactor (1), under the stirring of agitator (4); The said y-type zeolite that contains rare earth contacts with carbon tetrachloride gas; The temperature of contact is 100-500 ℃, and the time of contact is 5 minutes to 10 hours, and containing the y-type zeolite of rare earth and the weight ratio of carbon tetrachloride is 1: 0.05-0.5; The said silica alumina ratio that contains the y-type zeolite of rare earth is 3-8, and lattice constant is 2.45-2.48nm.This method makes silicon tetrachloride gas and molecular sieve solid particle haptoreaction more even; Avoid the phenomenon that is agglomerated into the compact massive thing between the molecular sieve solid particle, can reduce labour intensity, can reduce environmental pollution; Reduce production cost significantly, be easy to carry out large-scale industrial application.
Obviously, above said method generally all long required time of contact, need several hours; Add the discharging after charging and reaction before the reaction finishes, can only carry out once above-mentioned dealumination complement silicon reaction a general day shift at the most, even if adopt the operating type of break tour also can only carry out twice above-mentioned dealumination complement silicon reaction; And owing to need in the agitated reactor to stir, so agitated reactor also can not be infinitely great, based on present level; The production capacity of agitated reactor that can be used for the maximum of above-mentioned dealumination complement silicon reaction is 600kg; Continue the augmenting response still, then be difficult in the agitated reactor guarantee fully to stir, therefore; Adopt the mode of aforesaid reaction vessel, can obtain the high-silica zeolite of 1200kg in one day at the most.And in the method for above-mentioned prior art, the high silicon content for the molecular sieve that guarantees to obtain generally all makes SiCl 4Excessive far away, excessive SiCl 4Use increased production cost and expenses of environmental protection undoubtedly.On the other hand; Said method all needs very numerous and diverse manually-operated; Such as: hand charging, manual cleaning reach needs long blow line etc. after reaction is accomplished, these not only bring hand labor intensity big, the problem that production efficiency is very low; And, molecular sieve dust when charging and discharging and excessive SiCl 4Also cause serious environmental pollution and serious harm operating personnel's health.Therefore, the ultra steady technology of the gas phase of above-mentioned still formula is difficult to carry out suitability for industrialized production.
Summary of the invention
To the critical defect that the ultra steady technology of the gas phase of still formula exists, the objective of the invention is to develop and a kind ofly can reduce SiCl 4Consumption, reduce labour intensity and the equipment of the preparation molecular sieve that is applicable to the serialization suitability for industrialized production of greatly enhancing productivity.
The invention provides a kind of equipment for preparing molecular sieve, this equipment comprises tubular reactor, gas-solid separator, absorption tower and raw material mixed cell,
Said tubular reactor comprises heater, at least one charging aperture, discharging opening and body, and said heater can heat body, and charging aperture in the said charging aperture and discharging opening lay respectively at two ends of said body;
Said gas-solid separator is communicated with tubular reactor through said discharging opening, and the top of said gas-solid separator is communicated with said absorption tower, and the position that said gas-solid separator is connected with discharging opening is lower than the position that said gas-solid separator is connected with said absorption tower;
Said raw material mixed cell is used for different gas is mixed and/or gas is mixed with solid, and said raw material mixed cell is communicated with said tubular reactor through one in the said charging aperture.
The equipment of preparation molecular sieve provided by the invention passes through molecular sieve, SiCl 4And/or the carrier gas air is fully sent in the tubular reactor that is provided with heater from the charging aperture of tubular reactor after the mixing in the raw material mixed cell again; In tubular reactor, fully be expelled to the gas-solid separator from discharging opening again after the reaction; Solid is stayed in the gas-solid separator; Gaseous component then gets into the absorption tower, sponges a small amount of excessive SiCl 4After air can directly discharge.This shows that the equipment of preparation high-silica zeolite provided by the invention is owing to make molecular sieve and SiCl 4Contact in tubular reactor, carry out, thereby can realize molecular sieve and SiCl 4Haptoreaction carry out continuously, through flow velocity and the length of tubular reactor of control carrier gas, can control molecular sieve and SiCl 4The time of contact, thus can make molecular sieve and SiCl 4Haptoreaction in tubular reactor, carry out fully.The equipment of preparation molecular sieve provided by the invention is owing to comprise the raw material mixed cell; Send in the tubular reactor again after making raw material in the raw material mixed cell, fully mix and react; Thereby the material that can guarantee the tubular reactor each several part all can fully react, and the degree of crystallinity of prepared molecular sieve is higher, extent of reaction homogeneous, quality are more stable, performance is better; Through the body that uses tubular reactor be provided with heater tubular reactor, can control different reaction temperatures, thereby can control the differential responses condition and the extent of reaction, and then can obtain the zeolite product of different dealumination depths as required.
Compare with the ultra steady technology of existing still formula gas phase; The equipment of preparation molecular sieve provided by the invention can be realized the ultra steady reaction of serialization gas phase; And operation can carry out in all automation serializations, and hand labor intensity is little, and production efficiency is high; Properties of product are stable, make the suitability for industrialized production of the ultra steady technology of molecular sieve serialization gas phase become a reality.Experiment showed, the disclosed still reaction method of CN1281493C that adopts, even if adopt the operating type of break tour; Also can produce the high-silica zeolite of 1200kg every day at the most; And adopt the said equipment provided by the invention, and per hour can produce the high-silica zeolite of 1000kg, can produce the high-silica zeolite of 24000kg every day; Its production efficiency is 20 times of the disclosed still reaction method of CN1281493C; And workman's labor operation intensity also greatly reduces, and this shows that the economic benefit of equipment provided by the invention is very significant.
Description of drawings
Fig. 1 is the structural representation that vapor phase method prepares the equipment of high-silica zeolite that is used for of prior art;
Fig. 2 is the structural representation that is used to prepare the equipment of molecular sieve provided by the invention.
Fig. 3 is axis and the sketch map of the angle between the horizontal plane of first tilting section 131 of the tubular reactor 1 of equipment shown in Figure 2;
Fig. 4 is axis and the sketch map of the angle β between the horizontal plane of second tilting section 132 of the tubular reactor 1 of equipment shown in Figure 2.
The specific embodiment
Below in conjunction with accompanying drawing further explain equipment provided by the invention.
As shown in Figure 2; According to the equipment that is used to prepare molecular sieve provided by the invention, wherein, this equipment comprises the heater (not shown); Said heater can heat body 13; Therefore, the temperature in the tubular reactor can be controlled easily, and then the zeolite product of different dealumination depths can be obtained.
Said heater can be various heaters, and according to the characteristics of different heaters itself, said heater can be arranged on the inside and/or the outside of body 13.
Adopt mode of heating commonly used to realize, for example can use Steam Heating through electric furnace heating wire, the reactor of reactor outer wall winding heating tape, the heating of reactor outer wall; The heating of inside reactor coil pipe; The heat radiation heating; Heating using microwave is heated.Under the preferable case, among the present invention, said heater can be arranged on one or more in said body 13 outer walls and/or inner heat tape, steam jacket, the spiral heater.
In order to control the temperature in the tubular reactor more accurately, under the preferable case, said heater is a heat tape, and said heat tape is many, simultaneously, body 13 is divided into multistage, twines a heat tape respectively at the outer wall of every section body 13.So just can be respectively at the set inside temperature measuring equipment of body 13; The actual temperature that records this section body 13 according to the temperature requirement and the temperature measuring equipment of aluminium-eliminating and silicon-replenishing reaction; Be wrapped in the heat tape electric current and the voltage of every section body 13 outer walls through control, realize the control of the temperature in every section body 13.For example, the length of every section body 13 can be 2-20 rice, is preferably 5-10 rice.
Comprise heater owing to tubular reactor 1 among the present invention; Therefore can easily control material temperature in the tubular reactor; Requirement to the molecular sieve feeding temperature reduces thus; And can be according to requirement to final aluminium-eliminating and silicon-replenishing molecular sieve, control realizes in the tubular reactor identical or different to discharging opening each several part temperature from charging aperture.
According to the equipment that is used to prepare molecular sieve provided by the invention, wherein, the length of said tubular reactor 1 is to guarantee said molecular sieve and SiCl 4Sufficient reacting get final product, specifically can confirm according to the requirement of aluminium-eliminating and silicon-replenishing reaction.That takes all factors into consideration reaction fully carries out, reacts required power and production efficiency; Inventor of the present invention finds; The length of said tubular reactor is preferable for 5-100 rice, and therefore, the length of the preferred said tubular reactor of the present invention is 5-100 rice; Further be preferably 7-95 rice, further be preferably 50-95 rice.The diameter of said tubular reactor is preferably 0.01-1.5 rice, further is preferably 0.02-1.4 rice, further is preferably 0.1-1.4 rice.
According to equipment provided by the invention, although the pipeline of straight line also can be realized molecular sieve and SiCl 4The sufficient reacting purpose of carrying out; But, under the preferable case, for the flow backwards generation of the situation in the tubular reactor of the molecular sieve in the gas-solid separator that prevents in tubular reactor, to cause under the unsettled situation of air-flow; And further fully guarantee in short pipeline, to realize contacting more fully; As shown in Figure 2, said body 13 comprises first tilting section 131 and vertical section 132, and an end of said first tilting section 131 and said vertical section 132 end join; Said discharging opening is positioned at the other end of said first tilting section 131, and said first tilting section 131 is higher than the position that said discharging opening belongs to said vertical section 132 position that is connected.Under this preferable case, the setting of said first tilting section 131 can effectively prevent the generation of above-mentioned suck-back phenomenon, and said vertical section 132 make said tubular reactor be similar to riser reactor.Among the present invention, said vertical section is not that absolute vertical is in horizontal plane, as long as look like vertically up promptly by in this scope.
Angle between said first tilting section 131 and the vertical section 132 can be 10-90 °; Be preferably 30-80 °; Promptly when said vertical section 132 during perpendicular to horizontal plane, as shown in Figure 3, the axis of said first tilting section 131 and the angle between the horizontal plane can be for greater than 0 ° to 80 °; Under the preferable case, the axis of said first tilting section 131 and the angle between the horizontal plane are 10 ° to 60 °.Under this preferable case, can make molecular sieve and SiCl 4Also can fully react at first tilting section 131, and unlikelyly get into fast in the gas-solid separator 2 because of the gravity effect.
According to equipment provided by the invention, under the preferable case, the length of said first tilting section 131 and vertical section 132 is than being 0.1-10: 1, further be preferably 0.2-9: and 1, further preferred 0.4-0.6: 1.
A preferred embodiment of the invention, said body 13 also comprises second tilting section 133, and an end and said vertical section 132 other end of said second tilting section 133 join, and said charging aperture is positioned at the other end of said second tilting section 133.Be provided with like this and can avoid the flowing velocity of molecular sieve solid material under the effect of gravity too fast, increase the haptoreaction time between reaction mass.
Further under the preferable case; The position at said charging aperture place is higher than said second tilting section 133 and said vertical section 132 position that is connected; So that the molecular sieve solid material can dependence itself the gravity effect directly get in second tilting section 133, can under the carrying of carrier gas, further carry then.
Angle between said second tilting section 133 and the vertical section 132 can be 10-90 °; Be preferably 30-80 °; Promptly, as shown in Figure 4 when said vertical section 132 during perpendicular to horizontal plane, according to equipment provided by the invention; The axis of said second tilting section 133 and the angle β between the horizontal plane can be preferably 10 ° to 60 ° for greater than 0 ° to 80 °.Under this preferable case, can make molecular sieve and SiCl 4Also can fully react at first tilting section 131, and the unlikely end that gets into vertical section 132 because of the gravity effect fast.
Further under the preferable case, the length of said second tilting section 133 and vertical section 132 is than being 0.1-10: 1, and 0.2-9 more preferably: 1, further be preferably 0.3-9: 1.
Among the present invention, said gas-solid separator 2 is used for collecting and SiCl 4Molecular sieve after the gas contact.In this gas-solid separator, solid molecular sieves is separated with gas, thereby obtain the high-silica zeolite product.The various containers of above-mentioned purpose of can realizing all can be used as gas-solid separator 2 of the present invention, and the present invention can not have special qualification to its shape, for example can be for cylindric.Further under the preferable case, the bottom of said gas-solid separator 2 has the taper of opening for the end.Thereby the high-silica zeolite that obtains can be discharged from said opening.
Said gas-solid separator generally comprises charging aperture and top gas outlet.The other end of said first tilting section is communicated with said gas-solid separator, and the sectional area of said gas-solid separator is greater than the cross-sectional area of said tubular reactor body.Sectional area through making said gas-solid separator is greater than the cross-sectional area of said tubular reactor body, can realize making being suspended in SiCl originally 4Air-flow or SiCl 4The sedimentation of molecular sieve under the gravity effect in the mixed airflow of air-flow and carrier gas stream, thus realize gas solid separation.Further preferable case, the sectional area of said gas-solid separator is 2-10 with the ratio of the cross-sectional area of said tubular reactor body: 1, can fully realize the rapid subsidence of molecular sieve like this.In order to guarantee that further molecular sieve fully is deposited in the gas-solid separator, the present invention also height of preferred said gas-solid separator is not less than 5 meters, for example 5-10 rice.Further under the preferable case, the charging aperture of said gas-solid separator is positioned at the middle part of said gas-solid separator, can guarantee so on the one hand the molecular sieve that is deposited in the gas-solid separator bottom not to be produced to stir, and can also guarantee the sedimentation time fully on the other hand.
Further under the preferable case, said gas-solid separator also comprises the bottom solid outlet, is used to discharge the molecular sieve solid that separation obtains.Further under the preferable case, said gas-solid separator also comprises and is used to control the valve that said bottom solid outlet is opened and closed, thus can be in good time the molecular sieve solid of collecting in the gas-solid separator is discharged.
In order to make gas component in the post reaction mixture get into the absorption tower as far as possible and not discharge from above-mentioned opening, under the preferable case, the position that said gas-solid separator 2 is connected with tubular reactor 1 discharging opening is higher than the original position of said taper.Further under the preferable case, the position that said gas-solid separator 2 is connected with tubular reactor 1 discharging opening is positioned at the middle and upper part of said gas-solid separator 2, and gas-solid separator 2 is communicated with said absorption tower 3 through its top gas outlet.
Said absorption tower 3 is used to absorb excessive unreacted SiCl 4Thereby the gas that gas-solid separator is come out reaches discharge standard.Said absorption tower 3 can be conventional various absorption towers of using, this area, as long as can absorb SiCl 4Get final product.General alkali lye such as the sodium hydrate aqueous solution of using absorbs SiCl 4Therefore, among the present invention, said absorption tower 3 preferably includes an inlet and two outlets, and said inlet is communicated with gas-solid separator 2, is preferably placed at the middle and upper part on said absorption tower.Said two outlets lay respectively at the top and the bottom on said absorption tower, are respectively applied for emission gases (air) and absorb waste liquid.For SiCl in the air that guarantees to discharge 4Content is enough low, and under the preferable case, said absorption tower is a plurality of for series connection.A plurality of absorption towers of series connection are to SiCl 4Form multistage absorption.
Said raw material mixed cell 4 is used for different gas is mixed and/or gas is mixed with solid, and said raw material mixed cell 4 is communicated with said tubular reactor 1 through one in the said charging aperture.Said raw material mixed cell 4 can be used for only with gas with various (inert carrier gas and SiCl 4Gas) mix, also can be used for substep or simultaneously with gas with various (inert carrier gas and SiCl 4Gas) mix and gas is mixed with solid (molecular sieve), and mixture is delivered to tubular reactor 1 through one in the said charging aperture.
Therefore, according to one embodiment of the present invention, said raw material mixed cell 4 can comprise gas-solid blender and/or gas mixer, and gas-solid blender and/or gas mixer are communicated with said tubular reactor 1 through one in the said charging aperture.
Said charging aperture can be one or more, for example, and when said raw material mixed cell 4 is used for only with gas with various (inert carrier gas and SiCl 4When gas) mixing, when also promptly including only gas mixer, said charging aperture is a plurality of, and raw material mixed cell 4 is communicated with said tubular reactor 1 through one in a plurality of charging apertures, is used for carrying mist (inert carrier gas and SiCl to said tubular reactor 1 4The gaseous mixture of gas), other charging apertures in a plurality of charging apertures along body 13 radially and/or axial distribution, be used for to said tubular reactor 1 conveying solid substance (molecular sieve).At this moment, preferably, said charging aperture is 2-10; More even for gaseous mixture is mixed with molecular sieve, and the easier mixed gas of molecular sieve carries more preferably 4-10 of said charging aperture.
According to another one of the present invention preferred embodiment; Said charging aperture is one; Said raw material mixed cell 4 comprises gas-solid blender and gas mixer, and gas mixer is communicated with the gas-solid blender, and the gas-solid blender is communicated with said tubular reactor 1 through said charging aperture.All reactants were just mixed before getting into tubular reactor 1 fully like this, mixed more fully, evenly, thereby made molecular sieve and SiCl 4The contact of gas after getting into tubular reactor 1 is more all even fully, and the character of the product that obtains is consistent more.
Said gas mixer can be to well known to a person skilled in the art the various devices that can realize that the gas phase silicon tetrachloride mixes with carrier gas, for example, can be pipeline, and soon the gas phase silicon tetrachloride is sent in the pipeline simultaneously with carrier gas and mixed.Said gas-solid blender can be to well known to a person skilled in the art the various devices that gas phase silicon tetrachloride and/or carrier gas and molecular sieve are mixed that can be used in; For example said gas-solid blender can be cylinder mixer, and this cylinder mixer comprises cylindrical body and the grid that is positioned at cylindrical body.Said grid is preferably along the axial of cylindrical body and is fixed on the corrosion resistant plate on the cylindrical body inwall with spiralling mode; It is that gas phase silicon tetrachloride and molecular sieve are uniformly dispersed and increase time of contact of stock yard that grid is used to make raw material; The pitch of flase floor is preferably 0.1-1 rice; 0.2-0.7 rice more preferably, the width of flase floor (be grid from and the inwall of cylindrical body to the distance the axis of cylindrical body) be preferably cylindrical body diameter 1/3rd to 2/3rds.Further preferred said gas mixer and gas-solid blender are cylinder type, and the cylinder of the two is structure as a whole.
In order to obtain SiCl 4Gas, under the preferable case, the equipment of preparation molecular sieve of the present invention can also comprise a gasification installation, is used for liquid SiCl 4Gasification, said gasification installation is a gasification installation well known in the art, here no longer details.
Among the present invention, said inert carrier gas can be various at SiCl 4Be inert gasses under the condition of gas and molecular sieve reaction, promptly said inert carrier gas can be the various SiCl that do not disturb 4Gas and molecular sieve be at the gas of tubular reactor internal reaction, for example can be in air, nitrogen, helium, neon, argon gas and the xenon one or more.Because SiCl 4To water sensitive, therefore, under the preferable case, above-mentioned inert carrier gas flow is dry inert carrier gas flow, and further the water content of preferred said inert carrier gas flow is no more than 100ppm.
According to preferred implementation of the present invention, bonding apparatus is described equipment provided by the invention and prepares the process chart of method of molecular sieve as shown in Figure 2.Temperature is 200-600 ℃ molecular sieve a, carrier gas c and gas phase SiCl 4After raw material b mixes in raw material mixed cell 4, send in the tubular reactor 1 from the charging aperture of tubular reactor), molecular sieve a and SiCl 4Gas carries the contact of in tubular reactor 1, flowing down at inert carrier gas; Through the heater that is arranged on body tubular reactor 1 is heated simultaneously,, get into gas-solid separator 2 afterwards to guarantee the needed reaction temperature in the tubular reactor 1; In gas-solid separator 2; Molecular sieve d is deposited in the bottom of gas-solid separator 2, directly or regularly discharges inert carrier gas and excessive SiCl 4The gas then outlet through gas-solid separator 2 tops gets in the absorption tower 3, contact with absorbent alkali lye in the absorption tower 3, and carrier gas (tail gas e) is overflowed from alkali lye, the outlet at the 3 tops discharge from the absorption tower, SiCl 4Then, directly or regularly discharge f through outlet at bottom afterwards with alkaline reaction.
When adopting molecular sieve gas phase dealumination complement silicon equipment provided by the invention that molecular sieve is carried out the gas phase dealumination complement silicon; The condition of said gas phase dealumination complement silicon comprises that the solid content of molecular sieve is preferably greater than 98 weight %; The solid content of said molecular sieve is that molecular sieve is through the weight after the high-temperature roasting and the weight ratio before the roasting, the i.e. water content of the solid content of molecular sieve=100%-molecular sieve; The temperature of molecular sieve is 200-600 ℃, SiCl 4Temperature be 60-150 ℃, SiCl 4Be preferably 0.01-1 with the weight ratio of molecular sieve, further be preferably 0.05-0.6, molecular sieve and SiCl 4The contact temperature of gas is 250-700 ℃, further is preferably 300-650 ℃; SiCl 4With the time of staying of molecular sieve in tubular reactor be 10 seconds to 100 minutes, be preferably 1 minute to 20 minutes, SiCl 4With the time of staying of molecular sieve in tubular reactor be the value of the length of tubular reactor divided by the flow velocity gained of mixed material.Because mixed material is by SiCl 4Mix to obtain with molecular sieve and selectable inert carrier gas, so the flow velocity of mixed material is the flow velocity synthesis result of each composition.The flow velocity of inert carrier gas flow is preferably 0.015-3m/s, and more preferably 0.03-3m/s further is preferably 0.1-2.5m/s.With respect to diameter is that 0.01-1.5 rice, length are the tubular reactor of 50-95 rice, and the flow of molecular sieve is preferably 50-2000kg/ hour, further is preferably 100-1500kg/ hour, further is preferably 200-1200kg/ hour.The temperature of carrier gas stream is preferably 50-350 ℃, further is preferably 100-250 ℃.Because the temperature of the molecular sieve after the roasting is generally more than 300 ℃; Therefore the temperature of above-mentioned molecular sieve can obtain by tubular reactor is combined with roaster when the reaction beginning; Be under the preferable case; The equipment of preparation molecular sieve provided by the invention preferably is communicated with roaster; And as the upstream device of roaster; Can utilize the thermal source of the high temperature of molecular sieve after the roasting so on the one hand, start the dealumination complement silicon reaction as the dealumination complement silicon reaction, thus energy savings; Can also save the time of heating molecular sieve on the other hand, be reflected in the short time and can fully carry out thereby make.But, only depend on the requirement that can not satisfy the degree of further raising dealumination complement silicon reaction from the heat of roaster.The present invention is provided with the tubular reactor of heater through use; Therefore in course of reaction; Can in time the material in the tubular reactor be heated through the heater of tubular reactor; Thereby the reaction temperature of pipeline section also can improve the carrying out that reaction temperature satisfies the aluminium-eliminating and silicon-replenishing reaction of higher degree in the assurance tubular reactor, and then can obtain the more better product of stability of high silica alumina ratio.
The equipment of preparation molecular sieve provided by the invention can be used for various molecular sieves are carried out the gas phase dealumination complement silicon, and for example said molecular sieve can be the Y zeolite of different content of rare earth, with RE 2O 3Meter, said Y zeolite middle rare earth content can be 10-20 weight %.
Following embodiment will further explain the present invention, but therefore not limit the present invention.
The method that embodiment 1-5 is used to that the equipment of preparation molecular sieve provided by the invention is described and prepares molecular sieve.
Embodiment 1
Used thickness is that 3 millimeters the industrial trade mark is the equipment that the stainless steel of NiCr18Ti is made preparation molecular sieve shown in Figure 2, and wherein the body 13 of tubular reactor 1 is by first tilting section 131, vertically section 132 and second tilting section 133 constitutes, and the length of first tilting section 131 is 20 meters; Diameter is 0.8 meter, and vertically the length of section 132 is 40 meters, and diameter is 0.8 meter; The length of second tilting section 133 is 15 meters; Diameter is 0.8 meter, and vertically section 132 is perpendicular to horizontal plane, and the axis of first tilting section 131 and the angle between the horizontal plane are 75 ° (promptly the angle between first tilting section 131 and the vertical section 132 is 15 °); The axis of second tilting section 133 and the angle β between the horizontal plane are 65 ° (promptly the angle between second tilting section 133 and the vertical section 132 is 25 °); The port of second tilting section 133 is a charging aperture, and the top of gas-solid separator 2 is that diameter is that 6 meters, height are 14 meters cylindrical, and the bottom is for having the opening taper; Cone angle is 45 °; And opening part is provided with valve, and discharging opening is positioned at apart from the gas-solid separator top 1 meter position, fills the sodium hydrate aqueous solution that concentration is 10 mol in the absorption tower 3; Connect through conduit between absorption tower 3 and the gas-solid separator 2, conduit gos deep in the sodium hydrate aqueous solution; Raw material mixed cell 4 comprises that length is that 5 meters, diameter are 0.8 meter cylinder mixer; One end of cylinder mixer is communicated with charging aperture, is provided with the molecular sieve inlet along the axial position apart from 2.5 meters of charging apertures of cylinder mixer, and entering the mouth to this cylindrical section mixer inner walls of charging aperture from this molecular sieve is distributed with one group of spiralling stainless steel flase floor; The pitch of flase floor is 0.3 meter; The width of flase floor is 0.4 meter, and this cylinder mixer is divided into two parts thus, and first is as gas mixer; Second portion is provided with flase floor, thereby as the gas-solid blender.
According to shown in Figure 2, be the SiCl that 100 ℃ dry air and temperature is 90 ℃ with temperature 4After gas is sent into gas mixer in the raw material mixed cell 4 and is mixed; With get into from the molecular sieve of pipeline inlet, be that 600 ℃ the Y zeolite that contains rare earth (character is as shown in table 1) is to mix the back the gas-solid blender to be sent into continuously in the body 13 of tubular reactor 1 by charging aperture in being provided with the pipeline of grid from the temperature of roaster; Body 13 with tubular reactor is divided into 15 sections simultaneously; 5 meters of every segment lengths; Outer wall on every section body twines a heat tape tubular reactor is heated, and makes the temperature of each several part in the tubular reactor 1 be 400 ℃, gets into the SiCl of raw material mixed cell 4 4Control and SiCl by mass flowmenter with the mixed gas flow of inert carrier gas 4With the weight ratio of molecular sieve be 0.30, the inlet amount of molecular sieve is 800kg/ hour, it is 10 minutes that the flow of mist makes the time of staying of molecular sieve in tubular reactor 1.After reaction is carried out 1 hour, gas-solid separator 2 interior molecular sieves are discharged from the opening of conical lower portion, after pulling an oar, wash, filter with decationized Y sieve water afterwards and in 120 ℃ of baking ovens, drying, obtain high-silica zeolite A, its main character is listed in the table 2.
Embodiment 2
Used thickness is that 3 millimeters the industrial trade mark is the equipment that the stainless steel of NiCr18Ti is made preparation molecular sieve shown in Figure 2, and wherein the body 13 of tubular reactor 1 is by first tilting section 131, vertically section 132 and second tilting section 133 constitutes, and the length of first tilting section 131 is 20 meters; Diameter is 0.4 meter, and vertically the length of section 132 is 50 meters, and diameter is 0.4 meter; The length of second tilting section 133 is 20 meters; Diameter is 0.4 meter, and vertically section 132 is perpendicular to horizontal plane, and the axis of first tilting section 131 and the angle between the horizontal plane are 55 ° (promptly the angle between first tilting section 131 and the vertical section 132 is 35 °); The axis of second tilting section 133 and the angle β between the horizontal plane are 55 ° (promptly the angle between second tilting section 133 and the vertical section 132 is 35 °); The port of second tilting section 133 is a charging aperture, and the top of gas-solid separator 2 is that diameter is that 5 meters, height are 10 meters cylindrical, and the bottom is for having the opening taper; Cone angle is 35 °; And opening part is provided with valve, and discharging opening is positioned at apart from the gas-solid separator top 2 meters position, fills the sodium hydrate aqueous solution that concentration is 1 mol in the absorption tower 3; Connect through conduit between absorption tower 3 and the gas-solid separator 2, conduit gos deep in the sodium hydrate aqueous solution; Raw material mixed cell 4 comprises that length is that 5 meters, diameter are 0.8 meter cylinder mixer; One end of cylinder mixer is communicated with charging aperture, is provided with the molecular sieve inlet along the axial position apart from 2.5 meters of charging apertures of cylinder mixer, and entering the mouth to this cylindrical section mixer inner walls of charging aperture from this molecular sieve is distributed with one group of spiralling stainless steel flase floor; The pitch of flase floor is 0.3 meter; The width of flase floor is 0.4 meter, and this cylinder mixer is divided into two parts thus, and first is as gas mixer; Second portion is provided with flase floor, thereby as the gas-solid blender.
According to shown in Figure 2, be the SiCl that 200 ℃ dry air and temperature is 130 ℃ with temperature 4After gas is sent into gas mixer in the raw material mixed cell 4 and is mixed; With get into from the molecular sieve of pipeline inlet, be that 500 ℃ the Y zeolite that contains rare earth (character is as shown in table 1) is to mix the back the gas-solid blender to be sent into continuously in the body 13 of tubular reactor 1 by charging aperture in being provided with the pipeline of grid from the temperature of roaster; Body 13 with tubular reactor is divided into 9 sections simultaneously; 10 meters of every segment lengths; Outer wall on every section body twines a heat tape tubular reactor is heated, and makes the temperature of each several part in the tubular reactor 1 be 500 ℃, gets into the SiCl of raw material mixed cell 4 4Control and SiCl by mass flowmenter with the mixed gas flow of inert carrier gas 4With the weight ratio of molecular sieve be 0.55, the inlet amount of molecular sieve is 700kg/ hour, it is 15 minutes that the flow of mist makes the time of staying of molecular sieve in tubular reactor.After reaction is carried out 2 hours, gas-solid separator 2 interior molecular sieves are discharged from the opening of conical lower portion, after pulling an oar, wash, filter with decationized Y sieve water afterwards and in 120 ℃ of baking ovens, drying, obtain high-silica zeolite B, its main character is listed in the table 2.
Embodiment 3
Used thickness is that 3 millimeters the industrial trade mark is that the stainless steel of NiCr18Ti is made molecular sieve gas phase shown in Figure 2 and mended silicon equipment, and wherein the body 13 of tubular reactor 1 is by first tilting section 131, vertically section 132 and second tilting section 133 constitutes, and the length of first tilting section 131 is 15 meters; Diameter is 1.2 meters, and vertically the length of section 132 is 35 meters, and diameter is 1.2 meters; The length of second tilting section 133 is 30 meters; Diameter is 1.2 meters, and vertically section 132 is perpendicular to horizontal plane, and the axis of first tilting section 131 and the angle between the horizontal plane are 45 ° (promptly the angle between first tilting section 131 and the vertical section 132 is 45 °); The axis of second tilting section 133 and the angle β between the horizontal plane are 45 ° (promptly the angle between second tilting section 133 and the vertical section 132 is 45 °); The port of second tilting section 133 is a charging aperture, and the top of gas-solid separator 2 is that diameter is that 9 meters, height are 12 meters cylindrical, and the bottom is for having the opening taper; Cone angle is 30 °; And opening part is provided with valve, and discharging opening is positioned at apart from the gas-solid separator top 4 meters position, fills the sodium hydrate aqueous solution that concentration is 1 mol in the absorption tower 3; Connect through conduit between absorption tower 3 and the gas-solid separator 2, conduit gos deep in the sodium hydrate aqueous solution; Raw material mixed cell 4 comprises that length is that 5 meters, diameter are 0.8 meter cylinder mixer; One end of cylinder mixer is communicated with charging aperture, is provided with the molecular sieve inlet along the axial position apart from 2.5 meters of charging apertures of cylinder mixer, and entering the mouth to this cylindrical section mixer inner walls of charging aperture from this molecular sieve is distributed with one group of spiralling stainless steel flase floor; The pitch of flase floor is 0.3 meter; The width of flase floor is 0.4 meter, and this cylinder mixer is divided into two parts thus, and first is as gas mixer; Second portion is provided with flase floor, thereby as the gas-solid blender.
According to shown in Figure 2, be the SiCl that 140 ℃ dry air and temperature is 80 ℃ with temperature 4After gas is sent into gas mixer in the raw material mixed cell 4 and is mixed; With get into from the molecular sieve of pipeline inlet, be that 300 ℃ the Y zeolite that contains rare earth (character is as shown in table 1) is to mix the back the gas-solid blender to be sent into continuously in the body 13 of tubular reactor 1 by charging aperture in being provided with the pipeline of grid from the temperature of roaster; Body 13 with tubular reactor is divided into 16 sections simultaneously; 5 meters of every segment lengths; Outer wall on every section body twines a heat tape tubular reactor is heated, and makes the temperature of each several part in the tubular reactor 1 be 300 ℃, gets into the SiCl of raw material mixed cell 4 4Control and SiCl by mass flowmenter with the mixed gas flow of inert carrier gas 4With the weight ratio of molecular sieve be 0.05, the inlet amount of molecular sieve is 1000kg/ hour, it is 1 minute that the flow of dry air makes the time of staying of molecular sieve in tubular reactor.After reaction is carried out 1 hour, gas-solid separator 2 interior molecular sieves are discharged from the opening of conical lower portion, after pulling an oar, wash, filter with decationized Y sieve water afterwards and in 120 ℃ of baking ovens, drying, obtain high-silica zeolite C, its main character is listed in the table 2.
Embodiment 4
Method according to embodiment 3 prepares high-silica zeolite, and different is that the length of tubular reactor 1 is 25 meters; Wherein the length of first tilting section 131 is 5 meters, and diameter is 1.2 meters, and vertically the length of section 132 is 10 meters; Diameter is 1.2 meters, and the length of second tilting section 133 is 10 meters, and diameter is 1.2 meters; Body 13 with tubular reactor is divided into 5 sections simultaneously, 5 meters of every segment lengths, and the outer wall on every section body twines a heat tape tubular reactor is heated; Make the temperature of each several part in the tubular reactor 1 be 300 ℃, the inlet amount of molecular sieve is 1000kg/ hour, and it was 30 seconds that the flow of dry air makes the time of staying of molecular sieve in tubular reactor; Obtain high-silica zeolite D, its main character is listed in the table 2.
Embodiment 5
Method according to embodiment 3 prepares high-silica zeolite, and different is, it is 40 minutes that the flow of mist makes the time of staying of molecular sieve in tubular reactor, obtains high-silica zeolite E, and its main character is listed in the table 2.
Table 1
The Y zeolite that contains rare earth Embodiment 1 Embodiment 2 Embodiment 3
Lattice constant, nm 2.466 2.466 2.466
Relative crystallinity, % 54 52 49
Framework si-al ratio (SiO 2/Al 2O 3Mol ratio) 5.11 5.11 5.11
Lattice avalanche temperature, ℃ 975 972 970
Specific area, m 2/g 673 665 648
Na 2O content, weight % 4.5 4.4 4.1
RE 2O 3Content, weight % 11.9 13.2 16.3
Table 2
Figure BSA00000313215200171
Can find out that from the result of table 2 compare with industrial REY, adopting the framework si-al ratio of the molecular sieve that makes of equipment provided by the invention is SiO 2/ Al 2O 3Mol ratio improves greatly, shows that dealumination complement silicon is effective.In addition; Can find out from the result of table 2, compare, adopt relative crystallinity, lattice avalanche temperature and the specific area of the molecular sieve that equipment provided by the invention makes obviously to improve with industrial REY; Sodium oxide content obviously reduces, and shows the excellent performance of the molecular sieve that equipment provided by the invention makes.
Embodiment 6-10 is used to explain that the high-silica zeolite that adopts embodiment 1-5 to make prepares catalyst.
According to (material butt) molecular sieve: kaolin: boehmite: aluminium colloidal sol=38: 30: 22: 10 part by weight 450 ℃ of following spray-dryings, obtains spherical catalytic cracking catalyst then with above-mentioned mixing of materials, making beating.High-silica zeolite A, B, C, D and E that molecular sieve selects for use embodiment 1-5 to make respectively obtain catalyst A-1, A-2, A-3, A-4, A-5 respectively, and its main character is listed in the table 3.
Comparative Examples 1
Adopt industrial REY type molecular sieve (main character is listed in the table 2) preparation catalyst according to the method described above, the gained catalyst is counted reference catalyst CC-1, and its main character is listed in the table 3.
The catalytic cracking performance test of catalyst
Light oil microactivity is estimated: the light oil microactivity that adopts standard method (seeing volumes such as " petrochemical industry analytical method " (RIPP test method) Yang Cuiding, Science Press, the nineteen ninety publication) assess sample of RIPP92-90; The catalyst loading amount is 5.0g; Reaction temperature is 460 ℃, and feedstock oil is boiling range 235-337 ℃ huge port light diesel fuel, and product is made up of gas chromatographic analysis; Calculate light oil microactivity according to the product composition, the result is in table 3.
Light oil microactivity (MA)=(being lower than gasoline output+gas yield+coke output of 216 ℃ in the product)/charging total amount * 100%
Residual oil cracking performance evaluation condition: catalyst is earlier at 800 ℃, and 100% steam aging 12 hours is estimated on ACE (fixed fluidized bed) device then, and feedstock oil is military three heavy oil (character is seen table 4) that mix, 500 ℃ of reaction temperatures, and agent weight of oil ratio is 4.
Wherein, conversion ratio=yield of gasoline+yield of liquefied gas+dry gas yield+coking yield
Yield of light oil=yield of gasoline+diesel yield
Liquid yield=liquefied gas+gasoline+diesel oil
Coke selectivity=coke yield/conversion ratio
Estimate the catalytic cracking performance of the catalyst of embodiment 6-10 and Comparative Examples 1 preparation according to the method described above respectively, the result lists in table 5.
Table 3
Figure BSA00000313215200191
Can find out that from the result of table 3 adopt the pore volume and the specific area of the catalyst that is prepared by equipment provided by the invention obviously to increase, micro-activity obviously improves.
Table 4
Figure BSA00000313215200201
Table 5
Catalyst A-1 A-2 A-3 A-4 A-5 CC-1
Product distributes, weight %
Dry gas 1.12 1.11 1.13 1.17 1.15 1.23
Liquefied gas 13.19 13.69 13.08 14.29 14.45 13.01
Coke 4.91 4.85 5.01 5.11 5.15 5.75
Gasoline 55.69 57.31 55.78 53.17 52.29 47.17
Diesel oil 17.69 17.03 17.79 17.97 18.15 19.91
Heavy oil 7.4 6.01 7.21 8.29 8.81 12.93
Add up to 100 100 100 100 100 100
Conversion ratio, weight % 74.91 76.96 75 73.74 73.04 67.16
Coke selectivity, weight % 6.55 6.30 6.68 6.93 7.05 8.56
Yield of light oil, weight % 73.38 74.34 73.57 71.14 70.44 67.08
Liquid yield, weight % 86.57 88.03 86.65 85.43 84.89 80.09
Can find out that from the result of table 5 CC-1 compares with reference catalyst, adopting the molecular sieve that is made by equipment provided by the invention is that the catalyst that active component prepares has higher conversion ratio, higher liquid yield and yield of light oil, lower coke selectivity.

Claims (19)

1. an equipment for preparing molecular sieve is characterized in that, this equipment comprises tubular reactor (1), gas-solid separator (2), absorption tower (3) and raw material mixed cell (4);
Said tubular reactor (1) comprises heater, at least one charging aperture, discharging opening and body (13), and said heater can heat body (13), and charging aperture in the said charging aperture and discharging opening lay respectively at two ends of said body (13);
Said gas-solid separator (2) is communicated with tubular reactor (1) through said discharging opening; The top of said gas-solid separator (2) is communicated with said absorption tower (3), and the position that said gas-solid separator (2) is connected with discharging opening is lower than the position that said gas-solid separator (2) is connected with said absorption tower (3);
Said raw material mixed cell (4) is used for different gas is mixed and/or gas is mixed with solid, and said raw material mixed cell (4) is communicated with said tubular reactor (1) through one in the said charging aperture.
2. equipment according to claim 1, wherein, said raw material mixed cell (4) comprises gas-solid blender and/or gas mixer, said gas-solid blender and/or gas mixer are communicated with said tubular reactor (1) through one in the said charging aperture.
3. equipment according to claim 1; Wherein, said charging aperture is one, and said raw material mixed cell (4) comprises gas-solid blender and gas mixer; Gas mixer is communicated with the gas-solid blender, and the gas-solid blender is communicated with said tubular reactor (1) through said charging aperture.
4. equipment according to claim 1, wherein, the length of said tubular reactor (1) is 5-100 rice, diameter is a 0.01-1.5 rice.
5. according to claim 1 or 4 described equipment; Wherein, Said body (13) comprises first tilting section (131) and vertical section (132); One end of said first tilting section (131) and an end of said vertical section (132) join, and said discharging opening is positioned at the other end of said first tilting section (131), and the position that said first tilting section (131) is connected with said vertical section (132) is higher than the position that said discharging opening belongs to.
6. equipment according to claim 5, wherein, the angle between said first tilting section (131) and the vertical section (132) is greater than 10 ° to 90 °.
7. equipment according to claim 6, wherein, the angle between said first tilting section (131) and the vertical section (132) is 30 ° to 80 °.
8. equipment according to claim 5, wherein, the length of said first tilting section (131) and vertical section (132) is than being 0.1-10: 1.
9. equipment according to claim 5; Wherein, Said body (13) also comprises second tilting section (133), and an end of said second tilting section (133) and the other end of said vertical section (132) join, and said charging aperture is positioned at the other end of said second tilting section (133).
10. equipment according to claim 9, wherein, the position at said charging aperture place is higher than said second tilting section (133) and the said vertical section position that (132) are connected.
11. equipment according to claim 10, wherein, the angle between said second tilting section (133) and the vertical section (132) is greater than 10 ° to 90 °.
12. equipment according to claim 11, wherein, the angle between said second tilting section (133) and the vertical section (132) is 30 ° to 80 °.
13. according to claim 9 or 10 described equipment, wherein, the length of said second tilting section (133) and vertical section (132) is than being 0.1-10: 1.
14. equipment according to claim 1, wherein, said heater is for being arranged in said body (13) outer wall and/or inner heat tape, steam jacket, the spiral heater one or more.
15. equipment according to claim 14, wherein, said heater is a heat tape, and said heat tape is many, and body 13 is divided into multistage, twines a heat tape respectively at the outer wall of every section body 13.
16. equipment according to claim 15, wherein, the length of every section body 13 is 2-20 rice.
17. equipment according to claim 1, wherein, the bottom of said gas-solid separator (2) has the taper of opening for the end.
18. equipment according to claim 17, wherein, the position that said gas-solid separator (2) is connected with discharging opening is higher than the original position of said taper.
19. equipment according to claim 1, wherein, said gas mixer is a pipeline, and said gas-solid blender is the gas-solid jet mixer.
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TWI614214B (en) * 2012-10-26 2018-02-11 China Petrochemical Technology Co Ltd Method and apparatus for preparing molecular sieves and catalysts for catalytic cracking

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