CN1024513C - Wood core pattern-rolled glass fiber reinforced plastic decoration material and mfg. method thereof - Google Patents
Wood core pattern-rolled glass fiber reinforced plastic decoration material and mfg. method thereof Download PDFInfo
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- CN1024513C CN1024513C CN 92109394 CN92109394A CN1024513C CN 1024513 C CN1024513 C CN 1024513C CN 92109394 CN92109394 CN 92109394 CN 92109394 A CN92109394 A CN 92109394A CN 1024513 C CN1024513 C CN 1024513C
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- resin
- reinforced plastic
- reel
- fiber reinforced
- glass fiber
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Abstract
The present invention relates to a decorative material, particularly to a wood-core pattern rolled glass fibre reinforced plastic decorative material. Because after wood dips resin, the integral strength, the hardness and other indexes of the wood are excellent, the wood can be widely applied to floor blocks, ceilings and protective walls. The present invention has the effect of high hardness, wear resistance and flame resistance. The present invention is a composite material with the advantages of novel structure and multiple purposes.
Description
What the present invention relates to is a kind of reel rolled glass fiber reinforced plastic decoration material, and it can be used to make dividing plate, floor and similar ornament materials.
In the daily life, many ornament materials that people use always bring comfortable and attractive in appearance to living environment, and the kind of material itself also is multifarious, and sheet material just has wood block floor, floor board block, plastic floor leather and carpet etc. on the spot.The appearance of these materials has solved the difficult problem of many daily lifes, but there is such or such shortcoming more or less in they on various performances, and plastic flooring is inexpensive, but toxic side effect, color is not full, and not wear-resisting, aging easily and damage.
Main purpose of the present invention provides a kind of reel rolled glass fiber reinforced plastic decoration material, and it is by the dipping of reel by the one or many heat reactive resin, a kind of bag core laminated material that is composited again.
Another object of the present invention is to provide a kind of method for preparing reel rolled glass fiber reinforced plastic decoration material of the present invention by dry shaping, vacuum impregnation and technology such as compound.
Simple procedure of the present invention is such, used timber is being selected the back blanking, polish then, decolouring, painted, next timber is dried, under the condition that vacuumizes, carry out the heat of immersion cured resin, solidify then, carry out glass fabric dipping lacquer and process such as compound again, thereby obtain reel rolled glass fiber reinforced plastic decoration material of the present invention.
Be described with regard to accompanying drawing of the present invention below:
Fig. 1 is the sectional view of rolled glass fiber reinforced plastic decoration material of the present invention, wherein, the 1st, reel, the 2nd, the resin of dipping, the 3rd, dipping lacquer, the 4th, the glass fabric of impregnating resin.
Fig. 2 is the sectional view of wood block floor, wherein, the 1st, the resin of surface-coated, the 2nd, the reel of splicing.
Fig. 3 is the plastic flooring sectional view that tissue layer is arranged, wherein, the 1st, resin, the 2nd, fabric, the 3rd, filler.
Fig. 4 is an individual layer plastic flooring sectional view, wherein, the 1st, resin, 2 fillers.
Be described with regard to detailed structure of the present invention and method below, just to the primary structure of product, any minor variations on basis of the present invention is all among the scope that the present invention requires in description described here.
Owing to consider factors such as price, quality, general ultimate cost 30-40 unit/square metre, so require raw material-timber is selected.But in fact, the timber of any kind of can both adopt method of the present invention to process the reel rolled glass fiber reinforced plastic decoration material that the present invention now states.After selecting materials, according to the production equipment ability of reality and/or the demand in user and/or market, with plank by the thick openpore that is processed into unified specification of length and width.
In fact, thickness to openpore is hard-core, but considers that the openpore impregnating depth will have influence on the stability of final products, generally the openpore thickness in monolayer is designed between the 1-6 millimeter, under the situation that has special thickness to require, also can adopt the layering graded impregnation, overall composite methods.
Because the color of openpore differs, and causes the final products aberration very big, influences the outward appearance of final products, therefore, openpore polished processing after, still need and decolour.The decolouring of timber is to adopt ways more of the prior art, generally adopts chemical method, openpore is placed to handle bathe, and stirs, and can keep bathing temperature where necessary in higher level, in decolouring, adopts low-speed mixer to stir so that the color and luster uniformity.
Openpore after decolouring, in fact usually need painted, in method of the present invention and product, not necessarily painted, owing to during actual the use color is had requirement widely, and painted later product is much higher on use value, and therefore, the present invention is with the part of artistic coloring as technology.
Blank after painted is dried, and this is important in a preprocessing process link.The front is mentioned, because the existence of moisture, may make final products cause the unstability of preserving or using, because the big or small thickness of base material and the influence of other factors, the control of concrete moisture is difficult consistent benchmark, but the present invention in about 4 millimeters of base material thickness, length and width under the situation of 150-300 millimeter, 100-120 ℃ of drying chamber temperature, blank advances with the speed of per second 0.25-0.5 rice, about 15-80 of time of staying second.
The above-mentioned oven dry first time, the technician has the ability to adjust according to different external condition and blank condition fully in practical operation, in this not narration one by one.
The used heating of above-mentioned drying chamber can be in different ways, as infra-red drying, hot air, deep fat drying system and other mode of heating, as heating using microwave etc., mode of heating can be varied, as long as reach the requirement of the present invention to the base material, which kind of all is an acceptable in concrete employing, all within category of the present invention.
After the oven dry of base material, what carry out is critical process of the present invention, vacuum impregnation.Our inventive concept is such, the base material is placed under the vacuum condition to help the effusion of timber inner air, because the existence of these air, make maceration extract can only rest on the surface or the shallow-layer of base material, like this, just can not obtain the base material of excellent performance of the presently claimed invention, when maceration extract is impregnated into base material fiber deep under vacuum condition, even under the thin situation of base material, the base material is soaked into fully, base material fiber is by resin-coating, can make the base material obtain very high intensity and hardness, again because base material itself absorbs moisture hardly, therefore storing and using the medium-term and long-term instability that can not cause product, as warpage because of suction, distortion, mouldy etc.
The concrete mode of vacuumizing can adopt vacuum pump or steam to spray, and this can select.
The base material is placed in negative-pressure cup, vacuumized then, have mixer in the described negative-pressure cup, so that the base material bears the uniformity of level of vacuum, the rotating speed of mixer is at 50-80 rev/min, and the vacuum of negative-pressure cup maintains 200-300mmHg4 hour.
Maceration extract described here refers to liquid state, and (or normal temperature is down solid-state or is thick, must the heating after be in a liquid state) heat reactive resin, as epoxy resin, unsaturated polyester resin, thermoset acrylics series plastics etc., they respectively have characteristics, better with the epoxy resin combination property, but price is more expensive, the unsaturated polyester resin price is lower, but its hardness and abrasion resistance are more inferior, and the transparency of acrylic resin is good especially, and be characteristic on the texture of demonstration timber, except above-mentioned resin, the resin that other is available such as organic silicones, its surface tension are low especially can be used under some special occasions, the waterproof fire-retardant resin mixture is arranged in addition also in the scope that the present invention considers.
With the base material hot-press solidifying after the vacuum impregnation, at this moment just form the blockboard of resin-coating as shown in Figure 1.Be actually resin and reel combines together.
The base material of precuring can carry out following processing when needed: 1) cotton ginning, equipment are the multistation hydraulic presses, technological parameter: P
0=320 kg/cm, P
1=200-250 kg/cm.P described here
0Be system pressure, P
1Be operating pressure; 2) secondary coloring, this is with painted base material through cotton ginning once, carries out artistic coloring as required again, the product in this stage is carried out dipping lacquer handle, at this moment described dipping lacquer is handled and is adopted polyester lacquer, epoxy resin coating etc. other coats with lacquer class or their mixture.Base material behind the dipping lacquer and the glass fabric behind the dipping lacquer are combined with each other.Compound used equipment has calender etc.80-120 ℃ of general control temperature, nip 0.2-0.5 millimeter+thickness of slab, speed is 60 rev/mins.Then the material after compound is carried out surperficial embossing, certainly, ganoid product also is one of product of the present invention, but the time as floor board block, surface band line can prevent to skid, and at last with base material baking and curing, has so just obtained reel rolled glass fiber reinforced plastic decoration material of the present invention.
Ornament materials with explained hereafter of the present invention is come out can be processed into multiple product on demand, as can be used as floor board block under different occasions, wall panel or revetment, the ceiling material of ceiling.Because its brand new and notion, another new product in the ornament materials beyond doubt.
Determine protection scope of the present invention with claim below, this is the explanation to claimed scope, is not to limit, and all adopt the accommodation of the present invention's design all to fall among the scope of the present invention.
Claims (9)
1, a kind of reel rolled glass fiber reinforced plastic decoration material, it is characterized in that reel inside is impregnated with heat reactive resin, reel and heat reactive resin are integrally curing, there is embossing on surface after dipping solidifies, base material after the embossing is coated by dipping lacquer, at the glass fabric of its compound one deck dipping lacquer in bottom, at the embossing of dipping lacquer upper surface.
2, the described ornament materials of claim 1 is characterized in that, dipping lacquer is epoxy resin, not saturated polyester, thermosetting acrylic resin, organic siliconresin.
3, the preparation method of the described reel rolled glass fiber reinforced plastic decoration material of claim 1, comprise select materials, blanking, polishing, decolouring, painted, oven dry, heat reactive resin dipping, curing, cotton ginning, dipping lacquer, glass fabric are compound, embossing and solidifying again.It is characterized in that dried reel carries out the heat reactive resin dipping under vacuum condition.
4, the preparation method of the described reel rolled glass fiber reinforced plastic decoration material of claim 3, the vacuum that it is characterized in that heat of immersion cured resin under the described vacuum condition is 200-300mmHg, 4 hours time.
5, claim 3 or 4 described methods is characterized in that blank also must stir during vacuum impregnation in negative-pressure cup, mixing speed is 50-80 rev/min.
6, the method described in the claim 3 is characterized in that described heat reactive resin is epoxy resin, thermosetting acrylic resin, unsaturated polyester resin, organic siliconresin.
7, the described method of claim 3, it is fire-retardant it is characterized by described heat reactive resin.
8, the described method of claim 3 is characterized in that decolouring is to carry out, and adopts chemical decolorization in the decolouring still.
9, the described method of claim 3 is characterized in that, the temperature of oven dry is 100-120 ℃, and base material walking speed is the 0.25-0.5 meter per second, and the time is 15-80 second.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92109394 CN1024513C (en) | 1992-08-15 | 1992-08-15 | Wood core pattern-rolled glass fiber reinforced plastic decoration material and mfg. method thereof |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN 92109394 CN1024513C (en) | 1992-08-15 | 1992-08-15 | Wood core pattern-rolled glass fiber reinforced plastic decoration material and mfg. method thereof |
Publications (2)
Publication Number | Publication Date |
---|---|
CN1068775A CN1068775A (en) | 1993-02-10 |
CN1024513C true CN1024513C (en) | 1994-05-18 |
Family
ID=4944126
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN 92109394 Expired - Fee Related CN1024513C (en) | 1992-08-15 | 1992-08-15 | Wood core pattern-rolled glass fiber reinforced plastic decoration material and mfg. method thereof |
Country Status (1)
Country | Link |
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CN (1) | CN1024513C (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1047345C (en) * | 1991-11-22 | 1999-12-15 | 道格拉斯产品股份有限公司 | Synthetic resin solid surface material and method of making same |
CN1516646B (en) * | 2001-05-10 | 2012-12-26 | 佩尔戈(欧洲)股份公司 | Embossed decorative boards |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1074716C (en) * | 1997-05-08 | 2001-11-14 | 孙祥琪 | Manufacture of organic glass plate with sandwiched natural flowers |
ES2168045B2 (en) * | 1999-11-05 | 2004-01-01 | Ind Aux Es Faus Sl | NEW DIRECT LAMINATED FLOOR. |
-
1992
- 1992-08-15 CN CN 92109394 patent/CN1024513C/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1047345C (en) * | 1991-11-22 | 1999-12-15 | 道格拉斯产品股份有限公司 | Synthetic resin solid surface material and method of making same |
CN1516646B (en) * | 2001-05-10 | 2012-12-26 | 佩尔戈(欧洲)股份公司 | Embossed decorative boards |
Also Published As
Publication number | Publication date |
---|---|
CN1068775A (en) | 1993-02-10 |
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