CN102444580B - With the digital compressor of across-the-line starting brushless permanent magnet electromotor - Google Patents

With the digital compressor of across-the-line starting brushless permanent magnet electromotor Download PDF

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Publication number
CN102444580B
CN102444580B CN201010537890.1A CN201010537890A CN102444580B CN 102444580 B CN102444580 B CN 102444580B CN 201010537890 A CN201010537890 A CN 201010537890A CN 102444580 B CN102444580 B CN 102444580B
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CN
China
Prior art keywords
permanent magnet
core body
rotor
thermomechanical components
digital compression
Prior art date
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Active
Application number
CN201010537890.1A
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Chinese (zh)
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CN102444580A (en
Inventor
V·法戈
曹平山
李欣
刘强
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Copeland Europe GmbH
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Emerson Electric Co
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Publication date
Application filed by Emerson Electric Co filed Critical Emerson Electric Co
Priority to CN201010537890.1A priority Critical patent/CN102444580B/en
Priority to US13/876,203 priority patent/US20140147294A1/en
Priority to EP11828155.9A priority patent/EP2622224A4/en
Priority to PCT/CN2011/080488 priority patent/WO2012041259A1/en
Publication of CN102444580A publication Critical patent/CN102444580A/en
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Publication of CN102444580B publication Critical patent/CN102444580B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01CROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/08Rotary pistons
    • F01C21/0809Construction of vanes or vane holders
    • F01C21/0818Vane tracking; control therefor
    • F01C21/0854Vane tracking; control therefor by fluid means
    • F01C21/0863Vane tracking; control therefor by fluid means the fluid being the working fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C11/00Combinations of two or more machines or pumps, each being of rotary-piston or oscillating-piston type; Pumping installations
    • F04C11/008Enclosed motor pump units
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B17/00Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • F04B17/03Pumps characterised by combination with, or adaptation to, specific driving engines or motors driven by electric motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B35/00Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for
    • F04B35/04Piston pumps specially adapted for elastic fluids and characterised by the driving means to their working members, or by combination with, or adaptation to, specific driving engines or motors, not otherwise provided for the means being electric
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/008Hermetic pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C23/00Combinations of two or more pumps, each being of rotary-piston or oscillating-piston type, specially adapted for elastic fluids; Pumping installations specially adapted for elastic fluids; Multi-stage pumps specially adapted for elastic fluids
    • F04C23/02Pumps characterised by combination with, or adaptation to, specific driving engines or motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C27/00Sealing arrangements in rotary-piston pumps specially adapted for elastic fluids
    • F04C27/005Axial sealings for working fluid
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C28/00Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids
    • F04C28/24Control of, monitoring of, or safety arrangements for, pumps or pumping installations specially adapted for elastic fluids characterised by using valves controlling pressure or flow rate, e.g. discharge valves or unloading valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • F04C29/0042Driving elements, brakes, couplings, transmissions specially adapted for pumps
    • F04C29/0085Prime movers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/02Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents
    • F04C18/0207Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form
    • F04C18/0215Rotary-piston pumps specially adapted for elastic fluids of arcuate-engagement type, i.e. with circular translatory movement of co-operating members, each member having the same number of teeth or tooth-equivalents both members having co-operating elements in spiral form where only one member is moving
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C18/00Rotary-piston pumps specially adapted for elastic fluids
    • F04C18/30Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members
    • F04C18/34Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members
    • F04C18/356Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member
    • F04C18/3562Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation
    • F04C18/3564Rotary-piston pumps specially adapted for elastic fluids having the characteristics covered by two or more of groups F04C18/02, F04C18/08, F04C18/22, F04C18/24, F04C18/48, or having the characteristics covered by one of these groups together with some other type of movement between co-operating members having the movement defined in group F04C18/08 or F04C18/22 and relative reciprocation between the co-operating members with vanes reciprocating with respect to the outer member the inner and outer member being in contact along one line or continuous surfaces substantially parallel to the axis of rotation the surfaces of the inner and outer member, forming the working space, being surfaces of revolution
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00Components
    • F04C2240/40Electric motor

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Compressor (AREA)
  • Permanent Field Magnets Of Synchronous Machinery (AREA)

Abstract

Digital compressor with across-the-line starting brushless permanent magnet electromotor comprises a housing, is located at the compressing mechanism in this housing and a driving structure.This compressing mechanism comprises can the first and second scroll elements of relative to each other movement between landing state.This driving mechanism engages with at least one scroll element transmission for making a scroll element move and non rotating by orbital motion mode in the path being roughly annular relative to another scroll element, and comprises the brushless permanent magnet electromotor of an across-the-line starting.30 permanent magnet motors of this across-the-line starting comprise multiple being arranged on rotor core body also in the ordinary course of things along its axially extended permanent magnet.This digital compression thermomechanical components provides the overall system performance of improvement thus meets efficient standard.

Description

With the digital compressor of across-the-line starting brushless permanent magnet electromotor
Technical field
The present invention relates generally to one and is configured to provide the variable capacity digital compression thermomechanical components that (variablecapacity) regulates.More particularly, the present invention relates to a kind of digital compressor, comprise have can between landing state and off board shape body the compressing mechanism of the mechanical component of movement, wherein this compressing mechanism is driven by the driving mechanism comprising across-the-line starting brushless permanent magnet electromotor.
Background technique
Those of ordinary skill in the art can know that compressor is generally used in various commercial Application.Such as, in order to regulate the temperature in room, it is not be exactly the compressor turned off with maximum capacity work that the air-conditioning system of some routines often uses.A starting compressor when thermostat can be used to depart from the temperature of requirement far away to the temperature of the temperature air around of measuring ambient atmosphere.
The known way being used for meeting the cooling requirement changed is the capacity (capacityofthecompressor) that can change (or adjustment) compressor.Generally the compressor of effective particular type is scroll compressor in this field, and wherein a pair scroll element cooperatively interacts thus compression working fluid (such as, the freezing mixture of liquid state or gaseous state).One scroll compressor generally includes two main element groups: comprise the mechanical compression unit of multiple scrollwork and be used for moving the motor drive of at least one scrollwork.These primary components can be operated in---compression set or drive unit---any one, regulate the capacity of compressor.
Usually, operating motor drive unit regulates the capacity of compressor.Such as, use transformation technology (invertertechnology) according to variable electric motor for compressor rotating speed principle, wherein electrical signal is sent to electric motor for compressor and rotates according to allowance load (roomload) acceleration or deceleration to make it.If allowance load is higher, electric motor for compressor rotates with speed faster and transmits higher capacity; On the contrary, if allowance load is lower, electric motor for compressor rotates to rotate compared with low speed and to transmit lower output.
Therefore, the routine change of electric motor for compressor rotating speed has been included in the compressor assembly of two-speed motor or full speed-variable motor.These two known motor are satisfactory in some aspects, but also there is a lot of defect.Such as, this two-speed motor manufacture is very complicated and often only can produce the results of property met the demands.This full speed-variable motor often obtains the systematic function increased to some extent exceeding two-speed motor, but needs complicated and the drive unit of costliness continuously changes motor speed.The complexity that these existing systems are used for changing electric motor for compressor speed not only needs extra manufacture cost, also can cause maintenance and/or integrity problem.
Summary of the invention
The invention provides a kind of digital compression thermomechanical components being configured to regulate for variable capacity, compression set of wherein can operating machine is to regulate the capacity of compressor.Such as, in digital scroll compressor, each mechanical scrollwork of compressing mechanism relative to each other moves thus driving the motor of this compression set to regulate the capacity of compressor during constant-speed operation under normal circumstances.
Numeral scroll compression machine technology runs according to the loading and unloading principle of scrollwork.When motor is with constant-speed operation under normal circumstances, scrollwork periodically engages and is separated to provide the operating time of " full capacity " and " without capacity " of compression set.The average time of loading and unloading state causes infinite variable speed volume output effectively.
Eliminate some existing, to rely on the regulating system of electric motor for compressor rotating speed routine change complexity, such as, by two-speed motor or full speed-variable motor, manufacture cost and/or maintenance cost can be reduced, and the reliability of enhancing is provided.In addition, the operation of mechanical compression unit can cause quicker, the more effective conversion between capacity load state.Embodiments of the invention by utilize across-the-line starting brushless permanent magnet electromotor under normal conditions this mechanical compression unit of constant-speed drive improve total system effectiveness.
Improve and drive the performance of the motor of this mechanical compression unit-its one of maximum dissipative cell in compressor assembly-total compressor assembly efficiency can be improved often.It is believed that the air-conditioning system that the present invention comprises the digital compression thermomechanical components with across-the-line starting brushless permanent magnet electromotor provides the overall system performance of improvement thus meets efficient standard (such as, seasonal energy efficiency grade).In addition, it is believed that the digital compressor that the present invention comprises across-the-line starting brushless permanent magnet electromotor can reach new Chinese level 1 (ChineseLevel1) efficiency.
Some embodiments of the present invention even can make up by using the stator module with aluminum winding the quite most cost of material caused by the permanent magnet be included in the rotor assembly of across-the-line starting brushless permanent magnet electromotor.Make us finding unexpectedly, the structure of this across-the-line starting brushless permanent magnet electromotor with aluminum (this material is not used in the winding of high-performance motor usually) winding only demonstrates trickle performance difference compared with the across-the-line starting brushless permanent magnet electromotor with conventional copper winding.
According to an aspect of the present invention, a kind of digital compression thermomechanical components being configured to provide variable capacity to regulate is provided.This compressor assembly comprises the compressing mechanism that a housing and are positioned at this housing, and this compressing mechanism comprises the first and second mechanical components.These mechanical components can be relative to each other mobile between load condition and unloaded state.This compressor assembly comprises a driving mechanism be arranged in this housing further, and this driving mechanism transmission is engaged at least one mechanical component and is used for mechanical component is relative to each other moved.This driving mechanism comprises an across-the-line starting brushless permanent magnet electromotor.This motor comprise stator and can be rotated about axis and with the rotor of this sub-interval.This rotor comprises rotor core body and multiple permanent magnet be arranged on this rotor core body.This permanent magnet axially extends along rotor core body on the whole.
According to another aspect of the present invention, in the digital compression thermomechanical components being configured to provide variable capacity to regulate (this compressor assembly comprise to be arranged in housing, with can between load condition and unloaded state the compressing mechanism of the first and second mechanical components of relative to each other movement, engage a mechanical component for transmission thus make the driving mechanism that this mechanical component relative to each other moves with being arranged in this housing), improve comprise by moveable mechanical component be used for a driving mechanical component, single speed across-the-line starting brushless permanent magnet electromotor combines.This motor comprise stator and can be rotated about axis and with the rotor of this sub-interval.This rotor comprises rotor core body and multiple permanent magnet be arranged on this rotor core body.This permanent magnet axially extends along rotor core body on the whole.
Another aspect of the present invention relates to the method for the compressor efficiency providing increase in a kind of digital compression thermomechanical components being configured to provide variable capacity to regulate with lower incremental cost, and wherein this compressor comprises first and second scroll elements that generally relative to each other can move axially between load condition and unloaded state.The method comprises the step utilizing single speed across-the-line starting brushless permanent magnet electromotor to drive a scroll element, driven scroll element is generally moved, the therefore compression working fluid when scrollwork is in load condition with orbital motion relation relative to another scroll element.The method is also included between single speed motor continuous on-stream period and scroll element is moved into unloaded state, therefore effectively regulates the capacity of compressor and does not need complicated driver element to change motor speed.
This summary of the invention part is used to the conceptual choice introducing a kind of reduced form, next will further describe this conceptual choice in embodiment part.This summary of the invention part does not intend to determine key feature or the essential characteristic of theme required for protection, the scope yet do not intended for limiting theme required for protection.
According to ensuing embodiment and adjoint accompanying drawing, each other side of the present invention and advantage will be apparent.
Accompanying drawing explanation
Next, describe the preferred embodiments of the present invention in detail with reference to appended accompanying drawing, wherein:
Fig. 1 is that principle forms, is configured to the isometric view of the digital compression thermomechanical components providing variable capacity to regulate according to an embodiment of the invention, its with compressing mechanism with comprise be arranged on wherein, the driving mechanism of the brushless permanent magnet electromotor of across-the-line starting;
Fig. 2 is the sectional view of this digital compression thermomechanical components that the approximate center position of compressor assembly in FIG intercepts, depict the inside detailed configuration of the compressing mechanism comprising the first and second mechanical components, and comprise the rotor of across-the-line starting brushless permanent magnet electromotor and the driving mechanism of stator module;
Fig. 3 is the isometric view of the across-the-line starting brushless permanent magnet electromotor assembly be included in the driving mechanism of the digital compression thermomechanical components shown in Fig. 1-2, illustrates rotor and stator module; With
Fig. 4 is the sectional view of brushless permanent magnet electromotor assembly that the approximate center position of electric motor assembly in fig. 2 intercepts, across-the-line starting, depicts the inside detailed configuration of rotor assembly, comprises multiple multiple permanent magnets be located at wherein.
The present invention is not defined as the specific embodiment in these disclosure and description by accompanying drawing.Accompanying drawing neither be inevitable proportional, but focus on the principle of clearly preferred illustrated embodiment.
Embodiment
The present invention can have many multi-form embodiments.Although accompanying drawing illustrates and specification describes some preferred embodiment of the present invention, can be understood as this is only openly citing.Principle of the present invention is not intended to be restricted to disclosed specific embodiment.
First with reference to Fig. 1-2, the digital compression thermomechanical components 20 of principles of construction is described for various uses according to an embodiment of the invention.This digital compression thermomechanical components 20 is configured to provide variable capacity to regulate.Although this digital compression thermomechanical components 20 can be used for various uses, illustrated embodiment is configured to have specific practicability when being used as air-conditioning system a part of in this digital compression thermomechanical components 20.
The same with routine to a certain extent, rapid reference drawing 2 particularly, this digital compression thermomechanical components 20 roughly comprises the compressing mechanism 22 being configured to provide variable capacity to regulate, and as hereinafter describe in detail, the driving mechanism 24 that comprises across-the-line starting brushless permanent magnet electromotor assembly 26 (see Fig. 3-4).
Some constructive solution that it should be pointed out that described digital compression thermomechanical components 20 are at first normally conventional in related domain, therefore only relatively describe briefly at this.But be understandable that, those of ordinary skill in the art easily can understand each CONSTRUCTED SPECIFICATION of this digital compression thermomechanical components 20 according to present disclosure.
First Fig. 1 is noted, it is readily understood that many elements of this digital compression thermomechanical components 20 are included in the inner chamber 28 roughly limited by the casing of housing 30 form.In the embodiment depicted, housing 30 assists in substantially sealing, and therefore this inner chamber 28 is seal with external environment condition.Illustrated housing 30 is in general columniform and have relative top and bottom axial edge 32,34.Housing 30 comprises housing element 36, the base 38 of adjacent bottom edge 34 setting usually and the top cover 40 of adjacent top edge 32 setting usually.
As those of ordinary skill in the art's easy understand, although inner chamber 28 and external environment condition seals, some elements (such as, power supply and working fluid to be compressed) must pass housing 30 via specific sealing channel.In this respect, this digital compression thermomechanical components 20 comprises one and is located at compressor power jointer 42 on housing element 36.As can be readily understood, this compressor power jointer 42 is electrically connected with the suitable element of the brushless permanent magnet electromotor assembly 26 of across-the-line starting as described below.
In addition, this digital compression thermomechanical components 20 comprises the import 44 be located on this housing element 36 and the outlet 46 be located on top cover 40, compressible working fluid (such as, the freezing mixture of liquid state or gaseous state) to be inputted, to export the inner chamber 28 of this digital compression thermomechanical components 20.Certainly, it is easily understood that the concrete configuration of import 44 and outlet 46 can change when not departing from the present invention's instruction.
Notice Fig. 2 now, this digital compression thermomechanical components 20 comprises compressing mechanism 22 and driving mechanism 24, and this driving mechanism comprises as described below, is arranged in the electric motor assembly 26 of this housing 30.This digital compression thermomechanical components 20 comprises upper bearing assembly 48 and lower bearing assembly 50 further, for the element of the axle 52 and this compressing mechanism 22 that rotatably support this driving mechanism 24.
This compressing mechanism 22 comprises the first and second mechanical components, is illustrated as and cooperatively interacts thus the form of the scroll element 54,56 of compression working fluid.In the embodiment shown, the first scroll element 54 is fixed rotationally relative to the second scroll element 56.In related domain, the first scroll element 54 also can axially movably be fixed relative to the second scroll element 56 in a well-known manner in inner chamber 28.Second scroll element 56 is operably connected with this driving mechanism 24 so that by crank pin 58 with drive lining 60 to be in transmission connection on the axle 52 of electric motor assembly 26, make the second scroll element 56 can as described below relative to the first scroll element 54 along rail moving.
Non-Orbiting scroll element 54 and Orbiting scroll element 56 are located in the mode be engaged with each other, suitable conventional coupled modes generally allow the eccentric orbit between them to move (along a circular path), but forbid the relative rotary motion between them.The top 32 of dividing plate 62 generally this housing 30 contiguous arranges and is used for inner chamber 28 to be separated into the discharge side 64 being positioned at upper end and the suction chamber 66 being positioned at lower end, positive copy exercising ordinary skill according to present disclosure can easily understand that such.
As those of ordinary skill in the art's easy understand, when the first non-Orbiting scroll element 54 and the second Orbiting scroll element 56 relative to each other move axially to the primary importance corresponding to load condition, this compressing mechanism 22 is configured to compression working fluid during the electric motor assembly 26 of driving mechanism 24 rotates and runs with complete (100%) capacity.Or, when the first non-Orbiting scroll element 54 and the second Orbiting scroll element 56 relative to each other move axially to the second place corresponding to unloaded state, this compressing mechanism 22 is configured to not compression working fluid running with zero (0%) capacity, even also like this during the electric motor assembly 26 of driving mechanism 24 continues to rotate.By this way, the capacity of this digital scroll compressor assembly 20 can change quickly and efficiently and not necessarily change the rotating speed of the electric motor assembly 26 of this driving mechanism 24.
Layout to axial between first non-Orbiting scroll element 54 and the second Orbiting scroll element 56 such as, is moved by operating by control gear (not shown, solenoid valve), and this is well known in the art.Therefore, by suitably changing load condition time and unloaded state time within arbitrary given cycle, this digital scroll compressor assembly 20 can be to fixed system transmit needed for arbitrary capacity, positive copy exercising ordinary skill according to present disclosure can easily understand that such.
At complete (100%) capacity run duration, when the second Orbiting scroll element 56 Orbiting scroll element non-relative to first 54 orbiting, working fluid to be compressed is inhaled into by import 44 in the suction chamber 66 of the inner chamber 28 of this digital compression thermomechanical components 20.Leave suction chamber 66, working fluid enters by scroll element 54, the compression chamber 68 that the volume that a part of 56 limits jointly reduces.The intermeshing scroll wrap (intermeshingscrollwrap) of scroll element 54,56 defines the mobile depression (movingpockets) of working fluid in compression chamber 68 inside, due to the orbiting of the second Orbiting scroll element 56, these sizes moving depression reduce gradually when it radially moves, and therefore compress the working fluid entered by import 44.Then the working fluid through overcompression is discharged into discharge side 64 and discharges this digital compression thermomechanical components 20 through outlet 46.
At zero (0%) capacity run duration, even if the orbiting of the second Orbiting scroll element 56 Orbiting scroll element 54 non-relative to first, scroll element 54,56 also move axially to unloaded state away from each other, so there is no the suction formed by compression chamber 68, also not by a large amount of flowings of the working fluid of this digital compression thermomechanical components 20.Because this digital compression thermomechanical components 20 can be run by zero (0%) capacity when the second Orbiting scroll element 56 Orbiting scroll element 54 non-relative to first moves, this compressing mechanism 22 can by driving mechanism 24 effectively and drive expeditiously, this driving mechanism comprises the across-the-line starting brushless permanent magnet electromotor assembly 26 being configured to single speed motor, as detailed description hereinafter.
In addition as hereinafter described in detail, the embodiment being included in the across-the-line starting brushless permanent magnet electromotor assembly 26 in new digital compressor assembly 20 demonstrates the motor efficiency of approximate 95%.Because the electric motor assembly of driving mechanism often compressor assembly (and even be the whole system comprising this compressor assembly, such as air-conditioning system) in one of the element of most power consumption, the efficiency improvement obtained by the across-the-line starting brushless permanent magnet electromotor assembly 26 introduced in the present invention shows significant performance enhancement in this digital compression thermomechanical components 20.In one embodiment, the as described below new digital compressor assembly 20 comprising across-the-line starting brushless permanent magnet electromotor assembly 26 demonstrates the higher seasonal energy efficiency grade obtained than existing compressor assembly.
As those of ordinary skill in the art according to present disclosure institute easy understand, the many above-mentioned universal component of this digital compression thermomechanical components 20 is inherently basic conventional, and the various forms of these elements all can adopt replacement form and/or obviously different from illustrated embodiment when not departing from the present invention's instruction in other respects.Any amendment for the general customary components of this digital compression thermomechanical components 20 all can not affect special the scope of the invention defined by the claims.
Continue with reference to figure 2, simultaneously see Fig. 1-2, across-the-line starting brushless permanent magnet electromotor assembly 26 will be described in further detail.The same with routine in some degree, electric motor assembly 26 roughly comprises the rotor assembly 70 and stator module 74 that can rotate around axis 72.Rotor assembly 70 comprises the axle 52 axially arranged, and this axle is configured to rotate with rotor assembly 70 and outwards axially stretch out from the two ends of stator module 74.Although merely depict an exemplary embodiment here, suitable rotor and the alternate means of stator module are also conceivable certainly and obviously fall within the scope of the present invention.
Temporarily turn to now the CONSTRUCTED SPECIFICATION of stator module 74, those of ordinary skill in the art are readily appreciated that, the stator module 74 shown in Fig. 3-4 roughly comprises stator core body 76 and concentric winding 78 axial on the whole.Illustrated stator core body 76 is made up of the stator laminate patch 80 (see Fig. 4) that multiple axis is stacking, and this is well known in the art.Very clear, the winding 78 shown in Fig. 3 is conventional exemplary form, but other details of this winding 78 relevant are by as described below.As those of ordinary skill in the art's easy understand, the specified structure of winding 78 directly affects the power, torque, voltage, running speed, number of poles etc. of electric motor assembly 26.
As some routine in related domain, each independent stator laminate patch 80 comprises the steel body being essentially annular, therefore form the stator laminate patch 80 center axial bore 82 that formation one is overall jointly that multiple axis of stator core body 76 are stacking, be used for holding rotor assembly 70.As those of ordinary skill in the art's easy understand, air gap 84 is radial between the stator core body 76 and rotor assembly 70 of stator module 74 to be extended, and rotor assembly 70 can be rotated at stator module 74 internal freedom.
The stator laminate patch 80 that multiple axis of formation stator core body 76 are stacking is also formed multiple axially across the groove 86 being roughly arc wherein jointly, and each described groove 86 is communicated with air gap 84.As those of ordinary skill in the art's easy understand, the wire of conduction forms winding 78, and this winding is through groove 86 and be contained in wherein.Note, in the illustrated embodiment, the stator core body 76 of stator module 74 comprises 24 grooves 86, but optionally arranges the groove of varying number when not departing from the present invention's instruction.
The electric motor assembly 26 of shown embodiment is configured to three phase motor.Temporarily turn to now three phase motor and the consideration of the operation of winding details that wherein uses, those of ordinary skill in the art's easy understand three phase motor is compacter often and to compare cost less with same electric pressure and the single phase motor of loading factor.In addition, often to demonstrate the same power single-phase motor that therefore less vibration use than accordingly, under the same conditions more durable for many three phase motors.But principle of the present invention is not restricted to three phase motor, single phase motor (not shown) can also be applied to equally.In more detail, the electric motor assembly 26 of illustrated embodiment is configured to single speed motor.
The same with the convention in related domain in a way, winding 78 comprise for three power supplys mutually in each phase winding, this is those of ordinary skill in the art's easy understand.For simplicity, be briefly pointed out that the winding construction of three phase motor is well known in the art, need not describe in detail at this.With reference to figure 3, in illustrated embodiment of the present invention, stator module 74 comprises power connector 88, and this power connector comprises the wire that three are connected to power supply (not shown), one in each wire correspond to three power supplys mutually in each.As can be readily understood, temporal references Fig. 2, stator power connector 88 is electrically connected with compressor power connector 42 as above.
It is envisaged that the winding 78 of across-the-line starting brushless permanent magnet electromotor assembly 26 can comprise copper (being also generally usual), or aluminium (as illustrated) can be comprised, as next further described.Although notice that the winding 78 comprising aluminium can also comprise other materials (such as, the aluminium of aluminum alloy or deposition copper), the winding 78 of illustrated embodiment is made up of aluminum steel in fact.Next other details and unpredictalbe advantage of this atypia winding material in the brushless permanent magnet electromotor assembly 26 of across-the-line starting will describe in further detail.
Next the detailed construction of rotor assembly 70 is turned to, and concrete reference drawing 4, rotor assembly 70 roughly comprises rotor core body 90, and this rotor core body comprises the stacking rotor laminate patch 92 of axis that multiple and multiple aluminium bar 94 is integrally formed (such as passing through die casting).Rod 94 axially extends along multiple rotor laminate patch 92 and comprises the aluminium ring (not shown) arranged along the corresponding axial edge of device.As those of ordinary skill in the art's easy understand, the specified structure of this rod 94 directly affects the start-up function of electric motor assembly 26.Very clear, the routine configuration in the ordinary course of things of this rod, includes but not limited to, around the helically twisted rod of rotor core body 90 or the rod not having distortion at all, can estimate and obviously fall into scope of the present invention.
Continue with reference to figure 4, each independent rotor laminate patch 92 comprises the steel body being essentially annular, and the stacking rotor laminate patch 92 of the multiple axis making to form this rotor core body 90 forms radial outer periphery part 96 and jointly axially across the axis hole 98 axially aligned to hold axle 52.In addition, formed the stacking rotor laminate patch 92 of multiple axis of this rotor core body 90 further common formed multiple axially across the overall groove 100 for arc, each groove 100 at least contiguous (if not connection) this radial outer periphery part 96 is arranged.As is well understood in the art, aluminium bar 94 is formed through groove 100, thus the radial outer periphery part 96 of this rotor core body 90 at least contiguous is arranged, thus jointly limit it at least partially (if the rotor subject of rod is exposed in common formation).Note that in the illustrated embodiment in which, each rotor laminate patch 92 comprises 34 grooves 100, but can arrange the groove of varying number similarly when not departing from the present invention's instruction.
Rotor assembly 70 comprises multiple permanent magnet 102 be arranged on rotor core body 90 further, and this permanent magnet 102 axially extends along rotor core body 90 on the whole.In the illustrated embodiment, permanent magnet 102 is placed in that jointly limit in multiple rotor laminate patches 92 of rotor core body 90, elongated substantially opening 104.At least one rotor laminate patch 92 is set to contact with each in multiple permanent magnet 102 thus permanent magnet 102 is remained on the appropriate location in rotor core body 90.
In more detail, still pay close attention to Fig. 4, each in multiple permanent magnet 102 is parallel to axle 72 substantially and arranges.In addition, the radial outer periphery part 96 of each this rotor core body 90 contiguous substantially in multiple permanent magnet 102 is arranged.Although as those of ordinary skill in the art's easy understand, the permanent magnet 102 be arranged on rotor core body 90 may have varying number and structure (not shown), has been described in the drawings a particularly advantageous structure.
In schematic structure, rotor assembly 70 comprises four permanent magnets 102, and each permanent magnet 102 has size equal in fact.As Fig. 4 sectional view seen in, four permanent magnets 102 become two to setting on the cross section of rotor core body 90, and every a pair permanent magnet 102 is symmetrical to permanent magnet 102 relative to axis 72 and another on the whole.In the illustrated embodiment, each permanent magnet 102 of the brushless permanent magnet electromotor assembly 26 of across-the-line starting comprises neodymium.
Temporary transient steer motor efficiency now, those of ordinary skill in the art are it is easily understood that become the important financial burden of end user in the energy cost that the length of life of motor is relevant with electric motor operated.Therefore, total the improvement of motor efficiency, even if this improvement is only relatively little percentage also can produce remarkable energy saving cost in motor length of life.Therefore, in motor designs or structure, causing the inventive improvements of efficiency gains to have significant competitive advantage, is not only to motor itself, is also not always the case to comprising the equipment (such as digital compression thermomechanical components 20) improving motor.
Relative to above-mentioned efficiency background, should be noted that in certain embodiments of the present invention, compared with existing across-the-line starting brushless permanent magnet electromotor, the rotor assembly 70 (comprising multiple permanent magnet 102) in across-the-line starting brushless permanent magnet electromotor assembly 26 with the unconventional combination of stator module 74 (comprising the winding 78 that aluminium is formed), motor performance is significantly improved greatly reducing to obtain in incremental cost.This performance raising is those of ordinary skill in the art is unexpected.
More particularly, compared with winding made of copper, the winding be made up of aluminium (this is the material more cheap than the copper forming winding) puts the relatively significantly loss of rate aspect from more meeting total motor historical point view.Such as, as can be seen from before test, in the existing embodiment of induction motor, copper winding causes total motor efficiency aspect relatively significantly loss (efficiency drops to about 89% from about 91%) of about 2% to the change of aluminum winding.
As those of ordinary skill in the art's easy understand, the conformity between efficient and high cost makes conventional across-the-line starting brushless permanent magnet electromotor become the high-quality motor that a kind of hope is designed with peak performance.It is well known that relative to other typical induction motoies, permanent magnet significantly increases cost of material.Therefore, the conventional design of existing across-the-line starting brushless permanent magnet electromotor is unanimously instructed, and the high-grade permanent magnet of high cost of rotor is corresponding supporting to the high cost high grade copper winding of stator.
But in some embodiment's situation of the present invention, unexpectedly determine, the across-the-line starting brushless permanent magnet electromotor assembly 26 with aluminum (being usually not used in the material of high-performance motor winding) winding 78 only shows trickle performance difference compared with the existing across-the-line starting brushless permanent magnet electromotor with copper winding.Such as, observe, compared with that show in testing with above-mentioned induction motor, relatively consistent decrease in efficiency, counterintuitively in the present invention be combined in total motor efficiency aspect and produce relatively little loss, be only equivalent to the loss of observe in induction motor as above test about 1/2nd.More particularly, to put in rate at total motor with the across-the-line starting brushless permanent magnet electromotor assembly 26 of aluminum winding 78 and only have the loss of about 1% (efficiency drops to about 94% from about 95%).
In addition, the cost of material of quite most permanent magnet 102 can be made up as the aluminium material of the winding 78 of some embodiment of across-the-line starting brushless permanent magnet electromotor assembly 26.In one embodiment, as mentioned above, across-the-line starting brushless permanent magnet electromotor assembly 26 with aluminum winding 78 manufactures with the incremental cost lower than the embodiment with copper winding, and the electric motor assembly 26 of this low cost has the motor efficiency of about 94%.
But it is once more emphasized that, and not all across-the-line starting brushless permanent magnet electromotor assembly 26 all comprises aluminum winding 78.But some embodiment particularly pointing out across-the-line starting brushless permanent magnet electromotor 26 comprises copper winding 78 (not shown).Comprise copper winding, this embodiment of across-the-line starting brushless permanent magnet electromotor assembly 26 can bring about 95% efficiency, this can bring the even higher overall system performance of digital compression thermomechanical components 20.
As above, preferred form of the present invention only as example, can not separate group's scope of the present invention with restrictive, sense.When not departing from essence of the present invention, those skilled in the art are easy to obviously improve exemplary embodiment, as described above.
Therefore inventor's statement, but rely on similar theory scope fair for appropriateness of the present invention to be determined and be expressed as described in following claims, belong to the arbitrary equipment not departing from essence and exceed character express scope of the present invention.

Claims (18)

1. be configured to the digital compression thermomechanical components providing variable capacity to regulate, described compressor assembly comprises:
Housing;
Compressing mechanism, to be located in this housing and to comprise the first and second mechanical components,
Described mechanical component relative to each other can move between load condition or unloaded state; With
Driving mechanism, be arranged on the interior also transmission of this housing and engage mechanical component described at least one, be used for each mechanical component is relative to each other moved, described driving mechanism comprises across-the-line starting brushless permanent magnet electromotor,
Described motor comprises stator and can be rotated about axis and the rotor opened with described sub-interval,
Described rotor comprises rotor core body and is arranged on multiple permanent magnets on described rotor core body, and the radial outer periphery part of this rotor core body of multiple vicinity arrange jointly limit it at least partially at the isolated axial aluminium bar of circumferencial direction;
Described permanent magnet axially extends along rotor core body on the whole;
Described stator comprises stator core body, and it has and is multiplely defined for holds the central bore of this rotor at the isolated axial groove of circumferencial direction, and described stator comprises the aluminium winding coil of the multiple axial grooves distributions striding across this stator core body on the whole further.
2. digital compression thermomechanical components according to claim 1,
Described mechanical component comprises scroll element.
3. digital compression thermomechanical components according to claim 2,
Described driving mechanism comprises the live axle being configured to rotate together with this rotor further, and described live axle and a described scroll element are operationally coupled for making this scroll element move in the mode of orbital motion on the whole relative to another scroll element.
4. digital compression thermomechanical components according to claim 3,
Each described scroll element relative to each other can move axially on the whole between load condition and unloaded state.
5. digital compression thermomechanical components according to claim 4,
Described housing comprises the sealing shell limiting enclosed space substantially.
6. digital compression thermomechanical components according to claim 1, described permanent magnet is contained in this rotor core body,
Described rotor core body comprises the stacking rotor laminate patch of multiple axis,
Rotor laminate patch described at least one is set to contact that permanent magnet is fixed on appropriate location with described multiple permanent magnet.
7. digital compression thermomechanical components according to claim 6,
Described permanent magnet is parallel to described axis on the whole and arranges,
The radial outer periphery part that described permanent magnet is close to this rotor core body is substantially arranged.
8. digital compression thermomechanical components according to claim 7,
Described rotor assembly comprises the permanent magnet of four substantially the same sizes, and described permanent magnet divides two to setting, and every pair of magnets is relative to axis and another pair of magnets symmetry.
9. digital compression thermomechanical components according to claim 8,
Described mechanical component comprises each scroll element relative to each other moved axially between load condition and unloaded state on the whole, and described electric motor assembly is defined as single speed three phase motor.
10. digital compression thermomechanical components according to claim 1, described electric motor assembly is defined as single speed motor.
11. digital compression thermomechanical components according to claim 10, described electric motor assembly is defined as three phase motor.
12. digital compression thermomechanical components according to claim 1, described permanent magnet comprises neodymium.
13. 1 kinds are configured to the digital compression thermomechanical components providing variable capacity to regulate, this digital compression thermomechanical components comprise establish in the housing with can between load condition or unloaded state the compressing mechanism of the first and second mechanical components of relative to each other movement, be used for transmission in the housing and engage with establishing the driving mechanism that a described mechanical component moves relative to another mechanical component to make this mechanical component, wherein improve comprise by moveable mechanical component be used for the single speed across-the-line starting brushless permanent magnet electromotor of a driving described mechanical component and combine
Described motor comprises stator and can be rotated about axis and the rotor opened with described sub-interval,
Described rotor comprises rotor core body and is arranged on multiple permanent magnets on described rotor core body, and the radial outer periphery part of this rotor core body of multiple vicinity arrange jointly limit it at least partially at the isolated axial aluminium bar of circumferencial direction;
Described permanent magnet axially extends along rotor core body on the whole, described stator comprises stator core body, it has and is multiplely defined for holds the central bore of this rotor at the isolated axial groove of circumferencial direction, and described stator comprises the aluminium winding coil of the multiple axial grooves distributions striding across this stator core body on the whole further.
14. are configured to the digital compression thermomechanical components providing variable capacity to regulate as claimed in claim 13,
Described mechanical component comprises scroll element,
Described driving mechanism comprises the live axle being configured to rotate together with this rotor further, and described live axle and a described scroll element are operationally coupled for making a scroll element move in the mode of orbital motion on the whole relative to another scroll element.
15. are configured to the digital compression thermomechanical components providing variable capacity to regulate as claimed in claim 14,
Described permanent magnet is contained in this rotor core body,
Described rotor core body comprises the stacking rotor laminate patch of multiple axis,
Rotor laminate patch described at least one is set to contact that this permanent magnet is fixed on appropriate location with described multiple permanent magnet.
16. 1 kinds of methods that the compressor efficiency of increase is provided with lower incremental cost in the digital compression thermomechanical components being configured to provide variable capacity to regulate, wherein this digital compression thermomechanical components comprises first and second scroll elements that relative to each other can move axially on the whole between load condition or unloaded state, and described method comprises the steps:
A () utilizes single speed across-the-line starting brushless permanent magnet electromotor to drive a described scroll element, driven scroll element is moved with orbital motion relation relative to another scroll element on the whole, thus when scrollwork is in load condition compression working fluid, described single speed across-the-line starting brushless permanent magnet electromotor comprises stators and rotators, described rotor comprises rotor core body and is arranged on the multiple permanent magnets on described rotor core body, and the radial outer periphery part of this rotor core body of multiple vicinity arrange common limit it at least partially at the isolated axial aluminium bar of circumferencial direction, and described stator comprises stator core body, described stator core body has multiple at the isolated axial groove of circumferencial direction and be accommodated therein and the conductive winding comprising aluminium of multiple axial grooves distribution substantially across described stator core body, with
B described scroll element is moved into unloaded state by () between the continuous on-stream period of this single speed across-the-line starting brushless permanent magnet electromotor, thus effectively regulate the capacity of described digital compression thermomechanical components and do not need complicated driver element to change motor speed.
17. as the method providing the compressor efficiency of increase of claim 16,
Described permanent magnet axially extends along rotor core body on the whole.
18. as the method providing the compressor efficiency of increase of claim 17, described scroll element and described single speed motor be arranged on limit enclosed space substantially sealing shell in.
CN201010537890.1A 2010-09-30 2010-09-30 With the digital compressor of across-the-line starting brushless permanent magnet electromotor Active CN102444580B (en)

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US13/876,203 US20140147294A1 (en) 2010-09-30 2011-09-30 Variable capacity compressor with line-start brushless permanent magnet motor
EP11828155.9A EP2622224A4 (en) 2010-09-30 2011-09-30 Variable capacity compressor with line-start brushless permanent magnet motor
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WO2012041259A1 (en) 2012-04-05
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