CN102443935A

CN102443935A - New weaving method of three-elementary fabric

Info

Publication number: CN102443935A
Application number: CN2011102773833A
Authority: CN
Inventors: 曾涛
Original assignee: ZHEJIANG KELUOTUO TEXTILE CO Ltd
Current assignee: ZHEJIANG KELUOTUO TEXTILE CO Ltd
Priority date: 2011-09-19
Filing date: 2011-09-19
Publication date: 2012-05-09

Abstract

The invention discloses a new weaving method of three-elementary fabric. Weaved cloth of a weaving machine is two-layered; upper-layer warps on intersecting points formed by intersection of the warp direction of upper-layer fabric and the weft direction of lower-layer fabric adopt warp organization points, and the other upper and lower layers adopt a flat-cloth weaving method. Four cams are arranged on the weaving machine, and are respectively arranged in the following mode: three upper and one lower, one upper and three lower, three upper and one lower and one upper and three lower. According to the weaving method, two pieces of cloth can be weaved simultaneously, and the weaving efficiency and the economic benefit of enterprises are improved; and the unexpected technology is applied to achieve the unexpected effect, and the economic benefit is huge.

Description

The weaving method of three new source textiles

Technical field:

The present invention relates to a kind of weaving method of three source textiles.

Technical background:

Energy-saving and emission-reduction require to take art recognized, reasonable and environment and the social measure that can bear economically, each link from production of energy to consumption, and reduction consumes, reduces the loss and pollutant emission, prevention are wasted, and utilizes the energy effectively and reasonably.Many companies introduce advanced in the world loom such as Toyota's JAT710 loom is weaved grey cloth, are main to weave poplin cloth, twill, SATIN AND SATEEN CLOTH, and the Woven fabric fabric width as is wanted Woven fabric fabric width 160cm plain cloth between 160cm-230cm, and JAT710 can only a width of cloth.But there is the type that can weave the wideer cloth width of cloth in some company, and high energy is knitted the grey cloth of 320cm; Just can utilize the advantage of wide cut loom fabric width than broad, fabric width is the 320cm plain cloth on the wide cut machine.When plain cloth, can cut across from the centre of 320cm cloth up and down behind the machine from loom, just can obtain two 160cm plain cloths.Need selvedge like the 160cm plain cloth, can in 320cm, do corresponding two selvedges and get final product.One chassis can be made two fast cloth, has practiced thrift electric energy, manpower etc. so greatly.Comparatively speaking, the relative wide cut machine of JAT710 but has certain inferior position.

The advantage of wide cut machine has caused our deep thinking: a loom can be made two cloth simultaneously.The JAT710 loom can not utilize the advantage of wide cut machine, can knit 230cm because the JAT710 loom is the wideest, as cutting across from the centre, can only do the 115cm fabric width, can not satisfy market demands.

JAT710 can not be from laterally knitting two cloth simultaneously, and why can not we vertically knit two cloth simultaneously? Be worth us deeply to think deeply, study intensively.

Summary of the invention:

The technical problem that the present invention will solve provides a kind of through change texture pattern, on loom, is vertically knitting two blocks of clothes of system simultaneously, can improve the weaving method of the three new source textiles of weaving efficiency.

Reach above-mentioned requirements, two cloth organization foundations be exactly the upper strata be plain cloth (conventional upper layer of fabric tissue such as Fig. 1), first and second root of 1,2 umbrella organisations that represent respectively, warp-wise is a warp thread, broadwise is a weft yarn; Lower floor also is plain cloth (conventional layer fabric tissue such as Fig. 2), and first and second root of the lower-hierarchy warp thread that I, II represent respectively, warp-wise are warp thread, and broadwise is a weft yarn; And upper strata cloth and lower floor's cloth do not have the intertwined point; Just can not resemble the levels fabric organization chart of Fig. 3 with common idea; Need grope new levels fabric organization chart again.

Upper layer of fabric will be separated with layer fabric, and that will satisfy a bit, is exactly the place that upper layer of fabric warp-wise and layer fabric broadwise intersect, and top line must be used through interlacing point, with the such levels fabric organization chart of Fig. 4.

Therefore; Technical scheme of the present invention is: the weaving method of three new source textiles is characterized in that the woven cloth of loom is two layers; Top line on the intertwined point that upper layer of fabric warp-wise and layer fabric broadwise intersect is used through interlacing point, and all the other the upper and lower all are the plain cloth weaves.

Specification by after changing feeds intake, warping, sizing, has made first beam of a loom.Preceding road warping, sizing and routine are weaved does not have the special technique requirement, comprises that denting does not have the special technique requirement yet.The common plain cloth of weaving, the tissue method of wearing all is 1,2,1,2.Use new weaving method in denting, the tissue method of wearing is 1, I, 2, II.But the pegging plan of looming weaving has had big variation.The change of using new weaving method tissue to wear method is to realize through the variation that the cam on the JAT710 loom is arranged, and it is two that weaving method changes front cam, and it all is one on the other that cam is arranged; It is four that weaving method changes the back cam, four cams arrange be respectively on three once, on one on three times, three once, on one three times.

The present invention can knit two blocks of clothes of system simultaneously, improves weaving efficiency and business economic benefit.This will weave industry making big contribution aspect the energy-saving and emission-reduction for weaving, also for weaving industry new direction and thinking will be provided aspect energy-saving and emission-reduction.The present invention uses unexpected technology, reached beyond thought effect, and economic benefit is huge.

Description of drawings:

Fig. 1 improves preceding upper layer of fabric organization chart for the present invention;

Fig. 2 improves preceding layer fabric organization chart for the present invention;

Fig. 3 improves preceding virtual levels fabric organization chart for the present invention;

Fig. 4 is the levels fabric organization chart of the present invention after improving.

Wherein the square of painted black is represented through interlacing point, and empty square is represented the latitude interlacing point.

The specific embodiment:

The present invention is vertically knitting two blocks of clothes of system through changing texture pattern simultaneously on the loom JAT710 of Toyota, can improve the weaving method of the three new source textiles of weaving efficiency.

Reach above-mentioned requirements, two cloth organization foundations be exactly the upper strata be plain cloth (conventional upper layer of fabric tissue such as Fig. 1), first and second root of 1,2 umbrella organisations that represent respectively, warp-wise is a warp thread, broadwise is a weft yarn; Lower floor also is plain cloth (conventional layer fabric tissue such as Fig. 2), and first and second root of the lower-hierarchy warp thread that I, II represent respectively, warp-wise are warp thread, and broadwise is a weft yarn; And upper strata cloth and lower floor's cloth do not have the intertwined point; Just can not use the levels fabric organization chart of Fig. 3; Need grope new levels fabric organization chart again.

Pass through embodiment below, technical scheme of the present invention is done further specifying.

Embodiment: be if we knit the plain cloth specification: machine fabric width in 78 " 32S*32S+40D*100*701/1 (78 " expression, 32S and 32S+40D are represented through the broadwise yarn count, 100 and 70 expression thread counts, 1/1 expression plain cloth).Conventional way is pressed Fig. 1 way, but we think vertically to do simultaneously two, and we will become as follows specification: 78 " 32S*32S+40D* (100*2) * (70*2), promptly thread count is double, and organization chart is by above Fig. 4.

Through on probation, new weaving method is prone to row in the middle of utilization reliable, and it is easily practical to operate, and does not increase extra basis and condition simultaneously, and feasibility is very high.And the economic benefit of bringing is following:

One weaves, and the sizing electricity charge have been practiced thrift half the approximately, and water rate has been practiced thrift half the, and steam take saving 1/3, weave labour cost and practiced thrift 1/2, the slurry cost savings 1/3.If 0.15 yuan/meter of every Rice & peanut milk yarn electricity charge, 0.03 yuan/meter in water, 0.09 yuan/meter of steam is weaved 0.02 yuan/meter of labour cost, and slurry takes 0.12 yuan/meter, is 0.41 yuan/meter altogether.Improve the back expense and only be 0.24 yuan/meter.I am about 100000 meters at company's output every day, can practice thrift 17000 yuan in one day.

Two have reduced the time of axle on the loom tying-in.Like common way, a spindle nose can be done 3 days, can make 5 days of spindle nose of present way, had improved the woven time greatly, to the Workshop Production band very big economic benefit, general one day of direct economic benefit is practiced thrift 8000 yuan.

Three have effectively reduced labour's application.

Four have largely reduced the back dyeing and finishing expense that arrives.

Claims

1. the weaving method of three new source textiles is characterized in that, the woven cloth of loom is two layers, and the top line on the intertwined point that upper layer of fabric warp-wise and layer fabric broadwise intersect is used through interlacing point, and all the other the upper and lower all are the plain cloth weaves.

2. the weaving method of a kind of new three source textiles according to claim 1 is characterized in that the cam on the described loom is four, four cams arrange be respectively on three once, on one on three times, three once, on one three times.