CN102435710A - Analysis system for performance detection data of high-end equipment manufacturing material - Google Patents
Analysis system for performance detection data of high-end equipment manufacturing material Download PDFInfo
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Abstract
The invention provides an analysis system for performance detection data of a high-end equipment manufacturing material. The system can quickly judge if the data is in a normal range. The system is time-saving, labor-saving and high-efficiency in data analysis. The system is characterized in that: the system comprises a detection data input module, a data inspection standard module, a data comparison module and a data comprehensive analysis module, wherein the detection data input module receives the detection data of the manufacturing material; the data inspection standard module stores various performance parameters and inspection standards of various materials; the data comparison module extracts single data acquired by the detection data input module and corresponding data in the data inspection standard module one by one and then compares the single data with the corresponding data; and the data comprehensive analysis output module integrates all the comparison results of the data comparison module and automatically performs report output of the analysis results.
Description
Technical field
The present invention relates to high-end equipment part fields such as aviation, petrochemical complex, nuclear power, the data analysis that particularly high-end equipment part manufactured materials and manufacture process detect is specially the analytic system that is used for high-end equipment manufactured materials Performance Detection data.
Background technology
Multiple Non-Destructive Testing standard-required such as the material physico-chemical analysis in the high-end and special equipment product component manufacture process, material metallographic examination, ultrasound wave, infiltration, magnetic, radiographic inspection is high; Controlled variable is many; Detecting the analysis and the quality assessment of data and examination criteria in the processing and manufacturing process, is the key content in such part manufacture process.The performance detection data analysis of existing material needs manual work to go to compare with normal data item by item according to measured data, thereby whether the performance that draws material meets the requirements, and analysis is wasted time and energy, and efficient is low.
Summary of the invention
The invention provides the analytic system that is used for high-end equipment manufactured materials Performance Detection data, these data can be judged whether in normal range fast by this system, and its analysis is time saving and energy saving, efficient is high.
The analytic system that is used for high-end equipment manufactured materials Performance Detection data; It is characterized in that: this system comprises detection data input module, data detection standard module, data contrast module, aggregation of data analysis output module; Said detection data input module receives the detection data of manufactured materials; Said data detection standard module is stored the various performance parameters and the test stone of various materials; The data that said data contrast module is extracted in individual data that said detection data input module obtained and the corresponding data detection standard module one by one contrast then, and all comparing results that said aggregation of data is analyzed the comprehensive said data contrast module of output module carry out the report output of analysis result automatically.
It is further characterized in that: said detection data input module is provided with selects the interface; Said selection is provided with the material selected cell in the interface; The subordinate unit of said material selected cell is for detecting the data name unit; Said selection interface joint detection data input cell is after the user selects material, detection data name successively, in the corresponding input of said detection data input cell relevant detection data;
Said data detection standard module has been set the data area of various detection data according to materials classification;
Said data detection standard module is provided with data transfer apparatus; Be convenient in time write the data area and the data area of revising existing detection data of new detection data, new detection data directly are updated to the selection interface in the said detection data input module in the said data detection standard module;
Said detection data input module, data detection standard module connect the input end of said data contrast module respectively; The output terminal of said data contrast module connects said aggregation of data analysis module; After said data contrast module receives the detection data of said detection data input module; Material information, detection data name that the detection data are carried feed back to said data detection standard module and search for; The data area that correspondence that said data detection standard module will search detects data name transfers to said data contrast module, and the data that said data contrast module is extracted in individual data that said detection data input module obtained and the corresponding data detection standard module one by one compare.
Beneficial effect of the present invention is; The invention provides a kind of automatic analysis system of realizing the various checks of material, processing and manufacturing real time data acquisition and examination criteria in the special equipment product component manufacture process; Only need in the data entry system that the operator will record; System can judge fast that these data whether in normal range, carry out the report output of analysis result automatically, and its analysis is time saving and energy saving, efficient is high.
Description of drawings
Fig. 1 is a system architecture schematic block diagram of the present invention;
Fig. 2 is the report output synoptic diagram of specific embodiment one;
Fig. 3 is the report output synoptic diagram of specific embodiment two;
Fig. 4 is the report output synoptic diagram of specific embodiment three;
Fig. 5 is the report output synoptic diagram of specific embodiment four.
Embodiment
See Fig. 1; Comprise and detect data input module, data detection standard module, data contrast module, aggregation of data analysis output module; Detect the detection data that data input module receives manufactured materials; The data detection standard module is stored the various performance parameters and the test stone of various materials; Data contrast module extracts the detection individual data that data input module obtained one by one and the corresponding interior data of data detection standard module contrast then, and all comparing results of aggregation of data analysis output module integrated data contrast module carry out the report output of analysis result automatically.
Detect data input module and be provided with the selection interface; Select to be provided with the material selected cell in the interface; The subordinate unit of material selected cell is for detecting the data name unit; Select interface joint detection data input cell, after the user selects material, detection data name successively, detecting the corresponding input of data input cell relevant detection data;
The data detection standard module has been set the data area of various detection data according to materials classification;
The data detection standard module is provided with data transfer apparatus; Be convenient in time write the data area and the data area of revising existing detection data of new detection data, new detection data directly are updated to the selection interface of detecting in the data input module in the data detection standard module;
Detection data input module, data detection standard module connect the input end of data contrast module respectively; The output terminal of data contrast module connects data analysis-by-synthesis module; After data contrast module receives the detection data that detect data input module; Material information, detection data name that the detection data are carried feed back to the data detection standard module and search for; The data area of the correspondence detection data name that the data detection standard module will search transfers to data contrast module, and data contrast module extracts the detection individual data that data input module obtained one by one and the corresponding interior data of data detection standard module compare.
Specific embodiment one:
Material trademark is the chemical composition data analysis of the material of 1Cr12 Mo, and is following through the chemical composition content data of this material of instrument detecting:
The unit that each item detects data is unit volume intensive amount number percent, carbon (C): 0.13, silicon (Si): 0.40, manganese (Mn): 0.56, chromium (Cr): 11.69, nickel (Ni): 0.50, molybdenum (Mo): 0.46, copper (Cu): 0.29, phosphorus (P): 0.024, sulphur (S): 0.008;
Detect select material trademark to be the chemical composition content data of material, material of 1Cr12 Mo on the selection interface of data input module successively after; The chemical composition content data of above-mentioned detection are imported successively; After input finishes, detect data input module will detect data with and the material information that carries, detect data name and be sent to data and contrast module;
After data contrast module receives the detection data that detect data input module; With detecting material information that data carry, detect data name and feed back to the data detection standard module and search for, searching material trademark is that the data area of chemical composition content of material of 1Cr12 Mo is following:
The unit that each item detects data is unit volume intensive amount number percent, carbon (C): 0.10≤C≤0.15, silicon (Si) :≤0.50, manganese (Mn): 0.30≤Mn≤0.60, chromium (Cr): 11.50≤Cr≤13.00, nickel (Ni): 0.30≤Ni≤0.60, molybdenum (Mo): 0.30≤Mo≤0.60, copper (Cu) :≤0.30, phosphorus (P) :≤0.025, sulphur (S) :≤0.015;
The data area of the correspondence detection data name that the data detection standard module will search transfers to data contrast module, and data contrast module extracts the detection individual data that data input module obtained one by one and the corresponding interior data of data detection standard module compare;
All comparing results of aggregation of data analysis output module integrated data contrast module carry out the report output of analysis result automatically, see Fig. 2.
Specific embodiment two: material trademark is the mechanical performance data analysis of the material of 1Cr12 Mo, and is following through the mechanical performance data of this material of instrument detecting:
Tensile strength (Rm): 650Mpa, yield strength (Rp0.2): 560 Mpa, extensibility (A): 20%, V-type impact strength (Akv1): the 45J first time, V-type impact strength (Akv2) second time: 48J, V-type be impact strength (Akv3) for the third time: 56J, thermal treatment: 240HB, and wherein the Chinese of constituent parts is following:
Mpa: MPa, J: burnt, HB: Brinell hardness;
Detect select material trademark to be the mechanical performance data of material, material of 1Cr12 Mo on the selection interface of data input module successively after; The mechanical performance data of the material of above-mentioned detection is imported successively; After input finishes, detect data input module will detect data with and the material information that carries, detect data name and be sent to data and contrast module;
After data contrast module receives the detection data that detect data input module; With detecting material information that data carry, detect data name and feed back to the data detection standard module and search for, searching material trademark is that the mechanical performance data upper and lower limit data of material of 1Cr12 Mo are following:
Tensile strength (Rm): 595Mpa～750Mpa, yield strength (Rp0.2): >=440 Mpa, extensibility (A): >=18%, V-type impact strength (Akv1): >=30J first time, V-type impact strength (Akv2) second time: >=30J, V-type be impact strength (Akv3) for the third time: >=30J, thermal treatment: 197HB～255HB;
The data area of the correspondence detection data name that the data detection standard module will search transfers to data contrast module, and data contrast module extracts the detection individual data that data input module obtained one by one and the corresponding interior data of data detection standard module compare;
All comparing results of aggregation of data analysis output module integrated data contrast module carry out the report output of analysis result automatically, see Fig. 3.
Specific embodiment three: material trademark is the chemical composition data analysis of the material of TC4, and is following through the chemical composition content data of this material of instrument detecting:
The unit that each item detects data is unit volume intensive amount number percent, carbon (C): 0.04, silicon (Si): 0.09, manganese (Mn): 0.13, molybdenum (Mo): 0.09, copper (Cu): 0.07, aluminium (Al): 5.56, zirconium (Zr): 0.02, oxygen (O): 0.18, hydrogen (H): 0.011, iron (Fe): 0.29, tin (Sn): 0.11;
Detect select material trademark to be the chemical composition content data of material, material of TC4 on the selection interface of data input module successively after; The chemical composition content data of above-mentioned detection are imported successively; After input finishes, detect data input module will detect data with and the material information that carries, detect data name and be sent to data and contrast module;
After data contrast module receives the detection data that detect data input module; With detecting material information that data carry, detect data name and feed back to the data detection standard module and search for, searching material trademark is that the chemical composition content data area of material of TC4 is following:
The unit that each item detects data is unit volume intensive amount number percent, carbon (C) :≤0.50, silicon (Si) :≤0.15, manganese (Mn) :≤0.1, molybdenum (Mo) :≤0.1, copper (Cu) :≤0.1, aluminium (Al): 5.50～6.75, zirconium (Zr) :≤0.1, oxygen (O) :≤0.20, hydrogen (H) :≤0.125, iron (Fe) :≤0.30, tin (Sn) :≤0.10;
The data area of the correspondence detection data name that the data detection standard module will search transfers to data contrast module, and data contrast module extracts the detection individual data that data input module obtained one by one and the corresponding interior data of data detection standard module compare;
All comparing results of aggregation of data analysis output module integrated data contrast module carry out the report output of analysis result automatically, see Fig. 4, and the framework of the data that exceed standard will be different with the output of qualified data framework.
Specific embodiment four: material trademark is the mechanical performance data analysis of the material of 2Cr13, and is following through the mechanical performance data of this material of instrument detecting:
Tensile strength (Rm): 700Mpa, yield strength (Rp0.2): 450 Mpa, extensibility (A): shrinkage factor (Z) 19%: 62%, V-type impact strength (Akv1): the 39J first time, V-type impact strength (Akv2) second time: 37J, V-type be impact strength (Akv3) for the third time: 44J, thermal treatment: 200HB, and wherein the Chinese of constituent parts is following:
Mpa: MPa, J: burnt, HB: Brinell hardness;
Detect select material trademark to be the mechanical performance data of material, material of 2Cr13 on the selection interface of data input module successively after; The mechanical performance data of the material of above-mentioned detection is imported successively; After input finishes, detect data input module will detect data with and the material information that carries, detect data name and be sent to data and contrast module;
After data contrast module receives the detection data that detect data input module; With detecting material information that data carry, detect data name and feed back to the data detection standard module and search for, searching material trademark is that the mechanical performance data scope of material of 2Cr13 is following:
Tensile strength (Rm): >=620Mpa, yield strength (Rp0.2): >=440 Mpa, extensibility (A): shrinkage factor (Z) >=20%: >=60%, V-type impact strength (Akv1): >=35J first time, V-type impact strength (Akv2) second time: >=35J, V-type be impact strength (Akv3) for the third time: >=35J, thermal treatment: 187HB～229HB;
The data area of the correspondence detection data name that the data detection standard module will search transfers to data contrast module, and data contrast module extracts the detection individual data that data input module obtained one by one and the corresponding interior data of data detection standard module compare;
All comparing results of aggregation of data analysis output module integrated data contrast module carry out the report output of analysis result automatically, see Fig. 5, and the framework of the data that exceed standard will be different with the output of qualified data framework.
Claims (5)
1. the analytic system that is used for high-end equipment manufactured materials Performance Detection data; It is characterized in that: this system comprises detection data input module, data detection standard module, data contrast module, aggregation of data analysis output module; Said detection data input module receives the detection data of manufactured materials; Said data detection standard module is stored the various performance parameters and the test stone of various materials; The data that said data contrast module is extracted in individual data that said detection data input module obtained and the corresponding data detection standard module one by one contrast then, and all comparing results that said aggregation of data is analyzed the comprehensive said data contrast module of output module carry out the report output of analysis result automatically.
2. the analytic system that is used for high-end equipment manufactured materials Performance Detection data according to claim 1; It is characterized in that: said detection data input module is provided with selects the interface; Said selection is provided with the material selected cell in the interface; The subordinate unit of said material selected cell is for detecting the data name unit; Said selection interface joint detection data input cell is after the user selects material, detection data name successively, in the corresponding input of said detection data input cell relevant detection data.
3. the analytic system that is used for high-end equipment manufactured materials Performance Detection data according to claim 1, it is characterized in that: said data detection standard module has been set the data area of various detection data according to materials classification.
4. the analytic system that is used for high-end equipment manufactured materials Performance Detection data according to claim 1; It is characterized in that: said data detection standard module is provided with data transfer apparatus; Be convenient in time write the data area and the data area of revising existing detection data of new detection data, new detection data directly are updated to the selection interface in the said detection data input module in the said data detection standard module.
5. the analytic system that is used for high-end equipment manufactured materials Performance Detection data according to claim 1; It is characterized in that: said detection data input module, data detection standard module connect the input end of said data contrast module respectively; The output terminal of said data contrast module connects said aggregation of data analysis module; After said data contrast module receives the detection data of said detection data input module; Material information, detection data name that the detection data are carried feed back to said data detection standard module and search for; The data area that correspondence that said data detection standard module will search detects data name transfers to said data contrast module, and the data that said data contrast module is extracted in individual data that said detection data input module obtained and the corresponding data detection standard module one by one compare.
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Effective date of registration: 20170301 Address after: 226600 Hainan Road, Haian, Jiangsu, No. 88, No. Patentee after: Haian Shenling Electrical Appliance Manufacturing Co., Ltd. Address before: No. 1800 road 214000 Jiangsu Lihu Binhu District City of Wuxi Province Patentee before: Jiangnan University |