CN102432870B - Synthesis method of dendritic complex main antioxidant - Google Patents
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Abstract
Description
技术领域 technical field
本发明涉及一种树枝状复合抗氧剂的合成方法,具体地说以有机物质为原料,在K2CO3为促进剂,苯和水混合溶剂存在的条件下,通过简单的有机合成反应合成一类新型高分子材料助剂。 The present invention relates to a synthetic method of a dendritic composite antioxidant, specifically using an organic substance as a raw material, using K2CO3 as a promotor, and under the condition that a mixed solvent of benzene and water exists, it is synthesized by a simple organic synthesis reaction A new class of additives for polymer materials.
背景技术 Background technique
抗氧剂是能够使聚合物稳定的一种重要助剂,其应用几乎涉及所有聚合物制品。酚类抗氧剂是所有抗氧剂中无污染、不变色性最好的一类抗氧剂。目前在我国酚类抗氧剂占消费量的50%左右,2,6-二叔丁基苯酚(BHT)作为基本品种,仍占据主导地位,但由于BHT的分子量相对较低、挥发性大,且有泛黄变色等缺点,用量正在逐年减少。而以瑞士Ciba-Geigy公司的Irganox 1010和Irganox 1076为代表的具有相对较高分子量的受阻酚品种消费比例逐年提高,已成为酚类抗氧剂市场上的主导产品。2002年,Helena Bergenudda提出了一种新型的抗氧剂,即超支化酚类抗氧剂,该类抗氧剂是对超支化大分子进行抗氧化修饰,使其具有多个抗氧化基团,提高其抗氧化活性,但是该类抗氧剂在低凝点高级润滑油中具有良好的抗氧化性能,但在聚烯烃材料中由于相容性差,抗氧化性能劣于抗氧剂Irganox 1010。2006年,杨洪军等人采用树枝状大分子1.0代聚酰胺-胺和β-(3,5-二叔丁基-4-羟基苯基)丙酰氯为原料,采用三氯甲烷为溶剂,三乙胺为缚酸剂,合成一类树枝状酚类抗氧剂,但由于1.0代树枝状聚酰胺-胺在三氯甲烷中溶解性差,接枝反应不完全,生成二叉、三叉副产物,导致目标产物的收率较低。 Antioxidant is an important additive that can stabilize polymers, and its application involves almost all polymer products. Phenolic antioxidants are the most non-polluting and non-discoloring antioxidants among all antioxidants. At present, phenolic antioxidants account for about 50% of the consumption in my country, and 2,6-di-tert-butylphenol (BHT), as the basic species, still occupies a dominant position. However, due to the relatively low molecular weight and high volatility of BHT, And there are shortcomings such as yellowing and discoloration, and the consumption is decreasing year by year. The consumption proportion of hindered phenol varieties with relatively high molecular weight, represented by Irganox 1010 and Irganox 1076 of Ciba-Geigy in Switzerland, has been increasing year by year, and has become the leading product in the phenolic antioxidant market. In 2002, Helena Bergenudda proposed a new type of antioxidant, that is, hyperbranched phenolic antioxidant, which is an antioxidant modification of hyperbranched macromolecules, so that it has multiple antioxidant groups, Improve its antioxidant activity, but this type of antioxidant has good antioxidant performance in high-grade lubricants with low freezing point, but in polyolefin materials due to poor compatibility, the antioxidant performance is inferior to the antioxidant Irganox 1010. 2006 In 2010, Yang Hongjun and others used 1.0-generation polyamide-amine and β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl chloride as raw materials, used chloroform as solvent, and triethylamine As an acid-binding agent, a class of dendritic phenolic antioxidants were synthesized, but due to the poor solubility of 1.0-generation dendritic polyamide-amines in chloroform, the grafting reaction was incomplete, and bifurcation and trifurcation by-products were generated, resulting in the target The yield of product is low.
发明内容 Contents of the invention
为了解决背景技术中存在的问题,本发明采用一种简单的合成方法合成树枝状复合主抗氧剂,该方法采用K2CO3水溶液和苯为反应混合溶剂,提纯采用低温沉淀洗出的方法,该方法的反应条件温和,产品提纯容易,产品收率较高,反应为基本的反应类型,很容易实现工业化。 In order to solve the problems existing in the background technology, the present invention adopts a simple synthetic method to synthesize the dendritic composite primary antioxidant. The method adopts K2CO3 aqueous solution and benzene as the reaction mixed solvent, and the purification adopts the method of washing out by low-temperature precipitation , the method has mild reaction conditions, easy product purification, high product yield, the reaction is a basic reaction type, and it is easy to realize industrialization.
本发明所采用的技术方案内容为:该树枝状复合主抗氧剂的合成方法以1.0代树状聚酰胺-胺和β-(3,5-二叔丁基-4-羟基苯基)丙酰氯为原料,以K2CO3为促进剂,苯和水为溶剂,在15~45℃下反应1~12h,反应混合物经负压过滤,得树枝状复合主抗氧剂粗产品;然后向粗产品中加三氯甲烷,过滤;向滤液中加入苯,0~20℃下沉淀析出1~5h,负压过滤,20~40℃下真空干燥2~6h,得到树枝状复合主抗氧剂。 The content of the technical solution adopted in the present invention is: the synthesis method of the dendritic composite primary antioxidant uses 1.0 generation dendritic polyamide-amine and β-(3,5-di-tert-butyl-4-hydroxyphenyl)propane Acyl chloride as raw material, K2CO3 as accelerator, benzene and water as solvent, react at 15~45° C for 1~12h, and filter the reaction mixture under negative pressure to obtain the crude product of dendritic composite primary antioxidant; Add trichloromethane to the crude product, filter; add benzene to the filtrate, precipitate at 0~20°C for 1~5h, filter under negative pressure, and vacuum dry at 20~40°C for 2~6h to obtain the dendritic composite primary antioxidant .
上述树枝状复合主抗氧剂的合成中,1.0代树状聚酰胺-胺与β-(3,5-二叔丁基-4-羟基苯基)丙酰氯的物质的量比为1:(4~12),促进剂K2CO3为反应原料总质量的20-70%,溶剂苯的体积分数为60~90%,溶剂水的体积分数为10~30%,反应温度为0~25℃,反应时间为1~12h;粗产品提纯过程中,粗产品溶解所用溶剂三氯甲烷的质量为粗产品质量的8~16倍,沉淀析出所用溶剂苯的质量为粗产品质量的15~35倍,沉淀析出时的温度为0~20℃,时间为1~3h,固体真空干燥时的温度为20~40℃,时间为2~6h。 In the synthesis of above-mentioned dendritic composite main antioxidant, the substance ratio of 1.0 generation dendritic polyamide-amine and β-(3,5-di-tert-butyl-4-hydroxyl phenyl) propionyl chloride is 1:( 4~12), the accelerator K 2 CO 3 is 20-70% of the total mass of the reaction raw materials, the volume fraction of solvent benzene is 60~90%, the volume fraction of solvent water is 10~30%, and the reaction temperature is 0~25 ℃, the reaction time is 1~12h; during the purification process of the crude product, the quality of the solvent chloroform used for the dissolution of the crude product is 8~16 times of the quality of the crude product, and the quality of the solvent benzene used for precipitation is 15~35 times of the quality of the crude product. times, the temperature for precipitation is 0~20°C, and the time is 1~3h; the temperature for solid vacuum drying is 20~40°C, and the time is 2~6h.
本发明的有益效果是:本发明采用表面具有多活性官能团、结构对称的1.0代树状聚酰胺-胺,利用其端基胺基可进行功能基转化这一特性,通过简单的有机反应,合成一类树枝状复合主抗氧剂。由于采用了1.0代端基为胺基的树状聚酰胺-胺和β-(3,5-二叔丁基-4-羟基苯基)丙酰氯为原料,K2CO3为促进剂,苯和水为反应溶剂,反应温度较低,操作也比较容易;并且目标产物的性质与反应原料的性质差别较大,采用沉淀析出的方法,克服了产品提纯难的问题。该类抗氧剂结构对称,含有多个酚羟基抗氧化基团,并且分子含有胺类抗氧化基团,是一种分子内复合型抗氧剂,克服了酚类抗氧剂和胺类抗氧剂的不足,可广泛应用于适用于聚乙烯、聚丙烯、聚苯乙烯、ABS等多种合成树脂。 The beneficial effects of the present invention are: the present invention adopts the 1.0th generation dendritic polyamide-amine with multi-active functional groups on the surface and symmetrical structure, and utilizes the characteristic that its terminal amine group can carry out functional group conversion, and synthesizes it through a simple organic reaction. A class of dendritic composite primary antioxidants. Since 1.0 generations of dendritic polyamidoamines with amine-terminated groups and β-(3,5-di-tert-butyl-4-hydroxyphenyl) propionyl chloride were used as raw materials, K 2 CO 3 was used as an accelerator, and benzene With water as the reaction solvent, the reaction temperature is relatively low, and the operation is relatively easy; and the properties of the target product are quite different from those of the reaction raw materials, and the problem of difficult product purification is overcome by adopting the method of precipitation. This type of antioxidant has a symmetrical structure, contains multiple phenolic hydroxyl antioxidant groups, and the molecule contains amine antioxidant groups. Insufficient oxygen agent, can be widely used in various synthetic resins such as polyethylene, polypropylene, polystyrene, ABS, etc.
附图说明:Description of drawings:
图1为树枝状复合主抗氧剂的合成反应方程式; Fig. 1 is the synthesis reaction equation of dendritic composite primary antioxidant;
图2为树枝状复合主抗氧剂的收率随反应原料摩尔比的变化曲线; Fig. 2 is the yield of dendritic composite main antioxidant with the change curve of reaction raw material mol ratio;
图3为树枝状复合主抗氧剂的收率随反应温度的变化曲线; Fig. 3 is the variation curve of the yield of dendritic composite primary antioxidant with reaction temperature;
图4为树枝状复合主抗氧剂的收率随反应时间的变化曲线; Fig. 4 is the variation curve of the yield of dendritic composite primary antioxidant with reaction time;
图5为树枝状复合主抗氧剂的收率随促进剂质量分数的变化曲线。 Fig. 5 is the change curve of the yield of the dendritic composite primary antioxidant with the mass fraction of the accelerator.
具体实施方式:Detailed ways:
下面结合实施例对本发明作进一步说明: The present invention will be further described below in conjunction with embodiment:
实施例1:准确称取1.0g的1.0树状聚酰胺-胺和2g K2CO3溶于7ml蒸馏水中,0℃下边搅拌边缓慢滴加含有3gβ-(3,5-二叔丁基-4-羟基苯基)丙酰氯的苯溶液35ml,25℃条件下反应15h,负压过滤,得树枝状复合主抗氧剂粗产品;然后向粗产品中加入50ml三氯甲烷,搅拌30min,过滤;向滤液中加入150ml苯,5℃下沉淀析出1h,负压过滤,30℃下真空干燥3h,得到树枝状复合主抗氧剂。反应原料摩尔比对树枝状复合主抗氧剂的收率的影响如图2。当1.0代树状聚酰胺-胺与β-(3,5-二叔丁基-4-羟基苯基)丙酰氯的物质的量比为1:6时,树枝状复合主抗氧剂的收率达70.1%。 Example 1: Accurately weigh 1.0 g of 1.0 dendritic polyamidoamine and 2 g of K 2 CO 3 and dissolve it in 7 ml of distilled water, slowly add 3 g of β-(3,5-di-tert-butyl- 35ml of benzene solution of 4-hydroxyphenyl)propionyl chloride, reacted at 25°C for 15h, and filtered under negative pressure to obtain the crude product of dendritic composite primary antioxidant; then add 50ml of chloroform to the crude product, stir for 30min, and filter Add 150ml of benzene to the filtrate, precipitate at 5°C for 1h, filter under negative pressure, and dry in vacuum at 30°C for 3h to obtain a dendritic composite primary antioxidant. The influence of the molar ratio of the reaction raw materials on the yield of the dendritic composite primary antioxidant is shown in Figure 2. When the substance ratio of 1.0 generation dendritic polyamido-amine and β-(3,5-di-tert-butyl-4-hydroxyphenyl)propionyl chloride was 1:6, the yield of dendritic composite primary antioxidant The rate reached 70.1%.
实施例2:准确称取1.0g的1.0树状聚酰胺-胺和2g K2CO3溶于7ml蒸馏水中,0℃下边搅拌边缓慢滴加溶解3gβ-(3,5-二叔丁基-4-羟基苯基)丙酰氯的苯溶液35ml,15~45℃条件下反应15h,负压过滤,得树枝状复合主抗氧剂粗产品;然后向粗产品中加入50ml三氯甲烷,搅拌30min,过滤;向滤液中加入150ml苯,5℃下沉淀析出1h,负压过滤,30℃下真空干燥3h,得到树枝状复合主抗氧剂。反应温度对树枝状复合主抗氧剂的收率的影响如图3。当反应温度为25℃,树枝状复合主抗氧剂的收率达70.5%。 Example 2: Accurately weigh 1.0 g of 1.0 dendritic polyamidoamine and 2 g of K 2 CO 3 and dissolve in 7 ml of distilled water, slowly add and dissolve 3 g of β-(3,5-di-tert-butyl- 35ml of benzene solution of 4-hydroxyphenyl)propionyl chloride, reacted at 15~45°C for 15h, and filtered under negative pressure to obtain the crude product of dendritic composite primary antioxidant; then add 50ml of chloroform to the crude product, and stir for 30min , filtered; 150ml of benzene was added to the filtrate, precipitated at 5°C for 1h, filtered under negative pressure, and vacuum-dried at 30°C for 3h to obtain a dendritic composite primary antioxidant. The influence of reaction temperature on the yield of dendritic composite primary antioxidant is shown in Figure 3. When the reaction temperature is 25℃, the yield of dendritic composite primary antioxidant reaches 70.5%.
实施例3:准确称取1.0g的1.0树状聚酰胺-胺和2g K2CO3溶于7ml蒸馏水中,0℃下边搅拌边缓慢滴加溶解3gβ-(3,5-二叔丁基-4-羟基苯基)丙酰氯的苯溶液35ml,25℃条件下反应1~12h,负压过滤,得树枝状复合主抗氧剂粗产品;然后向粗产品中加入50ml三氯甲烷,搅拌30min,过滤;向滤液中加入150ml苯,5℃下沉淀析出1h,负压过滤,30℃下真空干燥3h,得到树枝状复合主抗氧剂。反应温度对树枝状复合主抗氧剂的收率的影响如图4。当反应时间为5h,树状复合主抗氧剂的收率达70.5%。 Example 3: Accurately weigh 1.0 g of 1.0 dendritic polyamido-amine and 2 g of K 2 CO 3 and dissolve in 7 ml of distilled water, slowly add and dissolve 3 g of β-(3,5-di-tert-butyl- 35ml of benzene solution of 4-hydroxyphenyl)propionyl chloride, reacted at 25°C for 1~12h, and filtered under negative pressure to obtain the crude product of dendritic composite primary antioxidant; then add 50ml of chloroform to the crude product, and stir for 30min , filtered; 150ml of benzene was added to the filtrate, precipitated at 5°C for 1h, filtered under negative pressure, and vacuum-dried at 30°C for 3h to obtain a dendritic composite primary antioxidant. The influence of reaction temperature on the yield of dendritic composite primary antioxidant is shown in Figure 4. When the reaction time is 5h, the yield of dendritic composite primary antioxidant reaches 70.5%.
实施例4:准确称取1.0g的1.0树状聚酰胺-胺和0.8~2.8g K2CO3溶于7ml蒸馏水中,0℃下边搅拌边缓慢滴加溶解3gβ-(3,5-二叔丁基-4-羟基苯基)丙酰氯的苯溶液35ml,25℃条件下反应15h,负压过滤,得树枝状复合主抗氧剂粗产品;然后向粗产品中加入50ml三氯甲烷,搅拌30min,过滤;向滤液中加入150ml苯,5℃下沉淀析出1h,负压过滤,30℃下真空干燥3h,得到树枝状复合主抗氧剂。促进剂K2CO3占原料的质量分数对树枝状复合主抗氧剂的收率的影响如图5。当促进剂K2CO3用量为2.0g,也即占原料重质量的50%时,树枝状复合主抗氧剂的收率达70.6%。 Example 4: Accurately weigh 1.0 g of 1.0 dendritic polyamidoamine and 0.8~2.8 g of K 2 CO 3 and dissolve in 7 ml of distilled water, slowly add and dissolve 3 g of β-(3,5-ditertiary 35ml of benzene solution of butyl-4-hydroxyphenyl)propionyl chloride, reacted at 25°C for 15h, and filtered under negative pressure to obtain the crude product of dendritic composite primary antioxidant; then add 50ml of chloroform to the crude product, stir After 30 minutes, filter; add 150ml of benzene to the filtrate, precipitate at 5°C for 1h, filter under negative pressure, and dry in vacuum at 30°C for 3h to obtain a dendritic composite primary antioxidant. The influence of the mass fraction of the accelerator K 2 CO 3 in the raw material on the yield of the dendritic composite primary antioxidant is shown in Figure 5. When the amount of the accelerator K 2 CO 3 is 2.0g, which accounts for 50% of the weight of the raw material, the yield of the dendritic composite primary antioxidant reaches 70.6%.
实施例5:准确称取1.0g的1.0树状聚酰胺-胺和2g K2CO3溶于7ml蒸馏水中,0℃下边搅拌边缓慢滴加溶解3gβ-(3,5-二叔丁基-4-羟基苯基)丙酰氯的苯溶液35ml,25℃条件下反应15h,负压过滤,得树枝状复合主抗氧剂粗产品;然后向粗产品中加入50ml三氯甲烷,搅拌30min,过滤;向滤液中加入150ml苯,5℃下沉淀析出1h,负压过滤,30℃下真空干燥3h,得到树枝状复合主抗氧剂,收率达70.2%。 Example 5: Accurately weigh 1.0 g of 1.0 dendritic polyamidoamine and 2 g of K 2 CO 3 and dissolve in 7 ml of distilled water, slowly add and dissolve 3 g of β-(3,5-di-tert-butyl- 35ml of benzene solution of 4-hydroxyphenyl)propionyl chloride, reacted at 25°C for 15h, and filtered under negative pressure to obtain the crude product of dendritic composite primary antioxidant; then add 50ml of chloroform to the crude product, stir for 30min, and filter Add 150ml of benzene to the filtrate, precipitate at 5°C for 1h, filter under negative pressure, and dry in vacuum at 30°C for 3h to obtain a dendritic composite primary antioxidant with a yield of 70.2%.
实施例6:根据附图2~5的数据,当1.0代树状聚酰胺-胺与β-(3,5-二叔丁基-4-羟基苯基)丙酰氯的物质的量比为1:5,促进剂K2CO3为反应原料质量的50%,溶剂苯的体积分数为83.3%,溶剂水的体积分数为16.7%,反应温度为25℃,反应时间为5h;溶解粗产品所用溶剂三氯甲烷的用量为50ml,沉淀析出所用溶剂苯的用量为150ml,沉淀析出时的温度为5℃,时间为1h,固体真空干燥时的温度为30℃,时间为3h,合成得到的树枝状复合主抗氧剂的收率为70.8%。该抗氧剂应用于聚烯烃树脂中,当添加量为0.2%时,聚乙烯树脂的氧化诱导期为34.0 min,聚丙烯树脂的氧化诱导期为3.3 min,远高于未添加抗氧剂的聚烯烃树脂(聚乙烯为1.9 min,聚丙烯为0.5 min)。
Embodiment 6: According to the data of accompanying
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