CN102431169A - Semi-automatic ring welder - Google Patents
Semi-automatic ring welder Download PDFInfo
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- CN102431169A CN102431169A CN2011104135220A CN201110413522A CN102431169A CN 102431169 A CN102431169 A CN 102431169A CN 2011104135220 A CN2011104135220 A CN 2011104135220A CN 201110413522 A CN201110413522 A CN 201110413522A CN 102431169 A CN102431169 A CN 102431169A
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Abstract
The invention discloses a semi-automatic ring welder. The semi-automatic ring welder is provided with a welding head connected with an alternating-current power supply and also comprises a horizontal pedestal, a vertical upright post, a clamping tool, a controller, a cantilever and an air cylinder, wherein the vertical upright post is arranged on one side of the horizontal pedestal; the clamping tool and the controller are arranged on the other side of the horizontal pedestal; the cantilever is arranged on the upper part of the upright post and is extended towards the clamping tool; the air cylinder is arranged at the outer end of the cantilever; a piston rod of the air cylinder is downwards extended vertically; a concave part used for accommodating an inverse plastic bottle is formed on the clamping tool; the controller is arranged at the place, corresponding to the concave part, in the clamping tool; and the welding head is connected with the lower end of the piston rod and is positioned above the concave part. When the semi-automatic ring welder is used, the bottom of the plastic bottle of which the tail rod is sleeved with a hanging ring is upwards placed in the concave part vertically on the clamping tool, a controller switch is triggered, the air cylinder can move downwards through the controller, the heated welding head downwards contacts the tail rod sequentially, and after a welding point of which the diameter is more than that of a corresponding hole of the hanging ring is formed at the tail end of the tail rod, the welding work is finished, and the next procedure is performed. When the semi-automatic ring welder is used for welding the hanging ring, the production efficiency of the plastic bottle is high and the qualification rate is high, so the production cost is also reduced and the labor intensity of workers is low.
Description
Technical field
The present invention relates to a kind of semi-automatic weld-ring machine.
Background technology
The bottom of plastic infusion bottle need be equipped with link, can easily plastic bottle be hung upside down when being beneficial to use.Existing step to plastic bottle bottom installation link is: link is placed on the foot piece of plastic bottle bottom, utilizes welding gun with the heating of foot piece top, fusing, make the foot piece top form the solder joint greater than corresponding eye diameter on the link, welding job can be accomplished.Its shortcoming has: the degree of depth and the time of artificial welding are wayward, occur defective work easily: if the diameter of solder joint is little, be prone to cause link to come off, weld too deeply, make link and foot piece affixed, link can not rotate; Labour intensity is big, operator's easy fatigue; Hand torch, be prone to cause scald accident or the like.
Therefore, the production cost of existing plastic bottle is high, production efficiency is low, and the qualification rate of plastic bottle is low.
Summary of the invention
Technical problem to be solved by this invention provides a kind of semi-automatic weld-ring machine, and after requiring to use this semi-automatic weld-ring machine, the production efficiency of plastic bottle is high, qualification rate is high.
For solving the problems of the technologies described above; The invention provides a kind of semi-automatic weld-ring machine; The soldering tip that is communicated with AC power is arranged; Also comprise horizontal base, be arranged on the vertical column of base one side, the anchor clamps that are arranged on the base opposite side and controller, be arranged on column top and the cantilever that extends towards anchor clamps, be arranged on the cylinder that cantilever outer end and piston rod are vertically stretched down; Have one to be used for holding the recessed of inversion plastic bottle on the anchor clamps, it is interior corresponding to recess that controller is arranged on anchor clamps, and the lower end of soldering tip and piston rod joins and is positioned at recessed top.
For the purpose of the concise description problem, below semi-automatic weld-ring machine according to the invention is all abbreviated as this ring soldering machine.
During use, the plastic bottle bottom that has been nested with link on the foot piece is upwards vertically placed recessed on the anchor clamps, can touch controller switches simultaneously; Can make that through controller cylinder moves downwards, already heated soldering tip contacts foot piece downwards thereupon, makes the tail end fusing of foot piece; Reach setting time, make the foot piece tail end form the solder joint of diameter greater than the corresponding eye diameter of link after; Cylinder upwards resets, and the welding job of this plastic bottle hanging ring at tail is accomplished, and gets into subsequent processing.
Because welding temperature, time are automatic control; Welding job need not manual control, make to use this ring soldering machine carry out that the production efficiency of plastic bottle of link welding is high, qualification rate is high, has therefore also reduced production cost; Working strength of workers is little, can stop the generation of scald accident basically.
As the optimization of this ring soldering machine, cantilever is installed in the top of column through axle sleeve and the lock-screw of spinning on axle sleeve; Controller comprises microswitch, the time relay, two-position-five-way solenoid valve coil; The normally opened contact of the time relay and two-position-five-way solenoid valve solenoid are in series afterwards and the coils from parallel connection of coils of the time relay; With after the microswitch normally opened contact is connected, be connected across on the AC power again.
Above-mentioned be provided with improved cantilever steadiness, and then guaranteed the stability of soldering tip.
Control soldering tip to foot piece heating, thawing through controller, make the foot piece tail end form the solder joint of diameter greater than the corresponding eye diameter of link.
As the optimization of this ring soldering machine, the upper end of said column is provided with level first installing plate that extends towards anchor clamps, and the development length of first installing plate is less than the development length of cantilever, the vertical screw rod of spinning on first installing plate, and the lower end of screw rod contacts with cantilever;
Hinged horizontal arrangement in the lower end of piston rod and second installing plate that extends towards anchor clamps, the outer end of second installing plate is connected to the 3rd installing plate of horizontal arrangement, and moving towards of described three installing plates is consistent;
Between first installing plate and cylinder, locate to run through the vertical guide post that is slidingly matched with it on the cantilever, the lower end of guide post and the second installing plate vertical connection;
Soldering tip is arranged on the 3rd installing plate.
Vertically form stable structure between guide post and the cylinder, like this, the situation of vacillating now to the left, now to the right, rotate can not appear in second installing plate, the 3rd installing plate, soldering tip, and the accuracy raising when making the welding of this ring soldering machine is not prone to position deviation.
Because soldering tip is in heated condition for a long time, after long-term the use, aging, distortion appears in installing plate that soldering tip is installed easily; At this moment, installing plate just needs to change the setting of the 3rd installing plate; Make and change easily, and need not change all installing plates, replacement cost is low.
Said anchor clamps comprise horizontal train wheel bridge, horizontal lower plate, three vertical double threaded screws that are used for connecting preceding two plates; In setting preceding two plates and being near a side of column; Outside setting preceding two plates and away from a side of column being, vertically to be positioned at preceding two plates inboard for double threaded screw, and a step is arranged at the top of double threaded screw; The lower end of stud and lower plate are pegged graft; The upper end of double threaded screw spins with nut after running through train wheel bridge, makes the train wheel bridge load put on the step of double threaded screw, and the outside of train wheel bridge has an oval-shaped breach; The outside of lower plate have one outer big, in little V-notch, the space between described two breach, preceding two plates has formed to be used for holding is inverted the recessed of plastic bottle.
Above-mentioned setting makes that the position of sound production of plastic bottle accurately, easily, and is simple to operate, and then makes that the welding effect of link is good, is not prone to substandard product when the welding link.
In sum, use this semi-automatic weld-ring machine after, the production efficiency of plastic bottle is high, qualification rate is high, processing ease, labour intensity are extremely low, production cost is low.
Description of drawings
Fig. 1 is the schematic perspective view of this ring soldering machine.
Fig. 2 is the circuit diagram of the controller of this ring soldering machine.
The specific embodiment
To combine accompanying drawing that embodiment of the present invention is specifically described below:
Referring to Fig. 1 and Fig. 2,
Semi-automatic weld-ring machine; The soldering tip A that is communicated with AC power is arranged; Also comprise horizontal base 1, be arranged on the vertical column 2 of base 1 one sides, the anchor clamps 3 that are arranged on base 1 opposite side and controller 4, be arranged on column 2 tops and the cantilever 5 that extends towards anchor clamps 3, be arranged on the cylinders 6 that cantilever 5 outer ends and piston rod 61 are vertically stretched down; Have one to be used for holding the recessed of inversion plastic bottle B on the anchor clamps 3; It is interior corresponding to recess that controller 4 is arranged on anchor clamps 3, and the lower end of soldering tip A and piston rod 61 joins and is positioned at recessed top.
The upper end of column 2 is provided with the development length of the development length of level first installing plate 71, the first installing plates 71 that extend towards anchor clamps 3 less than cantilever 5, the vertical screw rod 8 of spinning on first installing plate 71, and the lower end of screw rod 8 contacts with cantilever 5;
The outer end of hinged horizontal arrangement in the lower end of piston rod 61 and second installing plate, 72, the second installing plates 72 that extend towards anchor clamps 3 is connected to the 3rd installing plate 73 of horizontal arrangement, and moving towards of described three installing plates is consistent;
Between first installing plate 71 and cylinder 6, locate to run through the vertical guide post 9 that is slidingly matched with it on the cantilever 5, the lower end of guide post 9 and second installing plate, 72 vertical connections;
Soldering tip A is arranged on the 3rd installing plate 73.
During use; The plastic bottle B bottom that has been nested with link C on the foot piece is upwards vertically placed recessed on the anchor clamps 3, can touch the microswitch SQ of controller 4 simultaneously, make that time relay KT is charged; Normally opened contact KT1 is closed thereupon; Two-position-five-way solenoid valve solenoid YA gets the electrician and does, and makes piston rod 61 move downward, and drives the tail end of soldering tip A decline contact foot piece.Because connecting the circuit of soldering tip heating core A1 is closed circuit; Soldering tip A is in heated condition all the time, and can carry out heat fused this moment to the tail end of foot piece, when the foot piece tail end forms diameter greater than the solder joint of the corresponding eye diameter of link C, when reaching the time of time relay KT setting; Normally opened contact KT1 breaks off; The work of two-position-five-way solenoid valve solenoid YA dead electricity, piston rod 61 moves upward, and drives soldering tip A and moves upward; Welding job to this plastic bottle B hanging ring at tail is accomplished, and this plastic bottle B gets into next production process.
Above-described only is one embodiment of the present invention.Should be pointed out that for the person of ordinary skill of the art under the prerequisite that does not break away from the principle of the invention, can also make some modification and improvement, these also should be regarded as belonging to protection scope of the present invention.
Claims (5)
1. semi-automatic weld-ring machine; The soldering tip that is communicated with AC power is arranged; It is characterized in that: it also comprises horizontal base, be arranged on the vertical column of base one side, the anchor clamps that are arranged on the base opposite side and controller, be arranged on column top and the cantilever that extends towards anchor clamps, be arranged on the cylinder that cantilever outer end and piston rod are vertically stretched down; Have one to be used for holding the recessed of inversion plastic bottle on the anchor clamps; It is interior corresponding to recess that controller is arranged on anchor clamps, and the lower end of soldering tip and piston rod joins and is positioned at recessed top.
2. semi-automatic weld-ring machine according to claim 1 is characterized in that:
Cantilever is installed in the top of column through axle sleeve and the lock-screw of spinning on axle sleeve; Controller comprises microswitch, the time relay, two-position-five-way solenoid valve coil; The normally opened contact of the time relay and two-position-five-way solenoid valve solenoid are in series afterwards and the coils from parallel connection of coils of the time relay; With after the microswitch normally opened contact is connected, be connected across on the AC power again.
3. semi-automatic weld-ring machine according to claim 1 and 2 is characterized in that:
The upper end of column is provided with level first installing plate that extends towards anchor clamps, and the development length of first installing plate is less than the development length of cantilever, the vertical screw rod of spinning on first installing plate, and the lower end of screw rod contacts with cantilever;
Hinged horizontal arrangement in the lower end of piston rod and second installing plate that extends towards anchor clamps, the outer end of second installing plate is connected to the 3rd installing plate of horizontal arrangement, and moving towards of described three installing plates is consistent;
Between first installing plate and cylinder, locate to run through the vertical guide post that is slidingly matched with it on the cantilever, the lower end of guide post and the second installing plate vertical connection;
Soldering tip is arranged on the 3rd installing plate.
4. semi-automatic weld-ring machine according to claim 1 and 2 is characterized in that:
Anchor clamps comprise horizontal train wheel bridge, horizontal lower plate, three vertical double threaded screws that are used for connecting preceding two plates; In setting preceding two plates and being near a side of column; Outside setting preceding two plates and away from a side of column being, vertically to be positioned at preceding two plates inboard for double threaded screw, and a step is arranged at the top of double threaded screw; The lower end of stud and lower plate are pegged graft; The upper end of double threaded screw spins with nut after running through train wheel bridge, makes the train wheel bridge load put on the step of double threaded screw, and the outside of train wheel bridge has an oval-shaped breach; The outside of lower plate have one outer big, in little V-notch, the space between described two breach, preceding two plates has formed to be used for holding is inverted the recessed of plastic bottle.
5. semi-automatic weld-ring machine according to claim 3 is characterized in that:
Anchor clamps comprise horizontal train wheel bridge, horizontal lower plate, three vertical double threaded screws that are used for connecting preceding two plates and are positioned at preceding two plates inboard; In setting preceding two plates and near a side of column being, outside setting preceding two plates and away from a side of column being, a step is arranged at the top of double threaded screw; The lower end of stud and lower plate are pegged graft; The upper end of double threaded screw spins with nut after running through train wheel bridge, makes the train wheel bridge load put on the step of double threaded screw, and the outside of train wheel bridge has an oval-shaped breach; The outside of lower plate have one outer big, in little V-notch, the space between described two breach, preceding two plates has formed to be used for holding is inverted the recessed of plastic bottle.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110413522.0A CN102431169B (en) | 2011-12-11 | 2011-12-11 | Semi-automatic ring welder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201110413522.0A CN102431169B (en) | 2011-12-11 | 2011-12-11 | Semi-automatic ring welder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102431169A true CN102431169A (en) | 2012-05-02 |
| CN102431169B CN102431169B (en) | 2014-06-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201110413522.0A Active CN102431169B (en) | 2011-12-11 | 2011-12-11 | Semi-automatic ring welder |
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| Country | Link |
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| CN (1) | CN102431169B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273301A (en) * | 2013-06-13 | 2013-09-04 | 李镇莲 | Ring sleeving device for tee joints |
| CN104369364A (en) * | 2013-08-15 | 2015-02-25 | 海洋王（东莞）照明科技有限公司 | Light fixture hot welding machine |
| CN104369363A (en) * | 2013-08-15 | 2015-02-25 | 海洋王（东莞）照明科技有限公司 | Light apparatus welding heat welder and stroke adjustment fixation structure thereof |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4208976A (en) * | 1978-11-20 | 1980-06-24 | The Continental Group, Inc. | Tab applicator and bonding apparatus and method of utilizing the same |
| EP0131442B1 (en) * | 1983-07-08 | 1987-05-13 | George Blair P.L.C. | Welded construction and components therefor |
| CN101898418A (en) * | 2010-07-26 | 2010-12-01 | 安徽环球药业股份有限公司 | Welding machine of hanging ring at tail of plastic infusion bottle |
| CN202388801U (en) * | 2011-12-11 | 2012-08-22 | 安徽环球药业股份有限公司 | Semi-automatic ring welding machine |
-
2011
- 2011-12-11 CN CN201110413522.0A patent/CN102431169B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4208976A (en) * | 1978-11-20 | 1980-06-24 | The Continental Group, Inc. | Tab applicator and bonding apparatus and method of utilizing the same |
| EP0131442B1 (en) * | 1983-07-08 | 1987-05-13 | George Blair P.L.C. | Welded construction and components therefor |
| CN101898418A (en) * | 2010-07-26 | 2010-12-01 | 安徽环球药业股份有限公司 | Welding machine of hanging ring at tail of plastic infusion bottle |
| CN202388801U (en) * | 2011-12-11 | 2012-08-22 | 安徽环球药业股份有限公司 | Semi-automatic ring welding machine |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103273301A (en) * | 2013-06-13 | 2013-09-04 | 李镇莲 | Ring sleeving device for tee joints |
| CN103273301B (en) * | 2013-06-13 | 2015-08-19 | 李镇莲 | Threeway bearing-ring device |
| CN104369364A (en) * | 2013-08-15 | 2015-02-25 | 海洋王（东莞）照明科技有限公司 | Light fixture hot welding machine |
| CN104369363A (en) * | 2013-08-15 | 2015-02-25 | 海洋王（东莞）照明科技有限公司 | Light apparatus welding heat welder and stroke adjustment fixation structure thereof |
| CN104369364B (en) * | 2013-08-15 | 2019-01-29 | 海洋王（东莞）照明科技有限公司 | Lamps and lanterns Hot welding |
| CN104369363B (en) * | 2013-08-15 | 2019-01-29 | 海洋王（东莞）照明科技有限公司 | Lamps and lanterns weld Hot welding and its stroke adjustment fixed structure |
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| Publication number | Publication date |
|---|---|
| CN102431169B (en) | 2014-06-18 |
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