CN102431093A - Proportioning device - Google Patents
Proportioning device Download PDFInfo
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- CN102431093A CN102431093A CN2011103182417A CN201110318241A CN102431093A CN 102431093 A CN102431093 A CN 102431093A CN 2011103182417 A CN2011103182417 A CN 2011103182417A CN 201110318241 A CN201110318241 A CN 201110318241A CN 102431093 A CN102431093 A CN 102431093A
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- proportioning
- feed bin
- electronic
- batcher
- track
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Abstract
The invention discloses a proportioning device, comprising a proportioning box with enclosed periphery, wherein five material bins with cutting tools are arranged on the top of the proportioning box; the bottoms of the material bins extend into the proportioning box; an opening is arranged on the top of each material bin; a pneumatic gate valve is arranged at the bottom of each material bin; a track is arranged at the bottom of the proportioning box; an electric proportioning trolley is arranged on the track; the electric proportioning trolley can travel on the track; an electronic weigher is arranged on the electric proportioning trolley; a proportioning hopper is arranged on the electronic weigher; the proportioning hopper is arranged below the five material bins; an openable flexible electric door curtain is arranged at one side of the proportioning box; and the proportioning trolley can drive outwards from the flexible electric door curtain through a guide track. The proportioning device has the advantages of reducing the use time of travelling cranes, largely improving production efficiency, effectively preventing fugitive dusts from harming human health, and improving working security.
Description
Technical field
The proportioner of usefulness the present invention relates to prepare burden in the magnesia carbon brick production process.
Background technology
In the magnesia carbon brick production process, need use five kinds of raw materials usually, be respectively: coarse granule, fine grained, fine powder, feed back, graphite, these five kinds of raw materials need be prepared burden according to different proportionings, mixing after batching is accomplished, final compression moulding.Present burden process is: five kinds of raw materials will be housed---the ton bag of coarse granule, fine grained, fine powder, feed back, graphite is sling with driving respectively one by one; One by one the ton bag is severed with cutter by the workman then; Raw material is put in the batch hopper one by one, and the quality of measuring each raw material aside by the special messenger simultaneously.In the above-mentioned burden process, the ton bag of raw material is all cut by manual work, if driving suspension ton bag is insecure or driving accident then cause security incident easily, has potential safety hazard; And manual work is prepared burden and is measured, and all in the environment of opening wide, the airborne dust serious harm workman's that raw material forms is healthy for batching; Very high in blending process middle rolling car frequency of utilization, make hoisting mechanism motor splined shaft that the fatigue fracture phenomenon take place easily, and whenever add just needs operation driving separately of primary material that have a strong impact on the speed of batching, operating efficiency is low.
Summary of the invention
The technical issues that need to address of the present invention are: provide a kind of security performance high, can not cause that airborne dust harm employee is healthy, the proportioner of high efficiency.
For addressing the above problem; The technical scheme that the present invention adopts is: proportioner, and the batcher of sealing around comprising, the top of batcher is provided with five feed bins; The bottom of each feed bin all extend in the batcher; Each feed bin open top is provided with the cutter that sharp sword makes progress in the feed bin, the bottom of each feed bin is provided with the pneumatic type push-pull valve; Bottom in the batcher is provided with track, and track is provided with electronic batching dolly, and electronic batching dolly can go in orbit, and electronic batching dolly is provided with electronic scale, and electronic scale is provided with batch hopper, and described batch hopper is positioned at the below of five feed bins; But a side of batcher is provided with the flexible electronic door curtain of folding, and described electronic batching dolly can outwards be left from the electronic door curtain of flexibility through guide rail.
Further, aforesaid proportioner, wherein, described cutter is the cross tip-angled shape.
Further, aforesaid proportioner, wherein, described track is provided with five limit switches, and five limit switches lay respectively at five feed bins under.
Beneficial effect of the present invention: owing to be provided with the batcher of enclosed construction; The batcher top is provided with the feed bin that has cutter; The ton bag of raw material only need rise and winch in the feed bin; The raw material that the ton bag is cut in the back ton bag by cutter directly gets in the feed bin, avoided artificial can be when cutting ton bag because of the not firm generation that causes security incident of ton bag lifting; After being provided with electronic batching dolly in the batcher; The whole operation of batching just can be in batcher completion voluntarily, avoided opening wide in the environment airborne dust effectively to the infringement of health, and greatly reduced the frequency of utilization of driving; Improve the driving operating mode, thereby improved operating efficiency greatly.
Description of drawings
Fig. 1 is the structural representation of proportioner of the present invention.
Fig. 2 is a sketch map of overlooking the mounting structure of cutter shown in the direction among Fig. 1.
Fig. 3 is the front view of cutter shown in Fig. 1.
Fig. 4 is the left view of Fig. 3.
The specific embodiment
As shown in Figure 1, proportioner, the batcher 1 of sealing around comprising; The top of batcher 1 is provided with five feed bins, is respectively first feed bin 2, second feed bin 3, the 3rd feed bin 4, the 4th feed bin 5, the 5th feed bin 6, and the bottom of each feed bin all extend in the batcher 1; Each feed bin open top is provided with the cutter 8 that sharp sword makes progress in the feed bin, as shown in Figure 2; Be welded with the channel-section steel 17 of two right-angled intersections in the feed bin, described cutter 8 is welded on the right-angled intersection point of channel-section steel 17, like Fig. 3, shown in Figure 4; Described cutter 8 is the cross tip-angled shape; For the fluency of blanking, usually the angle [alpha] of cutter 8 along the blade formation of cross symmetry is arranged in 45 °～60 ° scopes in the real work, the height h of cutter is arranged in 150mm～300mm scope usually.The bottom of each feed bin is provided with pneumatic type push-pull valve 9; Bottom in the batcher 1 is provided with track 10; Track 10 is provided with electronic batching dolly 7, and electronic batching dolly 7 can go on track 10, and electronic batching dolly 7 is provided with electronic scale 71; Electronic scale 71 is provided with batch hopper 72, and described batch hopper 72 is positioned at the below of five feed bins; But a side of batcher 1 is provided with the flexible electronic door curtain 11 of the similar electric rolling door of folding, and described batching dolly 7 can outwards be left from the electronic door curtain 11 of flexibility through guide rail 10; In order more easily whole blending process to be controlled; In real work; Can shown in Fig. 1, carry out centralized Control at Centralized Controller 19 of batcher 1 outer setting to pneumatic type push-pull valve 9, electronic batching dolly 7, electronic scale 71 and flexible electronic door curtain etc.Described track 10 is provided with five limit switches; Be respectively: first limit switch 12, second limit switch 13, the 3rd limit switch 14, the 4th limit switch 15, the 5th limit switch 16; First limit switch 12 be positioned at first feed bin 2 under; Second limit switch 13 be positioned at second feed bin 3 under, the 3rd limit switch 14 be positioned at the 3rd feed bin 4 under, the 4th limit switch 15 be positioned at the 4th feed bin 5 under; The 5th limit switch 16 be positioned at the 5th feed bin 6 under, and five limit switches also respectively with Centralized Controller 19 communication link.
During work; The ton bag of five kinds of raw materials is lifted respectively in first feed bin 2, second feed bin 3, the 3rd feed bin 4, the 4th feed bin 5, the 5th feed bin 6 earlier with driving; Under the effect of ton bag deadweight; The cutter 8 that sharp sword in the feed bin makes progress is cut the ton bag respectively, and the raw material in the ton bag just enters into each feed bin.Operation set middle controller 19 is going to first feed bin 2 electronic batching dolly 7 on the track 10; The bottom of electronic batching dolly 7 touch the electronic batching dollies 7 in first limit switch 2 back rest on first feed bin 2 under; Open pneumatic type push-pull valve 9 through Centralized Controller 19 this moment again; Make in the batch hopper 72 on raw material landing to the electronic batching dolly 7 in first feed bin 2; Electronic scale 71 below the batch hopper 72 measures the quality of raw material in the batch hopper 72; The transfer of data of metering is to Centralized Controller 19 on the electronic scale 71, and when the needed raw material quality reached desirable value, Centralized Controller 19 was with closing pneumatic type push-pull valve 9 earlier; Send then the electronic batching dolly of signal controlling continue to arrive to overtake and respectively second feed bin 3, the 3rd feed bin 4, the 4th feed bin 5, the 5th feed bin 6 under, carry out foregoing operation through Centralized Controller 19 equally and successively the raw material in each feed bin put to batch hopper 72.After having loaded all required raw materials in the batch hopper 72, operation set middle controller 19 sends signal makes electronic batching dolly 7 roll flexible electronic door curtain 11 away from, and electronic batching dolly 7 is rolled away from other Production Regional 18 that batcher 1 enters into down one production process.In the entire work process, the staff only needs the zone beyond batcher 1 to carry out the observation and the operation of Centralized Controller 19, and the access times of driving also significantly reduce, and have improved operating efficiency so greatly; And batcher 1 is an enclosed construction, and flexible electronic door curtain 11 is also only opened when the turnover of electronic batching dolly 7, and airborne dust can not diffuse to external environment condition in the entire work process like this, can not endanger the healthy of workman.
Beneficial effect of the present invention: owing to be provided with the batcher of enclosed construction; The batcher top is provided with the feed bin that has cutter; The ton bag of raw material only need rise and winch in the feed bin; The raw material that the ton bag is cut in the back ton bag by cutter directly gets in the feed bin, avoided artificial can be when cutting ton bag because of the not firm generation that causes security incident of ton bag lifting; Be provided with electronic batching dolly in the batcher, the whole operation of batching just can be in batcher be accomplished voluntarily, has avoided opening wide in the environment airborne dust effectively to the infringement of health, and has improved operating efficiency greatly.
Claims (3)
1. proportioner; It is characterized in that: the batcher of sealing around comprising; The top of batcher is provided with five feed bins, and the bottom of each feed bin all extend in the batcher, each feed bin open top; Be provided with the cutter that sharp sword makes progress in the feed bin, the bottom of each feed bin is provided with the pneumatic type push-pull valve; Bottom in the batcher is provided with track, and track is provided with electronic batching dolly, and electronic batching dolly can go in orbit, and electronic batching dolly is provided with electronic scale, and electronic scale is provided with batch hopper, and described batch hopper is positioned at the below of five feed bins; But a side of batcher is provided with the flexible electronic door curtain of folding, and described electronic batching dolly can outwards be left from the electronic door curtain of flexibility through guide rail.
2. proportioner according to claim 1 is characterized in that: described cutter is the cross tip-angled shape.
3. proportioner according to claim 1 and 2 is characterized in that: described track is provided with five limit switches, five limit switches lay respectively at five feed bins under.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110318241 CN102431093B (en) | 2011-10-19 | 2011-10-19 | Proportioning device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201110318241 CN102431093B (en) | 2011-10-19 | 2011-10-19 | Proportioning device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN102431093A true CN102431093A (en) | 2012-05-02 |
| CN102431093B CN102431093B (en) | 2013-10-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201110318241 Active CN102431093B (en) | 2011-10-19 | 2011-10-19 | Proportioning device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN102431093B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104097260A (en) * | 2014-06-27 | 2014-10-15 | 冯政 | Production method of mixer hopper with cutter |
| CN104118058A (en) * | 2014-06-27 | 2014-10-29 | 冯政 | Mixer hopper refitting and use methods |
| CN105195436A (en) * | 2015-08-24 | 2015-12-30 | 芜湖集拓橡胶技术有限公司 | Carbon black sorting and mixing device for manufacturing rubber |
| CN106142374A (en) * | 2015-04-13 | 2016-11-23 | 天津市小猫线缆有限公司 | A kind of cable production dispensing equipment |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2295750Y (en) * | 1994-04-13 | 1998-10-28 | 冶金工业部洛阳耐火材料研究院 | Store type raw material homogenizing silo |
| CN1371791A (en) * | 2002-04-10 | 2002-10-02 | 陈启宗 | Cold aggregate batching treatment method and device for continuous bituminous concrete mixing equipment |
| DE20303176U1 (en) * | 2003-02-27 | 2003-05-15 | Hogl Willi | Building industry mixing hopper supported by folding castor-mounted frame |
| US20060237088A1 (en) * | 2005-04-21 | 2006-10-26 | Morey Matthew K | Method and apparatus for highly controlled color distribution in mass produced concrete products |
| CN202295498U (en) * | 2011-10-19 | 2012-07-04 | 江苏永钢集团有限公司 | Batching device |
-
2011
- 2011-10-19 CN CN 201110318241 patent/CN102431093B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2295750Y (en) * | 1994-04-13 | 1998-10-28 | 冶金工业部洛阳耐火材料研究院 | Store type raw material homogenizing silo |
| CN1371791A (en) * | 2002-04-10 | 2002-10-02 | 陈启宗 | Cold aggregate batching treatment method and device for continuous bituminous concrete mixing equipment |
| DE20303176U1 (en) * | 2003-02-27 | 2003-05-15 | Hogl Willi | Building industry mixing hopper supported by folding castor-mounted frame |
| US20060237088A1 (en) * | 2005-04-21 | 2006-10-26 | Morey Matthew K | Method and apparatus for highly controlled color distribution in mass produced concrete products |
| CN202295498U (en) * | 2011-10-19 | 2012-07-04 | 江苏永钢集团有限公司 | Batching device |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104097260A (en) * | 2014-06-27 | 2014-10-15 | 冯政 | Production method of mixer hopper with cutter |
| CN104118058A (en) * | 2014-06-27 | 2014-10-29 | 冯政 | Mixer hopper refitting and use methods |
| CN104118058B (en) * | 2014-06-27 | 2017-02-08 | 冯政 | Mixer hopper refitting method |
| CN106142374A (en) * | 2015-04-13 | 2016-11-23 | 天津市小猫线缆有限公司 | A kind of cable production dispensing equipment |
| CN105195436A (en) * | 2015-08-24 | 2015-12-30 | 芜湖集拓橡胶技术有限公司 | Carbon black sorting and mixing device for manufacturing rubber |
Also Published As
| Publication number | Publication date |
|---|---|
| CN102431093B (en) | 2013-10-23 |
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