CN102430584A - Device and method for automatically detecting line breakage or stacking of rolling mill - Google Patents
Device and method for automatically detecting line breakage or stacking of rolling mill Download PDFInfo
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- CN102430584A CN102430584A CN2011104151295A CN201110415129A CN102430584A CN 102430584 A CN102430584 A CN 102430584A CN 2011104151295 A CN2011104151295 A CN 2011104151295A CN 201110415129 A CN201110415129 A CN 201110415129A CN 102430584 A CN102430584 A CN 102430584A
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- conducting ring
- broken string
- product bar
- milling train
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Abstract
The invention discloses a device for automatically detecting line breakage or stacking of a rolling mill. The device is characterized in that an electrical conduction ring is arranged in an engine seat of an outlet end of the rolling mill; the electrical conduction ring is matched with an inner circumference to an annular insulation material, and the outer circumference of the annular insulation material is matched with the inner circumference of an outlet of the engine seat; the engine seat is grounded; the electrical conduction ring is connected with an automatic controller; and the inner diameter of the electrical conduction ring is larger than the outer diameter of a product rod. The device can find the line breakage or stacking timely, avoids dangerous conditions, and reduces the monitoring work load of operation staff.
Description
Technical field
The present invention relates to a kind of automatic detection and the device of protection production line of rolling mill of the automatic detection device and the method, particularly nonferrous metallurgy continuously casting and continuously rolling technology field of a kind of milling train broken string or heap line.
Background technology
Because a lot of subjectivities and objective reason make, copper bar are produced the milling train of continuous casting and rolling production line produces copper rod disconnection and heap line through regular meeting phenomenon.If can not be in time and detect exactly and play a protective role this time, will produce very serious consequence.
In when broken string, if detect untimelyly, can cause a volume copper bar the inside a plurality of copper bar chieftains to occur, thereby influence product quality, this meeting cause great infringement to corporate reputation; When the heap line, as can not in time detecting and protect, can cause the copper bar to be squeezed between roll and the roll stand, thereby cause the breaker bolt fracture, even can occur scrapping roll and the situation that burns out motor.
Summary of the invention
The automatic detection device and the method that the purpose of this invention is to provide a kind of milling train broken string or heap line, it can in time find broken string or heap line, avoids occurring dangerous situation, alleviates operating personnel's monitoring amount.
For this reason, according to an aspect of the present invention, the automatic detection device of a kind of milling train broken string or heap line is provided, has it is characterized in that, in the support of the port of export of finishing mill, be provided with a conducting ring, this conducting ring insulate through insulating materials and support; This support ground connection; This conducting ring is connected with an automatic controller; The internal diameter of this conducting ring is greater than the external diameter of product bar.
Preferably, said conducting ring is that the said product bar of copper ring is the copper bar.
Preferably, the internal diameter of said conducting ring is greater than the external diameter 5-10mm of product bar, preferred 6-8mm.
Preferably, said automatic controller is PLC.
Preferably, said automatic controller is provided with delay time setting and watch-dog, broken string or heap line alarm and/or production line stop protection actuator.
Preferably, also be provided with the pitch sensors that is used for spacing between testing product bar and the conducting ring and/or be used for the relative velocity sensor of testing product bar gait of march.
According to another aspect of the present invention; The automatic testing method of a kind of milling train broken string or heap line is provided; It is characterized in that; At the port of export of finishing mill the conducting ring of a suitable diameter is installed, conducting ring is separated with insulating materials and support, connects a signal entering automatic control system on the conducting ring; Under the ordinary production state, the product bar passes from conducting ring and advances, but keeps spacing with conducting ring; When broken string or heap line took place, the product bar can drop because of broken string or heap line, runs on the conducting ring, and conducting ring is with regard to ground connection, and signal just triggers and enters into automatic controller, on block, carried out the protection aspect safety and the shutdown.
Preferably, the pitch sensors of setting and product bar on conducting ring or pedestal with the spacing between further testing product bar and the conducting ring, when soon the heap line taking place, because of spacing becomes little undesiredly, can be reported to the police in advance.
Preferably, the relative velocity sensor with the product bar is set on conducting ring or pedestal,, when soon broken string taking place,, can reports to the police in advance because of the gait of march of product bar becomes undesired ground slowly with the gait of march of further testing product bar.
Preferably, said conducting ring is a copper ring, and said product bar is the copper bar.
According to the present invention, production line can automatically play and report to the police and protective effect when broken string or heap line occurring, has improved device ' to a great extent, has significantly reduced the operating personnel's workload that causes because of broken string or heap line.
Description of drawings
Fig. 1 is according to milling train broken string of the present invention or piles the principle schematic of the automatic detection device of line in normal operating conditions.
Fig. 2 is according to milling train broken string of the present invention or piles the principle schematic of the automatic detection device of line in the warning duty.
The specific embodiment
Shown in Fig. 1-2; Copper ring 2 is installed in the support 1 of finishing mill, separates with insulating materials 3 and support 1, on copper ring 2, connects a signal power source; When broken string or heap line take place when; Copper ring 2 is with regard to ground connection, and signal just triggers and enters into the PLC the inside, on block, carries out the protection aspect safety and the shutdown.
In one embodiment of the invention, at the port of export of finishing mill the copper ring 2 of a suitable diameter is installed, copper ring 2 usefulness insulating materials 3 are separated with support 1, connect a signal entering automatic control system on the copper ring 2.
In other words, a logic switch K is set between copper ring 2 and automatic controller 4.This logic switch K is off-state under the ordinary production state, only copper bar 5 because of the situation that broken string or heap line and copper ring 2 have taken place comes in contact under, this logic switch K just is in closure state.
Therefore, as shown in Figure 1, under the ordinary production state, copper bar 5 passes from copper ring 2 and advances, but is not in contact with one another with copper ring 2.Therefore, the logic switch 4 between copper ring 2 and the automatic controller 4 is opened, and automatic control system is in the state that detects and wait for.
After broken string or heap line situation occurred, as shown in Figure 2, copper bar 5 can drop because of broken string or heap line, near meet this device the position shown in the Reference numeral 6 copper ring 2.Because copper bar 5 contacts with frame 1, is ground connection; The switch triggering that has also just caused logic switch K; Make logic switch K change closure state into; Thereby the generation triggering signal, and give automatic controller 4, automatic control system can be provided with suitable delay time, produce corresponding the broken string or the police of heap report from a liner, broken string or heap line triggering back production line stop protection etc. in the production status of oneself.
According to the present invention; Automatic control system can be provided with and revise the preset value of response time; Production line can play when broken string or heap line occurring and report to the police and protective effect, has improved device ' to a great extent, has significantly reduced because operating personnel's workload that broken string or heap line cause.
In a further embodiment; Pitch sensors with copper bar 5 can be set on any suitable position of copper ring 2 or pedestal or other; With the spacing between further detection copper bar 5 and the copper ring 2, like this, in when, soon the heap line taking place when; Because of spacing becomes little undesiredly, just can report to the police in advance.Like this, if handle in time, just needn't let production line of rolling mill stop.
In a further embodiment; Relative velocity sensor with copper bar 5 can be set on any suitable position of copper ring 2 or pedestal or other; With the gait of march of further detection copper bar 5, like this, in when, soon broken string taking place when; Because of the gait of march of copper bar 5 becomes undesired ground slowly, just can report to the police in advance.Like this, if handle in time, just needn't let production line of rolling mill stop.
Claims (10)
1. the automatic detection device of milling train broken string or heap line; It is characterized in that; In the support of the port of export of finishing mill, be provided with a conducting ring; This conducting ring matches with the inner peripheral surface of insulating materials of an annular, and the outer peripheral face of insulating materials that should annular matches with the inner peripheral surface of the outlet opening of support; This support ground connection; This conducting ring is connected with an automatic controller; And the internal diameter of this conducting ring is greater than the external diameter of product bar.
2. the automatic detection device of milling train broken string as claimed in claim 1 or heap line is characterized in that said conducting ring is a copper ring, and said product bar is the copper bar.
3. according to claim 1 or claim 2 milling train broken string or the automatic detection device of heap line is characterized in that the internal diameter of said conducting ring is greater than the external diameter 5-10mm of product bar.
4. like the automatic detection device of one of them described milling train broken string of claim 1-3 or heap line, it is characterized in that said automatic controller is PLC.
5. like the automatic detection device of one of them described milling train broken string of claim 1-4 or heap line, it is characterized in that said automatic controller is provided with delay time setting and watch-dog, broken string or heap line alarm and/or production line stop protection actuator.
6. like the automatic detection device of one of them described milling train broken string of claim 1-5 or heap line; It is characterized in that; Further be provided with the pitch sensors that is used for spacing between testing product bar and the conducting ring, and/or be used for the relative velocity sensor of testing product bar gait of march.
7. the automatic testing method of milling train broken string or heap line is characterized in that, at the port of export of finishing mill the conducting ring of a suitable diameter is installed, and conducting ring is separated with insulating materials and support, connects a signal entering automatic control system on the conducting ring; Under the ordinary production state, the product bar passes from conducting ring and advances, but keeps spacing with conducting ring; When broken string or heap line took place, the product bar can drop because of broken string or heap line, runs on the conducting ring, and conducting ring is with regard to ground connection, and signal just triggers and enters into automatic controller, on block, carried out the protection aspect safety and the shutdown.
8. the automatic testing method of milling train broken string as claimed in claim 7 or heap line; It is characterized in that; The pitch sensors of setting and product bar on conducting ring or pedestal is with the spacing between further testing product bar and the conducting ring, when soon the heap line taking place; Because of spacing becomes little undesiredly, can report to the police in advance.
9. the automatic testing method of milling train broken string as claimed in claim 7 or heap line; It is characterized in that; The relative velocity sensor of setting and product bar on conducting ring or pedestal is with the gait of march of further testing product bar, when soon broken string taking place; Because of the gait of march of product bar becomes undesired ground slowly, can report to the police in advance.
10. the automatic testing method of milling train broken string as claimed in claim 7 or heap line is characterized in that said conducting ring is a copper ring, and said product bar is the copper bar.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201110415129.5A CN102430584B (en) | 2011-12-13 | 2011-12-13 | Device and method for automatically detecting line breakage or stacking of rolling mill |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201110415129.5A CN102430584B (en) | 2011-12-13 | 2011-12-13 | Device and method for automatically detecting line breakage or stacking of rolling mill |
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CN102430584A true CN102430584A (en) | 2012-05-02 |
CN102430584B CN102430584B (en) | 2014-04-30 |
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CN201110415129.5A Expired - Fee Related CN102430584B (en) | 2011-12-13 | 2011-12-13 | Device and method for automatically detecting line breakage or stacking of rolling mill |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105363791A (en) * | 2015-12-09 | 2016-03-02 | 安阳市合力高速冷轧有限公司 | Scramming device for piling-up of steel |
CN105598176A (en) * | 2016-02-01 | 2016-05-25 | 浙江天宁合金材料有限公司 | Accumulation-proof automatic alarming and parking system of horizontal and vertical continuous rolling set |
CN109632278A (en) * | 2018-12-26 | 2019-04-16 | 天长市创远线缆设备有限公司 | A kind of stranding machine broken wire detection system and detection method |
Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL6616388A (en) * | 1965-12-15 | 1967-06-16 | ||
US3862558A (en) * | 1971-12-30 | 1975-01-28 | Nippon Steel Corp | Strip reduction measurement device and control system using the same for rolling mill |
JPS57202902A (en) * | 1981-06-09 | 1982-12-13 | Daido Steel Co Ltd | Method and device for rolling |
CN202377275U (en) * | 2011-12-13 | 2012-08-15 | 江西稀有稀土金属钨业集团有限公司 | Device for automatically detecting line breaking or stacking condition of rolling mill |
-
2011
- 2011-12-13 CN CN201110415129.5A patent/CN102430584B/en not_active Expired - Fee Related
Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
NL6616388A (en) * | 1965-12-15 | 1967-06-16 | ||
US3862558A (en) * | 1971-12-30 | 1975-01-28 | Nippon Steel Corp | Strip reduction measurement device and control system using the same for rolling mill |
JPS57202902A (en) * | 1981-06-09 | 1982-12-13 | Daido Steel Co Ltd | Method and device for rolling |
CN202377275U (en) * | 2011-12-13 | 2012-08-15 | 江西稀有稀土金属钨业集团有限公司 | Device for automatically detecting line breaking or stacking condition of rolling mill |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105363791A (en) * | 2015-12-09 | 2016-03-02 | 安阳市合力高速冷轧有限公司 | Scramming device for piling-up of steel |
CN105598176A (en) * | 2016-02-01 | 2016-05-25 | 浙江天宁合金材料有限公司 | Accumulation-proof automatic alarming and parking system of horizontal and vertical continuous rolling set |
CN109632278A (en) * | 2018-12-26 | 2019-04-16 | 天长市创远线缆设备有限公司 | A kind of stranding machine broken wire detection system and detection method |
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CN102430584B (en) | 2014-04-30 |
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Effective date of registration: 20220207 Address after: 341099 Jinlong Road, Ganzhou economic and Technological Development Zone, Jiangxi Province Patentee after: GANZHOU JIANGWU NEW TYPE ALLOY MATERIAL Co.,Ltd. Address before: 330046 No. 118 West Beijing Road, Jiangxi, Nanchang Patentee before: JIANGXI RARE EARTH AND RARE METALS TUNGSTEN Group Corp. |
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Granted publication date: 20140430 Termination date: 20211213 |
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