CN102430362A - Vertical continuous kneading machine - Google Patents
Vertical continuous kneading machine Download PDFInfo
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- CN102430362A CN102430362A CN2011103384442A CN201110338444A CN102430362A CN 102430362 A CN102430362 A CN 102430362A CN 2011103384442 A CN2011103384442 A CN 2011103384442A CN 201110338444 A CN201110338444 A CN 201110338444A CN 102430362 A CN102430362 A CN 102430362A
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Abstract
The invention relates to a kneading machine, in particular to a vertical continuous kneading machine. The continuous kneading machine comprises an upper dry kneading machine, a middle wet kneading machine and a lower material cooling device and is characterized in that a material outlet of the drying kneading machine is connected with a material inlet of the wet kneading machine, a material outlet of the wet kneading machine is connected with a material inlet of the material cooling machine; the upper dry kneading machine, the middle wet kneading machine and the lower material cooling device can be respectively arranged at different building structure layers, or the dry kneading machine and the wet kneading machine is arranged at the same building structure layers; the dry kneading machine, the wet kneading machine and the material cooling device can be provided with respectively independent power sources, or the dry kneading machine and the wet kneading machine share one power source; a boiler body of the drying kneading machine is a single boiler body, two stirring knives are arranged in the single boiler body, the boiler body of the drying kneading machine is classified as a powder boiler and an aggregate boiler, and two stirring knives are arranged in the boiler of the wet mixing machine. Compared with the prior art, the kneading machine realizes the continuous production of dry kneading, wet kneading and material cooling and can be combined with outer equipment to form an automatic production line; after entering the drying kneading machine, raw materials can naturally drop off by means of force of gravity and sequentially enter the wet kneading machine and the material cooling machine, thereby the delivery cost is saved; and the whole machine is compact in design and occupies small area.
Description
Technical field
The present invention relates to a kind of kneading machine, specifically a kind of vertical continuous mixer.
Background technology
Before and after sense stricto kneading process is divided into two sections, leading portion is called and do mixes, and promptly heats in the pot and mixes mixing to pinch having coke granule aggregate that certain particle size forms and powder; Back segment is called wet mixing, and the continuation that promptly adds behind the liquid adhesive mixes, and is also referred to as kneading, and both lump together to be called to mix and pinch.Kneading process requires material to have higher temperature, to guarantee abundant infiltration and the infiltration of liquid adhesive to aggregate and powder, pinches quality thereby improve to mix.Therefore, according to the demands of different of carbon product, kneading temperature is usually between 175～210 ℃.But for guaranteeing to mix the product quality of pinching follow-up molding procedure; According to demands of different according to carbon product; Before material is transported to former, need material temperature be reduced to 114～150 ℃ fast, so kneading process in a broad sense also should comprise the cool material stage.All there is specialized apparatus in each stage at present: there is dry-mixed machine in the dried stage of mixing, and there is the wet mixing machine in the wet mixing stage, and there is cooler in the cool material stage.Equipment that dry-mixed machine and wet mixing machine are united two into one has appearred in actual production; It is sense stricto continuous mixer; A kind of continuous mixer of all addressing like the Chinese invention patent that publication number is the 37th page of a kind of double-layer preheating kneader, " light metal " first phase periodical in 2007 addressed of 101530755 Chinese invention patent " the kneading machine reason research of continuous mixer and to producing the guidance of maintenance " literary composition of having delivered Yuan Renchun, publication number is 102188920A; But only relate to " mixing ", " pinching " stage from the last patent of invention of disclosed content; Not relating to and mix the cooling stage of pinching the back material, is not truly or sensu lato continuous mixer; The latter two not only are not sensu lato continuous mixers, and all non-vertical but horizontal kneading machine.
Summary of the invention
The objective of the invention is to: a kind of overall process continuous mixer truly is provided, fills up the blank on the prior art.
To achieve these goals, the present invention adopts as follows the technical scheme of " arranging that up and down mouthful mouth links to each other ":
Vertical continuous mixer; The cooler that is complementary with wet mixing machine production capacity of the wet mixing machine that comprises the dry-mixed machine on upper strata, is complementary with the dry-mixed machine production capacity, lower floor; It is characterized in that the discharging opening of dry-mixed machine and the charging aperture of wet mixing machine join, the discharging opening of wet mixing machine and the charging aperture of cooler join.
Described dry-mixed machine, wet mixing machine, cooler can be placed in different building structure layers respectively.
Can also be that dry-mixed machine and wet mixing machine are placed in the same building structure sheaf.
Dry-mixed machine, wet mixing machine, cooler can be that independently power source is arranged separately.
It can also be the shared power source of dry-mixed machine and wet mixing machine.
The pot body of described dry-mixed machine can be a single pot of body, is provided with two in the single pot of body and stirs cutter.
The pot body of described dry-mixed machine can also be a two-vessels, and promptly the pot body is divided into powder pot and aggregate pot.
Be provided with two in the pot body of described wet mixing machine and stir cutter.
As preferably, be provided with two in the pot body of aforesaid wet mixing machine and stir the cutter radius and intersect.
The present invention compared with prior art realize to do mixes, the serialization production of wet mixing, cool material three phases, can form automation production flow line with other equipment; Can rely on gravity to fall naturally behind the raw material entering dry-mixed machine gets into wet mixing machine, cooler successively, enhances productivity, practices thrift the conveying cost; Entire machine design is compact, floor space is little.
Description of drawings
Fig. 1 is a kind of structural representation of the present invention;
Fig. 2 is an another kind of structural representation of the present invention;
Fig. 3 is an A-A cutaway view among Fig. 1;
Fig. 4 is a B-B cutaway view among Fig. 2.
The specific embodiment
Below in conjunction with the accompanying drawing and the specific embodiment, the present invention is elaborated.
Embodiment one: with reference to Fig. 1 and Fig. 3.The workshop is the three-storey building of reinforced concrete structure, and single pot of dry-mixed machine 1 is installed on the floor of three-storey building, be provided with in the single pot of body 11 of this single pot of dry-mixed machine two radiuses tangent stir cutter 111; Each stirs cutter 111 and all through independent reductor and motor power is provided; Effective swept volume of this single pot of body 11 is 1200 liters, accomplishes the dried amalgamation pot of preheating in every 25-30 minute, and material temperature was about 175-180 ℃ when material was discharged through discharging opening.
Cooler 3 is installed on the ground of ground floor building, is also installed on the ground and comprise that the transmission device of motor, reductor provides power for it.Effective swept volume of this cooler 3 is 1500 liters, accomplishes one pot in every 25-30 minute, and material temperature was about 114 ℃ when material was discharged through discharging opening.
The discharging opening of single pot of dry-mixed machine 1 connects a pipeline, and this pipeline passes three building floors and is connected with the charging aperture of wet mixing machine 2; The discharging opening of wet mixing machine 2 connects a pipeline, and this pipeline passes the second floor floor and is connected with the charging aperture of cooler 3.
Embodiment two: with reference to Fig. 2 and Fig. 4.The workshop is two floor rooms of reinforced concrete structure; And the floor height of second floor is greater than the floor height of Stall; On the floor of second layer building, orderly glue stock kneader is installed, is promptly had the dry-mixed machine 1 of two-vessels and the all-in-one that wet mixing machine 2 unites two into one, this two-vessels is divided into powder pot 12 and aggregate pot 13; Install one in each pot body and stir cutter, the discharging opening of powder pot 12 and aggregate pot 13 directly communicates with the charging aperture of the wet mixing machine 2 of lower floor; The transmission device comprise motor, reductor also is installed on the floor is not merely lower floor's wet mixing machine 2 power is provided, also power is flowed to upper strata dry-mixed machine 1 through chain drive; This orderly glue stock kneader two-vessels total effective swept volume be 2000 liters, accomplished a dry blend kneading process in every 30-40 minute, material temperature was about 180 ℃ when material was discharged through discharging opening.
Cooler 3 is installed on the ground of building ground floor, is also installed on the ground and comprise that the transmission device of motor, reductor provides power for it.Effective swept volume of this cooler 3 is 2000 liters, accomplishes one pot in every 25-30 minute, and material temperature was about 114 ℃ when material was discharged through discharging opening.
The discharging opening of wet mixing machine 2 connects a pipeline, and this pipeline passes the second floor floor and is connected with the charging aperture of cooler 3.
Embodiment three: other only replace with double-deck kneading machine with orderly glue stock kneader with embodiment two, promptly have the dry-mixed machine 1 of single pot of body and the all-in-one that wet mixing machine 2 unites two into one.Effective swept volume of this bilayer kneading machine is 7000 liters, and levels pot alternately operating was accomplished a dry blend wet mixing process in every 35-40 minute, and material temperature was about 180 ℃ when material was discharged through discharging opening.Effective swept volume of cooler 3 is 7000 liters, accomplishes one pot in every 25-30 minute, and material temperature was about 114 ℃ when material was discharged through discharging opening.
Embodiment four: with reference to Fig. 1-4.Cooler 3 is installed on the very high mill floor of the height of a house, is also installed on the ground and comprise that the transmission device of motor, reductor provides power for it.Effective swept volume of cooler 3 is 4000 liters, accomplishes one pot in every 25-30 minute, and material temperature was about 114 ℃ when material was discharged through discharging opening.
The frame of setting up two-layer steel construction on the position of cooler 3 is being installed, wet mixing machine 2 is installed on the floor of ground floor frame, what be provided with in the pot body of this wet mixing machine 2 that two radiuses intersect stirs cutter 211; Also install on this layer floor and comprise that the transmission device of motor, reductor provides power for it; Effective swept volume in the pot body of this wet mixing machine 2 is 4000 liters, accomplishes one pot of wet mixing in every 30-40 minute, and material temperature was about 180 ℃ when material was discharged through discharging opening.
The dry-mixed machine 1 that has two-vessels is installed on second layer floor, and this two-vessels is divided into powder pot 12 and aggregate pot 13, installs one in each pot body and stirs cutter; The total effective swept volume of the two-vessels of this dry-mixed machine 1 is 3500 liters, accomplishes the dried amalgamation pot of preheating in per 30 minutes, and material temperature was about 175-180 ℃ when material was discharged through discharging opening.
The powder pot 12 of two pots of dry-mixed machines 1 is connected with the charging aperture of wet mixing machine 2 with the discharging opening of aggregate pot 13; The discharging opening of wet mixing machine 2 connects a pipeline, and this pipeline passes one deck floor and is connected with the charging aperture of cooler 3.
Embodiment five: other are with embodiment four; Only on second layer floor, do not have to install and comprise that the transmission device of motor, variable-speed motor provides power for it, but through the chain that passes second layer floor will be installed on one deck floor the power that provides of transmission device flow to dry-mixed machine 1.
Embodiment six: other are with embodiment four; Only on the second layer and ground floor floor, all there is not to install the transmission device that comprises motor, variable-speed motor; A powerful power station just is installed on the ground, respectively power is flowed to dry-mixed machine 1 and wet mixing machine 2 through the chain that passes ground floor and second layer floor respectively.
It is understandable that, only provided part embodiment of the present invention in this specification.According to above-mentioned principle, the present invention can also carry out suitable change and modification to the above-mentioned specific embodiment.Therefore, the specific embodiment that discloses and describe above the present invention is not limited to also should fall in the protection domain of claim of the present invention modifications more of the present invention and change.In addition, although used some specific terms in this specification, these terms are explanation for ease just, the present invention is not constituted any restriction.
Claims (9)
1. vertical continuous mixer; The cooler (3) that is complementary with wet mixing machine (2) production capacity that comprises the wet mixing machine (2) that is complementary with dry-mixed machine (1) production capacity, the lower floor in dry-mixed machine (1), the middle level on upper strata; It is characterized in that the discharging opening of dry-mixed machine (1) and the charging aperture of wet mixing machine (2) join, the charging aperture of the discharging opening of wet mixing machine (2) and cooler (3) joins.
2. vertical continuous mixer according to claim 1 is characterized in that described dry-mixed machine (1), wet mixing machine (2), cooler (3) are placed in different building structure layers respectively.
3. vertical continuous mixer according to claim 1 is characterized in that described dry-mixed machine (1) and wet mixing machine (2) are placed in the same building structure sheaf.
4. vertical continuous mixer according to claim 2 is characterized in that described dry-mixed machine (1), wet mixing machine (2), cooler (3) all have separately independently power source.
5. vertical continuous mixer according to claim 3 is characterized in that the shared power source of described dry-mixed machine (1) and wet mixing machine (2).
6. according to the arbitrary described vertical continuous mixer of claim 1-5, it is characterized in that the pot body of described dry-mixed machine (1) is single pot of body (11), be provided with two in the single pot of body (11) and stir cutter (111).
7. according to the arbitrary described vertical continuous mixer of claim 1-5, it is characterized in that the pot body of described dry-mixed machine (1) is divided into powder pot (12) and aggregate pot (13).
8. according to the arbitrary described vertical continuous mixer of claim 1-5, it is characterized in that being provided with two in the pot body of described wet mixing machine (2) stirs cutter (211).
9. vertical continuous mixer according to claim 8, the pot that it is characterized in that described wet mixing machine (2) are provided with two in the body and stir cutter (211) radius and intersect.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103384442A CN102430362A (en) | 2011-11-01 | 2011-11-01 | Vertical continuous kneading machine |
| PCT/CN2011/002028 WO2013063729A1 (en) | 2011-11-01 | 2011-12-05 | Vertical-type continuous mixing-kneading machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011103384442A CN102430362A (en) | 2011-11-01 | 2011-11-01 | Vertical continuous kneading machine |
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| Publication Number | Publication Date |
|---|---|
| CN102430362A true CN102430362A (en) | 2012-05-02 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011103384442A Pending CN102430362A (en) | 2011-11-01 | 2011-11-01 | Vertical continuous kneading machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378058A (en) * | 2016-08-17 | 2017-02-08 | 上海久宙化学品有限公司 | An alumina manufacturing system and a manufacturing process |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2707360Y (en) * | 2004-05-24 | 2005-07-06 | 王毅 | Double-heating double-stirring preheating kneading machine |
| CN1837409A (en) * | 2006-02-09 | 2006-09-27 | 贵阳铝镁设计研究院 | Process for producing anode paste by direct water spraying and continuous cooling and complete equipment set |
| CN200954437Y (en) * | 2006-10-25 | 2007-10-03 | 王毅 | Powder-bone material separated preheating agitating three-heating three-agitating colloid mixing-kneading machine |
| CN202356069U (en) * | 2011-11-01 | 2012-08-01 | 烟台华鹏机械有限公司 | Vertical continuous kneading machine |
-
2011
- 2011-11-01 CN CN2011103384442A patent/CN102430362A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2707360Y (en) * | 2004-05-24 | 2005-07-06 | 王毅 | Double-heating double-stirring preheating kneading machine |
| CN1837409A (en) * | 2006-02-09 | 2006-09-27 | 贵阳铝镁设计研究院 | Process for producing anode paste by direct water spraying and continuous cooling and complete equipment set |
| CN200954437Y (en) * | 2006-10-25 | 2007-10-03 | 王毅 | Powder-bone material separated preheating agitating three-heating three-agitating colloid mixing-kneading machine |
| CN202356069U (en) * | 2011-11-01 | 2012-08-01 | 烟台华鹏机械有限公司 | Vertical continuous kneading machine |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106378058A (en) * | 2016-08-17 | 2017-02-08 | 上海久宙化学品有限公司 | An alumina manufacturing system and a manufacturing process |
| CN106378058B (en) * | 2016-08-17 | 2019-12-27 | 上海久宙化学品有限公司 | Alumina manufacturing system and manufacturing process |
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Address after: 264003 Shandong Province, Yantai city Laishan District Third Road Applicant after: Shandong Hua Jing Seiki Limited by Share Ltd Address before: 264003 Shandong Province, Yantai city Laishan District Third Road Applicant before: Yantai Huapeng Machinery Co., Ltd. |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20120502 |
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| RJ01 | Rejection of invention patent application after publication |