CN102425948A - Heat-expansion-applicable safety structure for wall body of kiln - Google Patents
Heat-expansion-applicable safety structure for wall body of kiln Download PDFInfo
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- CN102425948A CN102425948A CN2011104241094A CN201110424109A CN102425948A CN 102425948 A CN102425948 A CN 102425948A CN 2011104241094 A CN2011104241094 A CN 2011104241094A CN 201110424109 A CN201110424109 A CN 201110424109A CN 102425948 A CN102425948 A CN 102425948A
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Abstract
The invention relates to a heat-expansion-applicable safety structure for a wall body of a kiln. The structure mainly comprises a high-temperature refractory electrically-fused brick layer, an aluminum silicate heat-insulating layer, a glass wool air heat-preservation layer, a diatomite lightweight heat-insulating layer and an external steelwork upright column with an adjustment screw rod, wherein the high-temperature refractory electrically-fused brick layer exerts functions of resisting fire and isolating flame inside the wall body of the furnace; the aluminum silicate heat-insulating layer has the function of preventing heat transferred to the high-temperature refractory electrically-fused brick layer from the inside of the furnace from outwardly diffusing; the glass wool air heat-preservation layer can maximally prevent the transfer of heat; the diatomite lightweight heat-insulating layer exerts functions of stabilizing the wall body and preventing air in the glass wool air heat-preservation layer from flowing; and the steelwork upright column is a detachable structure. The whole heat expansion-applicable safety structure has a strong heat-insulating heat-preservation effect and little heat dissipation, more heat is effectively utilized under the premise that the fuel consumption is the same, the environmental temperature of a workshop is lowered, and the production environment of the workshop of an enterprise is greatly improved.
Description
Affiliated technical field
The present invention relates to a kind of kiln body of wall safeguard construction of accommodate thermal expansion, especially a kind of wall body structure that is mainly used in kilns such as natural gas cross flame metallurgic auxiliary materials tank furnace.
Background technology
The kiln burning is the second largest power consumption industry that present domestic energy consumption is only second to boiler combustion; In recent years; Along with rising steadily of fuel price; The continuous improvement of enterprise's Workshop Production environment, this just requires as the kiln of heat fused unit heat to be fully used, and reduces the peripherad heat radiation loss in furnace wall.
The present domestic kiln wall body structure that a lot of types are also arranged, still from the situation of present application, various forms of kiln wall body structures have its weak point.In view of the situation, the present invention proposes and adopt multi-level kiln body of wall safeguard construction, the material structure of four kinds of different levels of utilization has fundamentally solved the outwards problem of a large amount of heat radiations of kiln furnace wall, can reduce the consumption of fuel simultaneously.
Summary of the invention
The object of the present invention is to provide a kind of under the prerequisite that equal fuel consumes; More heat is utilized effectively, and can reduce the kiln furnace wall outwards the wall body structure of heat radiation to solve problems such as kiln body of wall thermal loss of the prior art is big, energy consumption height.
In order to reach the foregoing invention purpose; Technical scheme of the present invention is to realize like this; The kiln body of wall safeguard construction that this is multi-level comprises the fire brick layer that is used to isolate flame interaction that outwards sets gradually from kiln body of wall inwall, further stops first thermal insulation layer to external diffusion, prevents the air heat insulating layer of heat transmission and stop flowing and playing the second heat insulation structural layer of firm body of wall effect of heat-insulation layer air pass to heat on the fire brick layer from kiln inside; The wall body structure outermost also is provided with the column that adapts to wall body structure expansion usefulness, on column, whenever is provided with adjusting screw(rod) at a distance from a segment distance, and the front end of adjusting screw(rod) contacts with the outer wall of the second heat insulation structural layer, and the structure of column is detachable steel frame construction.
Wherein, the material of fire brick layer is the high-temperature flame-proof fused cast refractories, and the material of first thermal insulation layer is the alumina silicate heat-barrier material, and the material of air heat insulating layer is a mineral wool, and the material of the second heat insulation structural layer is the diatomite lightweight thermal insulation brick.Specifically, high-temperature flame-proof fused cast refractories layer is positioned at the innermost layer of kiln body of wall, directly bears the inner high temperature of kiln; The alumina silicate thermal insulation layer is positioned at the outside of high-temperature flame-proof fused cast refractories layer; Stop the heat that passes to from kiln inside on the high-temperature flame-proof fused cast refractories it to external diffusion, the mineral wool air heat insulating layer is positioned at the outside of alumina silicate thermal insulation layer, and the thermal conductivity factor of mineral wool air heat insulating layer is well below brick body material; Thereby prevented the transmission of heat to greatest extent; Diatomite lightweight thermal insulation brick layer is positioned at the outside of mineral wool air heat insulating layer, plays firm body of wall, and the effect that stops mineral wool air heat insulating layer air to flow.
The invention has the beneficial effects as follows:
(1) this multi-level kiln body of wall safeguard construction makes the heat insulation and preservation effect of kiln body of wall strengthen greatly, reduces the kiln furnace wall and outwards dispels the heat, and under the prerequisite that equal fuel consumes, more heat is utilized effectively.
(2) this multi-level kiln body of wall safeguard construction has reduced the kiln furnace wall and has outwards dispelled the heat, and has reduced the environment temperature in workshop, and the production environment in enterprise workshop is greatly improved.
(3) this multi-level kiln body of wall safeguard construction makes the expansion of kiln body of wall very little.Simultaneously, in order further to guarantee the safety of wall body structure, be provided with the column of band adjusting screw(rod), the body of wall of microdilatancy has been played certain support bearing effect, guaranteed that the long-life of kiln body of wall uses in wall outer side.
Description of drawings
Below in conjunction with accompanying drawing and embodiment the present invention is further specified.
Fig. 1 is a kiln body of wall safeguard construction sketch map of the present invention;
Among the figure
1 fire brick layer, 4 second heat insulation structural layers
2 first thermal insulation layers, 5 columns
3 heat-insulation layers, 6 adjusting screw(rod)s
The specific embodiment
Below, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.Need to prove before this; Employed term or word can not limited interpretation be common implication or the implication in the dictionary in this specification and claims, and should be based on being interpreted as implication and the notion that meets technological thought of the present invention for the principle that can suitably define the notion of term with its invention inventor of best mode explanation.Thereupon; The structure of representing in embodiment that this specification is put down in writing and the accompanying drawing is one of most preferred embodiment of the present invention; Can not represent technological thought of the present invention fully, therefore should be understood that to have various equivalents and the variation that to replace for the present invention.
As shown in Figure 1; Multi-level kiln body of wall safeguard construction of the present invention; Its different level is selected material different for use, mainly comprises the fire brick layer 1 that is used to isolate flame interaction that outwards sets gradually from kiln body of wall inwall, further stops first thermal insulation layer 2 to external diffusion, prevents the air heat insulating layer 3 of heat transmission and stop flowing and playing the second heat insulation structural layer 4 of firm body of wall effect of heat-insulation layer air pass to heat on the fire brick layer from kiln inside; The wall body structure outermost also is provided with the column 5 that adapts to wall body structure expansion usefulness; On column 5, whenever be provided with adjusting screw(rod) 6 at a distance from a segment distance; The front end of adjusting screw(rod) 6 contacts with the outer wall of the second heat insulation structural layer 4 and (is state of contact not shown in the figure; Usually the certain expansion distance of reservation earlier before kiln igniting during actual the use, treat furnace heating-up after, again adjusting screw(rod) is adjusted to adapt to the thermal expansion of kiln when the second heat insulation structural layer 4 contacts with adjusting screw(rod)).
Wherein, the material of fire brick layer 1 is the high-temperature flame-proof fused cast refractories, and the material of first thermal insulation layer 2 is alumina silicate heat-barrier materials, and the material of air heat insulating layer 3 is mineral wools, and the material of the second heat insulation structural layer 4 is diatomite lightweight thermal insulation bricks.High-temperature flame-proof fused cast refractories layer is positioned at the innermost layer of kiln body of wall, directly bears the inner high temperature of kiln, and the alumina silicate thermal insulation layer is positioned at the outside of high-temperature flame-proof fused cast refractories layer; Closely contact with high-temperature flame-proof fused cast refractories layer; Stop the heat that passes to from kiln inside on the high-temperature flame-proof fused cast refractories it to external diffusion, the mineral wool air heat insulating layer is positioned at the outside of alumina silicate thermal insulation layer, closely contacts with the alumina silicate thermal insulation layer; The thermal conductivity factor of mineral wool air heat insulating layer is well below brick body material; Thereby prevented the transmission of heat to greatest extent, diatomite lightweight thermal insulation brick layer is positioned at the outside of mineral wool air heat insulating layer, closely contacts with the mineral wool air heat insulating layer; Play firm body of wall, and stop flowing of mineral wool air heat insulating layer air.Body of wall guarantees easy construction according in layer structure construction, can not cause mismatch.At last, the column of building detachable steel frame construction in the structure outside is with the install adjustment screw rod.Make the heat insulation and preservation effect of kiln body of wall strengthen greatly; Reducing the kiln furnace wall outwards dispels the heat; Reduced the environment temperature in workshop, the production environment in enterprise workshop is greatly improved, made the expansion of kiln body of wall very little simultaneously; The adjusting screw(rod) that further is provided with has played good supporting carrying effect, has guaranteed that the long-life of kiln body of wall uses.
Describe and illustrate with reference to the specific embodiment although it should be noted that the present invention, and provided the concrete safeguard construction of kiln body of wall of accommodate thermal expansion.But and do not mean that the present invention is limited to the embodiment of these descriptions, those skilled in the art can therefrom derive many different variants, they all will be covered in the true spirit and scope of claim of the present invention.
Claims (6)
1. the kiln body of wall safeguard construction of an accommodate thermal expansion is characterized in that: this safeguard construction comprises the fire brick layer that is used to isolate flame interaction (1) that outwards sets gradually from kiln body of wall inwall, further stops first thermal insulation layer (2) to external diffusion, prevents air heat insulating layer (3) that heat transmits and stop the mobile of heat-insulation layer air and play the second heat insulation structural layer (4) of firm body of wall effect pass to heat on the fire brick layer (1) from kiln inside; The wall body structure outermost also is provided with the column (5) that adapts to wall body structure expansion usefulness, goes up at column (5) and whenever is provided with adjusting screw(rod) (6) at a distance from a segment distance, and the front end of adjusting screw(rod) (6) contacts with the outer wall of the second heat insulation structural layer (4).
2. the kiln body of wall safeguard construction of a kind of accommodate thermal expansion according to claim 1, it is characterized in that: the material of fire brick layer (1) is the high-temperature flame-proof fused cast refractories.
3. the kiln body of wall safeguard construction of a kind of accommodate thermal expansion according to claim 2, it is characterized in that: the material of first thermal insulation layer (2) is the alumina silicate heat-barrier material.
4. according to the kiln body of wall safeguard construction of claim 2 or 3 described a kind of accommodate thermal expansions, it is characterized in that: the material of air heat insulating layer (3) is a mineral wool.
5. the kiln body of wall safeguard construction of a kind of accommodate thermal expansion according to claim 4, it is characterized in that: the material of the second heat insulation structural layer (4) is the diatomite lightweight thermal insulation brick.
6. the kiln body of wall safeguard construction of a kind of accommodate thermal expansion according to claim 5, it is characterized in that: the structure of column (5) is detachable steel frame construction.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103423998A (en) * | 2012-05-17 | 2013-12-04 | 李学闵 | Light multifunctional industrial kiln wall structure with composite layers |
CN105271638A (en) * | 2015-11-11 | 2016-01-27 | 中航三鑫股份有限公司 | Heat insulation material selection of glass kiln |
CN106090990A (en) * | 2016-06-29 | 2016-11-09 | 无锡锡能锅炉有限公司 | Gas fired-boiler furnace wall structure |
Citations (6)
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JPH0827505A (en) * | 1994-07-13 | 1996-01-30 | Sumitomo Metal Ind Ltd | Water cooled refractory panel for repairing blast furnace wall |
CN2708212Y (en) * | 2004-01-20 | 2005-07-06 | 山东鲁阳股份有限公司 | Heat insulating holding furnace liner for carbon element calcining kiln |
CN1924026A (en) * | 2006-08-07 | 2007-03-07 | 濮阳濮耐高温材料有限公司 | fIntegrated building blast furnace mixer and building technology thereof |
CN101984323A (en) * | 2010-12-09 | 2011-03-09 | 二十三冶建设集团有限公司 | Sidewall structure of roasting furnace |
CN201832946U (en) * | 2010-08-31 | 2011-05-18 | 江苏腾达环境工程有限公司 | Furnace wall composite structure of heating furnace |
CN202403534U (en) * | 2011-12-13 | 2012-08-29 | 辽宁天和科技股份有限公司 | Kiln wall safeguard construction adapting to thermal expansion |
-
2011
- 2011-12-13 CN CN2011104241094A patent/CN102425948A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0827505A (en) * | 1994-07-13 | 1996-01-30 | Sumitomo Metal Ind Ltd | Water cooled refractory panel for repairing blast furnace wall |
CN2708212Y (en) * | 2004-01-20 | 2005-07-06 | 山东鲁阳股份有限公司 | Heat insulating holding furnace liner for carbon element calcining kiln |
CN1924026A (en) * | 2006-08-07 | 2007-03-07 | 濮阳濮耐高温材料有限公司 | fIntegrated building blast furnace mixer and building technology thereof |
CN201832946U (en) * | 2010-08-31 | 2011-05-18 | 江苏腾达环境工程有限公司 | Furnace wall composite structure of heating furnace |
CN101984323A (en) * | 2010-12-09 | 2011-03-09 | 二十三冶建设集团有限公司 | Sidewall structure of roasting furnace |
CN202403534U (en) * | 2011-12-13 | 2012-08-29 | 辽宁天和科技股份有限公司 | Kiln wall safeguard construction adapting to thermal expansion |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103423998A (en) * | 2012-05-17 | 2013-12-04 | 李学闵 | Light multifunctional industrial kiln wall structure with composite layers |
CN105271638A (en) * | 2015-11-11 | 2016-01-27 | 中航三鑫股份有限公司 | Heat insulation material selection of glass kiln |
CN105271638B (en) * | 2015-11-11 | 2018-06-05 | 中航三鑫股份有限公司 | A kind of selection of glass furnace thermal insulation material |
CN106090990A (en) * | 2016-06-29 | 2016-11-09 | 无锡锡能锅炉有限公司 | Gas fired-boiler furnace wall structure |
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