CN102425028A - Full-computerized double-side seamless casting-on circular weft knitting machine - Google Patents
Full-computerized double-side seamless casting-on circular weft knitting machine Download PDFInfo
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- CN102425028A CN102425028A CN2011102960844A CN201110296084A CN102425028A CN 102425028 A CN102425028 A CN 102425028A CN 2011102960844 A CN2011102960844 A CN 2011102960844A CN 201110296084 A CN201110296084 A CN 201110296084A CN 102425028 A CN102425028 A CN 102425028A
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Abstract
The invention belongs to the field of knitting machinery, and discloses a full-computerized double-side seamless casting-on circular weft knitting machine. The circular weft knitting machine comprises a frame, a transmission mechanism, a knitting mechanism, a fabric rolling-up device, a bank, a computer control system, a driving force motor and the like, wherein the knitting mechanism comprises a needle cylinder, a needle cover, a triangular component and a yarn mouth. The circular weft knitting machine is characterized in that the triangular component comprises a triangular seat, a triangle, a moving triangle, a cylinder and a pressure spring, the cylinder is controlled by the computer control system, and the moving triangle carries out in and out movement inside the triangle under the interaction of the pressure spring and the cylinder. According to the circular weft knitting machine disclosed by the invention, under the condition that an electronic needle selecting device is not used for needle selection, by virtue of the movement of the moving triangle and a variable needle lifting rule, the knitting of rib stitch casting-on is realized and the fabric is tailored. The design structure has the advantages that the machine runs more stably and reliably, the manufacturing cost is low and the like.
Description
Technical field
The present invention relates to Knitting Machinery, belong to a kind of knitting circular knitting machine, a kind of specifically rib-loop double knit circular knitting machine that opens.
Background technology
Existing double knit circular knitting machine generally comprises: frame, transmission mechanism, knitting mechanism, cloth rewinder, creel, computerized control system, electrical machinery of active force etc.; Said knitting mechanism comprises syringe, pin lid, three angular components, yarn mouth; Said three angular components are driving and controlling organizations of knitting needle action; Be the core of knitting mechanism, wherein topmost parts be used for controlling knitting needle on the fall triangle of position, time and traverse.In routine circle latitude machine, said triangle is positioned at the outer ring of syringe, is close to syringe, and has a curve chute in the side towards syringe, and the stitch of knitting needle then is positioned at the curve chute of said triangle, and cooperates with it.When syringe rotated, stitch moved up and down along the curve chute of triangle, thereby reached to colluding necessary process such as yarn and knocking over.
At present, double knit circular knitting machine both domestic and external also has exploitation at two-sided rib-loop aspect opening, but the batch process of still being unrealized.Main exist not enough, the one, rank is too low, all below per inch 16 pins, can only be fit to the sweater kind fabric, and it is few to advance the yarn way, per 2 inches less than 1 the tunnel, its weaving efficiency is low; The 2nd, the variation of knit stitches is all accomplished by electronic needle selecting, and its manufacturing cost is high.
Summary of the invention
The purpose of this invention is to provide a kind of rational in infrastructurely, automaticity is high, under the situation that does not have the digitalized needle selecting machine needle selection, by the functional mapping of bolt cam, realizes that the braiding rib stitch opens, and conversion braiding cotton wool tissue etc. becomes garment piece automatically.And all more than per inch 18 pins, advance the yarn way is per inch 1.2 tunnel to rank of the present invention.This project organization makes machine operation more steadily reliable, and its woven product is more superior simultaneously, and variation also reduces the two-sided seamless round latitude machine that opens of full-computerized of the processing cost of later process.
For achieving the above object, the present invention realizes through following technical scheme.The two-sided seamless round latitude machine that opens of full-computerized mainly comprises frame, transmission mechanism, knitting mechanism, density self-checking device, automatic yarn changing device, cloth rewinder, creel, fault alarm automatic stop arrangement, computerized control system, electrical machinery of active force.Said creel is positioned at upper rack; Knitting mechanism is arranged on the centre of frame; Said knitting mechanism comprises syringe, pin lid, three angular components, yarn mouth; The automatic yarn changing device is arranged on the outside of knitting mechanism, and cloth rewinder is installed in the bottom of frame, and the fault alarm automatic stop arrangement is installed in respectively between syringe, the pin lid and in the creel parts.Transmission mechanism is connected with electrical machinery of active force through frequency converter, it is characterized in that:
Said three angular components comprise Triangulum, triangle, bolt cam, cylinder; Said triangle is fixed on the Triangulum inboard; Said bolt cam is arranged in the inboard tank that forms of said triangle; The said bolt cam outside is formed with a bolt cam erection column; Said bolt cam erection column outer end is passed said trigonometric sum Triangulum and is stretched out in the said Triangulum outside, suit one stage clip that triangle resets laterally that innervates on the said bolt cam erection column, and said cylinder heads on said bolt cam erection column outer end; Said bolt cam passes in and out motion under the interaction of stage clip and cylinder, said computerized control system is controlled described transmission mechanism and the action of described cylinder through frequency converter and electronic valve respectively.
Said density self-checking device comprises regulates pin, regulating wheel, stepper motor, control panel.Installation and control plate on the stepper motor; Said stepper motor output shaft and regulating wheel interlock; End face at regulating wheel is provided with curved groove; Said adjusting is sold an end and is fixed on the said triangle, and the other end is positioned at the curved groove of regulating wheel, and said stepper motor is controlled through control panel by circle latitude machine control system.
Said yarn mouth comprises yarn mouth body, yarn mouth handle, fixing hole, yarn guiding port, feed; It is characterized in that; Said yarn guiding port is four; Become a row to be provided with, pin goes out place, pin path and is provided with that pin protects the pin mouth on the chamfering shape on the flanging correspondence of said yarn mouth body lower right side, and pin goes out place, pin path and is provided with that pin protects the pin mouth under the chamfering shape under the downside correspondence of a said yarn mouth body left side.
Said cloth rewinder comprises base and batching support, and said batching support can be rotatably set on the said base, and said support is formed frame structure by bottom girder, left and right sidesing wall plate and cloth beam.It is characterized in that, a torque motor output shaft and the interlock of said cloth beam, said torque motor is by circle latitude machine control system centralized Control.
Said torque motor is fixed on the torque motor seat at bottom girder place; For the output axle head of torque motor connects a connecting axle one end; Said connecting axle is arranged on the left wallboard, and the said connecting axle other end is installed drive sprocket, and said cloth beam two ends are fixed on the left and right sidesing wall plate through axle bed respectively; Said cloth beam stretches out an end of left wallboard driven sprocket, suit one driving chain on said drive sprocket and the driven sprocket is installed.
Be fixed with ratchet on the said cloth beam, the ratchet that cooperates with said ratchet is arranged on the left wallboard.
Be fixed with supporting seat on the said batching foot-piece, establish plane bearing between said supporting seat and base, and fix by cover plate.
Said base is provided with a pair of brush holder that has binding post; Said binding post is connected with circle latitude machine control system; Be fixed with carbon brush on the said brush holder, a slip ring mandrel is established in said supporting seat centre, suit slip ring on the said slip ring mandrel; Said slip ring upper end is provided with a pairs of posts, and the said post that connects is connected with torque motor through lead.
As a kind of improvement; The present invention also comprises and blocks the line automatic stop arrangement; Comprise that the loop takes place the line signal that blocks that links with line transfer circle latitude machine control system, series connection one Automatic stop switch mechanism in the loop takes place in said connect signal, it is characterized in that; Said Automatic stop switch mechanism comprises that a rotatable conductive component and has the static conducting terminal of stationary contact; Said rotatable conductive component has and the corresponding movable contact of said stationary contact, when said movable contact is rotating because of said rotatable conductive component when contacting with said stationary contact, saidly blocks the conducting of line signal generation circuit closed; Be fixed with one on the said rotatable conductive component and block filament.
The present invention compared with prior art has the following advantages: (one) is first under the situation that does not have the digitalized needle selecting machine needle selection on the double knit circular knitting machine; Functional mapping by bolt cam; Realize that the braiding rib stitch opens, changes automatically the one-tenth garment piece of knit stitches; Make it to increase the diversity of fabric panel, practice thrift the processing cost of later process again; (2) be to increase into yarn way to greatest extent, reach per inch 1.2 tunnel, it improves woven efficient; (3) be by its density regulating apparatus of computer control, as long as the data that input in advance is correlated with in computer, circular knitting machine can be regulated the required density of braiding automatically in normal operation; (4) be to utilize the automatic yarn changing device, in same line, carry out random, do not have fixed point and change yarn, increased the designs and varieties of fabric; (5) be through the torque motor of computer control cloth rewinder, can carry out the overall process real-time regulated, promptly, carry out best tractive, batch the different tension force of different material on the same braiding lining and different tissue to the tension force that batches.
Description of drawings
Fig. 1 is the overall structure sketch map of the two-sided seamless round latitude machine that opens of full-computerized of the present invention.
Fig. 2 is the structural representation of two-sided seamless round latitude machine three angular components that open of full-computerized of the present invention.
Fig. 3 is the structural representation of the two-sided seamless round latitude machine cloth rewinder that opens of full-computerized of the present invention.
Fig. 4 is the structural representation of the two-sided seamless round latitude secret degree self-checking device that opens of full-computerized of the present invention.
Fig. 5 is the structural representation that the two-sided seamless round latitude machine that opens of full-computerized of the present invention changes yarn yarn mouth.
Fig. 6 is the structural representation of the two-sided seamless round latitude machine automatic yarn changing automatic stop arrangement that opens of full-computerized of the present invention.
The specific embodiment
Below in conjunction with accompanying drawing embodiments of the invention are described in further detail.
As shown in Figure 1, the two-sided seamless round latitude machine that opens of full-computerized comprises frame (1), transmission mechanism (2); Knitting mechanism (5), density self-checking device (6), automatic yarn changing device (7), Electric Machine Control cloth rewinder (8); Creel (9), fault alarm automatic stop arrangement (10), computerized control system (11); Electrical machinery of active force (12), frequency converter (13), air pump (14).
Said knitting mechanism (5) comprises syringe (3), pin lid (4), three angular components, yarn mouth; Said syringe (3) covers the centre that (4) are fixed on frame (1) with pin; Density self-checking device (6) is connected in the knitting mechanism (5), and automatic yarn changing device (7) is installed in knitting mechanism (5) outside of syringe (3).Cloth rewinder (8) is installed in the bottom of frame (1), and creel parts (9) are installed in the top of frame (1), and fault alarm automatic stop arrangement (10) is installed in respectively between syringe (3), the pin lid (4) and in the creel (9).
As shown in Figure 2; Three angular components of the two-sided seamless round latitude machine that opens of full-computerized of the present invention comprise Triangulum (20), triangle (21), bolt cam (22), cylinder (23), electronic valve (24), stage clip (25); Triangle (21) is located at respectively on the Triangulum (20) with bolt cam (22); Stage clip (25) is located between Triangulum (20) and the bolt cam (22); The said bolt cam outside is formed with bolt cam erection column (26), and cylinder (23) heads on bolt cam erection column (26) outer end, and said bolt cam is the turnover motion under the interaction of stage clip (25) and cylinder (23); Electronic valve (24) is arranged between cylinder (23) and the air pump (14), and said electronic valve is controlled by computerized control system (11).
With reference to Fig. 3, said cloth rewinder comprises base (31), supporting seat (42), plane bearing, cover plate, left wallboard (33), right wallboard (34); Bottom girder (32), cloth beam (35), axle bed, torque motor seat (37), torque motor (36), connecting axle (38), axle sleeve, axle housing; Drive sprocket (39), driven sprocket, sprocket shaft, chain (41), ratchet (47), ratchet (48), little axle; Also comprise slip ring mandrel (45), slip ring (46), carbon brush axle, brush holder (43), carbon brush (44), bearing.Base (31) is connected by plane bearing with supporting seat (42), and is fixed by cover plate, and left wallboard (33) is connected by bottom girder (32) with right wallboard (34) below, and top cloth beam (35) is fixed by axle bed.Load onto the conjunction of ratchet (47) and driven sprocket at the cloth beam left end.Be fixed on the right side that left wallboard (33) is gone up ratchet (47) to ratchet (48) on the little axle sleeve; Torque motor seat (37) is gone up mounting torque motor (36); The torque motor seat is fixed on the bottom girder (32); The output axle head of torque motor (36) is connected by axle sleeve with an end of connecting axle (38), and the other end of connecting axle is fixed on the bottom of left wallboard (33) through axle housing, and loads onto drive sprocket (39); Drive sprocket (39) is connected by chain (41) with driven sprocket, and bottom girder (32) is fixed on the supporting seat (42).
Because torque motor (36) needs to rotate synchronously with syringe, so computer connecting wires is connected on the binding post of brush holder (43), brush holder (43) head is loaded onto carbon brush (44) and is contained on the carbon brush axle, and carbon brush axle one end is fixed in the base (31); And slip ring (46) is sleeved on the slip ring mandrel (45), and the other end of slip ring mandrel (45) is loaded onto bearing and is contained in the base (31), and outlet is connected on two binding posts of slip ring (46), is connected with torque motor (36) through lead.Inlet wire is connected on the binding post of brush holder.
With reference to Fig. 4, said density self-checking device comprises and regulates pin (52), regulating wheel (53), stepper motor (54), control panel (55).Stepper motor (54) is connected with regulating wheel (53), at an end face of regulating wheel (53) curved groove is set, bolt cam (51) with regulate pin (52) and be connected.And make the other end of regulating pin be positioned at the curved groove of regulating wheel (53).Said control panel (55) is installed in stepper motor (54) right side.
With reference to Fig. 5, said yarn mouth comprises that yarn mouth body (61), yarn mouth handle (62), fixing hole (63) are slotted hole, makes things convenient for install adjustment.It also comprises yarn guiding port (64), and following pin protects pin and buckles (65), and feed (66) and pin protect pin mouth (67).Yarn mouth handle (62) and fixing hole (63) are positioned at the top of yarn mouth, and yarn guiding port (64) is positioned at the centre of yarn mouth, protect pin mouth (65) in the lower left of yarn mouth down, feed (66) with on protect the lower right of pin mouth (67) at the yarn mouth.
With reference to Fig. 6; Said line transfer automatic stop arrangement comprises shell (71); Said Automatic stop switch mechanism comprises blocks filament (72), transmission conducting strip (74), contact chip (75), stage clip (76), brace (77); It is fixing wherein to block filament (72) and transmission conducting strip (74), and transmission conducting strip (74) is provided with in the shell through a rotating shaft (73) is rotatable, transmission conducting strip (74) and block filament (72) and can swing.One end of transmission conducting strip contacts with stage clip (76), and the other end and contact chip (77) are adjacent.The said line signal that blocks takes place also to be provided with wiring board (78), indicator lamp (light emitting diode) (79), resistance (80) in the loop.Said indicator lamp (79) is welded on wiring board (78) with resistance (80), and is fixed on the top of shell (71).Saidly block the groove area that line (72) bar front end is positioned at pin lid (81) front, when blocking filament (72) and receive the pulling force of A direction, transmission conducting strip (74) contacts with contact chip (77); Block line signal generation circuit closed; The control system carries out shutdown operation, causes autostop, and this moment, indicator lamp lighted.
Claims (8)
1. two-sided seamless round latitude machine that opens of full-computerized; Comprise frame (1), transmission mechanism (2), knitting mechanism (5), density self-checking device (6), automatic yarn changing device (7), cloth rewinder (8), creel (9), fault alarm automatic stop arrangement (10), computerized control system (11), electrical machinery of active force (12); Creel (9) is positioned at frame (1) top; Knitting mechanism (5) is fixed on the centre of frame (1); Said knitting mechanism (5) comprises syringe (3), pin lid (4), three angular components, yarn mouth, and automatic yarn changing device (7) is installed in knitting mechanism (5) outside of syringe (3), and cloth rewinder (8) is installed in the bottom of frame (1); Fault alarm automatic stop arrangement (10) is installed in respectively between syringe (3), the pin lid (4) and in the creel (9); Transmission mechanism (2) is connected with electrical machinery of active force (12) through frequency converter (13), it is characterized in that, three angular components comprise Triangulum (20), triangle (21), bolt cam (22), cylinder (23); Triangle (21) is fixed on Triangulum (20) inboard; Bolt cam (22) is arranged in the inboard tank that forms of said triangle (21), and said bolt cam (22) outside is formed with a bolt cam erection column (26), and bolt cam erection column (26) outer end passes triangle (21) and Triangulum (20) stretches out in the said Triangulum outside; Said bolt cam erection column (26) is gone up suit one stage clip (25) that triangle resets laterally that innervates; Said cylinder (23) heads on bolt cam erection column (26) outer end, and said bolt cam (22) is the turnover motion under the interaction of stage clip (25) and cylinder (23), and said computerized control system (11) controls transmission mechanism (2) through frequency converter (13) and electronic valve (24) respectively and cylinder (23) moves.
2. the two-sided seamless round latitude machine that opens of full-computerized according to claim 1; It is characterized in that said cloth rewinder (8) comprises base (31) and batching support, said batching support can be rotatably set on the said base (31); Said support is formed frame structure by bottom girder (32), left and right sidesing wall plate (33,34) and cloth beam (35); It is characterized in that, a torque motor (36) output shaft and said cloth beam (35) interlock, said torque motor (36) is by circle latitude machine control system centralized Control.
3. the two-sided seamless round latitude machine that opens of full-computerized according to claim 2; It is characterized in that; Said torque motor (36) is fixed on the torque motor seat (37) that bottom girder (32) locates, and for the output axle head of torque motor connects a connecting axle (38) one ends, said connecting axle (38) is arranged on the left wallboard (33); The said connecting axle other end is installed drive sprocket (39); Said cloth beam two ends are fixed on the left and right sidesing wall plate (33,34) through axle bed respectively, and said cloth beam stretches out an end of left wallboard driven sprocket, suit one driving chain (41) on said drive sprocket and the driven sprocket are installed.
4. the two-sided seamless round latitude machine that opens wholly computer controlled according to claim 3 is characterized in that, is fixed with supporting seat (42) on the said batching foot-piece (32); Establish plane bearing between said supporting seat (42) and base (31), and fixed by cover plate, said base (31) is provided with a pair of brush holder (43) that has binding post; Said binding post is connected with circle latitude machine control system; Be fixed with carbon brush (44) on the said brush holder, a slip ring mandrel (45) is established in said supporting seat (42) centre, and said slip ring mandrel (45) is gone up suit slip ring (46); Said slip ring (46) upper end is provided with a pairs of posts, and the said post that connects is connected with torque motor (36) through lead.
5. the two-sided seamless round latitude machine that opens of full-computerized according to claim 4 is characterized in that, is fixed with ratchet (47) on the said cloth beam, and the ratchet (48) that cooperates with said ratchet is arranged on the left wallboard (33).
6. the two-sided seamless round latitude machine that opens wholly computer controlled according to claim 1; It is characterized in that; Said density self-checking device comprises the depressing cam that can slide up and down (51), regulates pin (52), regulating wheel (53), stepper motor (54), control panel (55), and said stepper motor (54) is gone up installation and control plate (55), said stepper motor (54) output shaft and regulating wheel (53) interlock; One end face of said regulating wheel (53) is provided with curved groove; Said adjusting pin (52) one ends are fixed on the said depressing cam (51), and the other end is positioned at the curved groove of regulating wheel (53), and said stepper motor (54) is controlled through control panel (55) by circle latitude machine control system.
7. the two-sided seamless round latitude machine that opens of full-computerized according to claim 1; It is characterized in that; Said yarn mouth comprises yarn mouth body (61), yarn mouth handle (62), fixing hole (63), yarn guiding port (64), feed (66), and said yarn guiding port (64) is four, becomes a row to be provided with; Pin goes out pin path place and is provided with that pin protects pin mouth (67) on the chamfering shape on the flanging correspondence of said yarn mouth body (61) lower right side, and pin goes out place, pin path and is provided with that pin protects pin mouth (65) under the chamfering shape under the left downside correspondence of said yarn mouth body (61).
8. the two-sided seamless round latitude machine that opens of full-computerized according to claim 1; It is characterized in that, also comprise and block the line automatic stop arrangement that the said line automatic stop arrangement that blocks comprises that the loop takes place the line signal that blocks that links with line transfer circle latitude machine control system; Series connection one Automatic stop switch mechanism in the loop takes place in said connect signal; It is characterized in that said Automatic stop switch mechanism comprises that a rotatable conductive component and has the static conducting terminal of stationary contact, said rotatable conductive component has and the corresponding movable contact of said stationary contact; When said movable contact is rotating because of said rotatable conductive component when contacting with said stationary contact, saidly block the conducting of line signal generation circuit closed; Be fixed with one on the said rotatable conductive component and block line bar (2).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011102960844A CN102425028A (en) | 2011-09-28 | 2011-09-28 | Full-computerized double-side seamless casting-on circular weft knitting machine |
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| CN2011102960844A CN102425028A (en) | 2011-09-28 | 2011-09-28 | Full-computerized double-side seamless casting-on circular weft knitting machine |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103161016A (en) * | 2013-04-09 | 2013-06-19 | 天津田园精密机械有限公司 | Weft knitting circular knitting machine with elasticity automatic control mechanism |
| CN104060384A (en) * | 2014-07-09 | 2014-09-24 | 徐挺 | Improved double-faced small-cylinder machine |
| CN105483928A (en) * | 2015-12-28 | 2016-04-13 | 泉州领布机械科技有限公司 | Fully-computer-controlled double-face upper-lower disc jacquard-weave loop-transfer thread adjusting machine |
| CN108060503A (en) * | 2018-01-26 | 2018-05-22 | 海宁鼎达纺织有限公司 | A kind of knitwear production braiding device |
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| CN104060384A (en) * | 2014-07-09 | 2014-09-24 | 徐挺 | Improved double-faced small-cylinder machine |
| CN104060384B (en) * | 2014-07-09 | 2015-11-04 | 徐挺 | The two-sided little circular knitting machine of improvement type |
| CN105483928A (en) * | 2015-12-28 | 2016-04-13 | 泉州领布机械科技有限公司 | Fully-computer-controlled double-face upper-lower disc jacquard-weave loop-transfer thread adjusting machine |
| CN108060503A (en) * | 2018-01-26 | 2018-05-22 | 海宁鼎达纺织有限公司 | A kind of knitwear production braiding device |
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Application publication date: 20120425 |