CN102425027B - Plated yarn and warp high-elasticity wave absorbing weft-knitted fabric of carbon filament core yarns and application thereof - Google Patents

Plated yarn and warp high-elasticity wave absorbing weft-knitted fabric of carbon filament core yarns and application thereof Download PDF

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CN102425027B
CN102425027B CN201110288293.4A CN201110288293A CN102425027B CN 102425027 B CN102425027 B CN 102425027B CN 201110288293 A CN201110288293 A CN 201110288293A CN 102425027 B CN102425027 B CN 102425027B
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weft
carbon filament
knitted fabric
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于伟东
陈毅
周胜
吴瑜
邓成亮
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Donghua University
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Abstract

本发明提供了碳长丝包芯纱的添纱绕经高弹性吸波纬编织物及其用途。所述的吸波纬编针织物,其特征在于,包含碳长丝包芯纱,所述的碳长丝包芯纱包括碳长丝束以及包覆在碳长丝束外侧的其他纤维。所述的吸波纬编针织物包括纬编织物,所述的纬编织物的编纱全部或部分由碳长丝包芯纱构成。或者,所述的吸波纬编针织物包括纬编织物,还包括横向添纱和纵向绕经的至少一种,所述的纬编织物的编纱不含碳长丝包芯纱,所述的横向添纱和纵向绕经的至少一种全部或部分由碳长丝包芯纱构成。所述的吸波纬编针织物可用于制作电磁波屏蔽防护服装以及其他防护用纺织品方面。

The invention provides a plating-wound warp-wound high-elastic wave-absorbing weft knitted fabric of carbon filament core-spun yarn and its application. The wave-absorbing weft-knitted fabric is characterized in that it contains carbon filament core-spun yarn, and the carbon filament core-spun yarn includes carbon filament bundles and other fibers wrapped outside the carbon filament bundles. The wave-absorbing weft-knitted fabric includes a weft-knitted fabric, and all or part of the knitting yarns of the weft-knitted fabric are composed of carbon filament core-spun yarns. Alternatively, the wave-absorbing weft-knitted fabric includes a weft-knitted fabric, and also includes at least one of horizontal plating and longitudinal warp wrapping, the knitting yarn of the weft-knitted fabric does not contain carbon filament core-spun yarn, and the All or part of at least one of the transverse plating and longitudinal warp wrapping is composed of carbon filament core-spun yarn. The wave-absorbing weft-knitted fabric can be used to make electromagnetic wave shielding protective clothing and other protective textiles.

Description

碳长丝包芯纱的添纱绕经高弹性吸波纬编织物及其用途Plate-wound warp-wound high-elastic wave-absorbing weft knitted fabric of carbon filament core-spun yarn and its application

技术领域 technical field

本发明涉及电磁屏蔽技术领域,特别是涉及一种碳长丝包芯纱的添纱绕经高弹性吸波纬编织物及用途。 The invention relates to the technical field of electromagnetic shielding, in particular to a high-elastic wave-absorbing weft knitted fabric made of carbon filament core-spun yarn and its application.

背景技术 Background technique

随着电气设备应用的日益广泛,电磁辐射已经成为一种新的污染。人体长期暴露在电磁辐射环境中,神经系统、心血管系统、内分泌系统、生殖系统等都会受到不同程度的伤害。为保护人体不受或尽量减少电磁辐射的危害,人们一方面对电磁辐射源进行屏蔽,减少辐射量;另一方面研制有效的防护材料进行个体防护,电磁辐射防护织物即是其中之一。目前开发具有电磁波屏蔽功能的织物主要有两种途径,一是在织物上施加具有电磁波屏蔽性的涂层整理,二是用具有电磁屏蔽功能的纤维加工成织物。 With the increasing application of electrical equipment, electromagnetic radiation has become a new kind of pollution. The human body is exposed to electromagnetic radiation for a long time, and the nervous system, cardiovascular system, endocrine system, reproductive system, etc. will be damaged to varying degrees. In order to protect the human body from or minimize the harm of electromagnetic radiation, on the one hand, people shield the source of electromagnetic radiation to reduce the amount of radiation; on the other hand, they develop effective protective materials for personal protection, and electromagnetic radiation protective fabric is one of them. At present, there are mainly two ways to develop fabrics with electromagnetic shielding function, one is to apply an electromagnetic shielding coating on the fabric, and the other is to process fibers with electromagnetic shielding function into fabrics.

关于第一种途径,已有很多专利报道,中国专利CN200910054882.9利用化学镀银的方法在涤纶织物表面形成一层银,从而赋予织物电磁屏蔽性。中国专利CN200910048743.5利用化学镀铜的方法在涤纶织物表面形成一层铜,从而赋予织物电磁屏蔽性。中国专利CN200610119515.9利用真空溅射的方法把金属铝、银、铁、镍、铬、金、铂或镁中的一种或几种;或为金属铝、银、铁、镍、铬、金、铂或镁的氧化物中的一种或几种在织物上形成膜,赋予织物电磁屏蔽作用。金属镀膜不耐洗涤,经多次洗涤后,电磁屏蔽效果下降严重,镀膜织物手感粗硬,透气性不好,而且工艺复杂,为了达到较好的屏蔽效果往往要多次镀层。这与本发明采用的复合纱织造的方式完全不同。 Regarding the first approach, there have been many patent reports. Chinese patent CN200910054882.9 uses chemical silver plating to form a layer of silver on the surface of polyester fabric, thereby endowing the fabric with electromagnetic shielding properties. Chinese patent CN200910048743.5 utilizes the method of electroless copper plating to form a layer of copper on the surface of the polyester fabric, thereby endowing the fabric with electromagnetic shielding properties. Chinese patent CN200610119515.9 uses vacuum sputtering method to spray one or more of metal aluminum, silver, iron, nickel, chromium, gold, platinum or magnesium; or metal aluminum, silver, iron, nickel, chromium, gold One or more of the oxides of platinum, platinum or magnesium form a film on the fabric, giving the fabric an electromagnetic shielding effect. The metal coating is not resistant to washing. After repeated washing, the electromagnetic shielding effect is seriously reduced. The coated fabric feels rough, has poor air permeability, and the process is complicated. In order to achieve a better shielding effect, multiple coatings are often required. This is completely different from the way the composite yarn weaves used in the present invention.

关于第二种途径,一般是以金属纤维纯纺或和普通服用纤维混纺然后织成织物。中国专利CN101423996A利用坡莫合金和服用纱线交织制成织物实现电磁屏蔽。中国专利CN1045428A是将棉纤维和不锈钢纤维的混纺纱织成电磁屏蔽织物。中国专利CN87103582A是利用镍纤维和可纺阻燃纤维混纺纱织成电磁屏蔽织物。金属纤维的比重大,织成的织物厚重,而且手感粗硬,对皮肤有刺激作用。对普通服用纤维进行金属镀层制成导电纤维也归于第二种方法,中国专利CN201395671Y对化纤长丝镀银,然后与普通纱线交织,得到高屏蔽防辐射织物。 Regarding the second approach, it is generally purely spun with metal fibers or blended with ordinary clothing fibers and then woven into fabrics. Chinese patent CN101423996A uses permalloy and clothing yarn to interweave fabric to realize electromagnetic shielding. Chinese patent CN1045428A is that the blended yarn of cotton fiber and stainless steel fiber is woven into electromagnetic shielding fabric. Chinese patent CN87103582A utilizes nickel fiber and spinnable flame-retardant fiber blended yarn to weave electromagnetic shielding fabric. The metal fiber has a large specificity, and the woven fabric is thick and rough, which is irritating to the skin. Carrying out metal plating on ordinary clothing fibers to make conductive fibers also belongs to the second method. Chinese patent CN201395671Y silver-plates chemical fiber filaments, and then interweaves with ordinary yarns to obtain high-shielding radiation-proof fabrics.

以碳纤维制成的纺织品可以作为电磁波屏蔽材料,因为碳纤维的电性能近似于金属。碳纤维的电阻率为( 1. 5~ 3. 0) ×10-3Ω cm,是一种优秀的电磁屏蔽结构材料,但碳纤维很脆,在弯曲过程中很容易发生单纤维断裂的情况。因此,大部分碳纤维复合材料的应用首先都是预成型然后再涂树脂固化定型制作成所需形状的结构材料。而目前的加工方法主要是利用专用三维编织设备将碳长丝纱编织成三维织物然后再涂覆树脂定型冷却得到复合材料。在编织的过程中,碳长丝纱易断裂且表面容易磨毛形成毛羽,所以碳纤维很难形成织物。有人曾尝试过在碳长丝上浸透糊剂、油剂等集束剂来提高集束性能,但为了提高集束性能而使用集束剂,会使碳长丝变得粗硬。在专利文献:特开平2-133632号公报上中用热塑性复丝包缠碳纤维制成耐久性缝纫纱线,在专利文献:特开昭64-061527号公报上用空心锭的纺纱方式纺了碳纤维为芯纱由超高分子量聚乙烯纤维包覆的包覆纱,保留了碳长丝高强、高模的优点,且抑制了碳纤维毛羽的产生。这是在表达如何保护碳纤维丝束不受损伤。 Textiles made of carbon fibers can be used as electromagnetic wave shielding materials, because the electrical properties of carbon fibers are similar to metals. The resistivity of carbon fiber is (1. 5~3. 0) ×10 -3 Ω cm, which is an excellent electromagnetic shielding structural material, but carbon fiber is very brittle, and single fiber breakage is easy to occur during bending. Therefore, the application of most carbon fiber composite materials is firstly preformed and then coated with resin and solidified to form a structural material of the desired shape. The current processing method mainly uses special three-dimensional weaving equipment to weave the carbon filament yarn into a three-dimensional fabric, and then coats it with resin for shaping and cooling to obtain a composite material. In the weaving process, the carbon filament yarn is easy to break and the surface is easy to be roughened to form hairiness, so it is difficult for carbon fiber to form a fabric. Some people have tried to impregnate the carbon filaments with sizing agents such as paste and oil to improve the sizing performance, but the use of sizing agents to improve the sizing performance will make the carbon filaments thick and hard. In the patent document: JP-A-2-133632, carbon fibers are wrapped with thermoplastic multifilaments to make durable sewing yarns. Carbon fiber is a covered yarn in which the core yarn is covered with ultra-high molecular weight polyethylene fiber, which retains the advantages of high strength and high modulus of carbon filament, and suppresses the generation of carbon fiber hairiness. This is how to protect the carbon fiber tow from damage.

美国专利USP 4237108号提供一种制备碳纤维织物的方法,将经过热定型处理的丙烯腈纤维编织成布,再进行氧化处理,接着碳化处理,得到碳纤维织物。中国专利CN 200780014529.7提供一种利用喷气织机织造碳纤维布的方法,以纤度400-6000tex的碳纤维纱条为经纱,以纤度为该碳纤维纱条的1/5或以下的辅助纤维为纬纱织造单向性碳纤维织物,很好地克服了织造过程中碳纤维起毛问题。但该方法只能织造碳纤维单向织物,且织造参数调整比较复杂,经密、纬密也有一定限制以防止出现碳纤维起毛影响织造。这些是在解决纯碳纤维织物的加工问题,与本发明采用的复合纱针织的原理完全不同。 U.S. Patent No. USP 4237108 provides a method for preparing carbon fiber fabrics. The heat-set acrylonitrile fibers are woven into cloth, then oxidized, and then carbonized to obtain carbon fiber fabrics. Chinese patent CN 200780014529.7 provides a method for weaving carbon fiber cloth by using an air-jet loom. The carbon fiber sliver with a denier of 400-6000tex is used as the warp yarn, and the auxiliary fiber whose denier is 1/5 or less of the carbon fiber sliver is used as the weft yarn to weave unidirectional Permanent carbon fiber fabric, which overcomes the problem of carbon fiber fluffing in the weaving process. However, this method can only weave carbon fiber unidirectional fabrics, and the adjustment of weaving parameters is relatively complicated, and the warp density and weft density are also limited to prevent carbon fiber fluff from affecting weaving. These are processing problems solving pure carbon fiber fabrics, which are completely different from the principle of composite yarn knitting that the present invention adopts.

上述电磁波屏蔽织物或称吸波织物都是机织物,都是以均匀体的方式来进行电磁波屏蔽的,与本发明存在在原理、方法、结构和用途上的根本不同。 The above-mentioned electromagnetic wave shielding fabrics or wave-absorbing fabrics are all woven fabrics, which shield electromagnetic waves in the form of a uniform body, which is fundamentally different from the present invention in principle, method, structure and application.

针织结构由于其结构是线圈之间相互串套,这个特性决定了针织物比机织物柔软,也有这方面的专利采用针织的方法制备防辐射面料。美国专利USP 5968854对尼龙等化纤长丝进行镀银制成导电长丝纱,然后采用针织结构织成高导电防辐射针织物。对化纤长丝直接镀金属能克服金属纤维厚重和刺激皮肤的缺点,也能克服镀金属膜织物手感粗硬、透气性不好和不耐洗涤的缺点,但同样有工艺复杂的问题。中国专利CN200910181902.9提供一种保暖防辐射针织面料的制备方法,采用防辐射纤维纱(主要是金属混纺纤维组成)和弹性纱同路编织而成,作为正面,里面为起绒纤维编织而成,里面与正面之间用连接纱编织连接,是一种可起绒的保暖防辐射又有弹性的针织面料,穿着舒适合体。但该专利没有指出根据实际防辐射的需要通过组织设计来调节面料的防辐射性能。这与本发明采用的碳纤维复合纱纬编,采用不同组织结构和控制织物的排列密度的方式完全不同。 The knitted structure is that the loops are intertwined with each other. This characteristic determines that the knitted fabric is softer than the woven fabric. There are also patents in this area that use the knitting method to prepare radiation-proof fabrics. U.S. Patent USP 5968854 silver-plates nylon and other chemical fiber filaments to make conductive filament yarns, and then uses a knitting structure to weave high-conductivity radiation-proof knitted fabrics. Direct metallization of chemical fiber filaments can overcome the shortcomings of heavy metal fibers and skin irritation, and can also overcome the shortcomings of metal-coated fabrics such as rough hand feeling, poor air permeability and resistance to washing, but it also has the problem of complicated process. Chinese patent CN200910181902.9 provides a method for preparing warm and anti-radiation knitted fabrics. It is made of anti-radiation fiber yarn (mainly composed of metal blended fibers) and elastic yarn in the same way. , the inside and the front are woven and connected with connecting yarn. It is a warm, radiation-proof and elastic knitted fabric that can be piled up, and it is comfortable to wear. But this patent does not point out that according to the needs of actual radiation protection, adjust the radiation protection performance of the fabric through tissue design. This is completely different from the carbon fiber composite yarn weft knitting adopted in the present invention, which adopts different organizational structures and controls the arrangement density of the fabric.

最为相近的是中国专利CN200710190584.3提供一种制备碳纤维织物的方法,用再生纤维素纤维或聚丙烯腈纤维纱线织造成栏栅织物,以高温加热得到石墨纤维纱线网为基布,利用干法喷射纺丝而形成织物。用丙烯腈纤维或再生纤维素纤维织造然后碳化形成碳纤维织物的方法虽然避免了碳纤维起毛的问题,纤维通过热处理会发生热收缩,当对碳化不充分的织物进行热处理时会因为热收缩而使纤维变形,影响织物的外观和平整度,而且高温处理势必要消耗大量能量,不够节能。但该方法是也用机织结构,先以再生纤维素纤维或聚丙烯腈纤维制成栅格状织物,然后碳化得到露空栅格状纯碳纤维的织物,其目的是为了避免纺纱织造中对碳纤维的损伤,且不能作为服装用织物,这与本发明的原理、成形方式和织物形式均不同。 The most similar is that Chinese patent CN200710190584.3 provides a method for preparing carbon fiber fabrics, which uses regenerated cellulose fibers or polyacrylonitrile fiber yarns to weave fence fabrics, and obtains graphite fiber yarn nets as base fabrics by heating at high temperatures. Fabrics are formed by dry jet spinning. Although the method of weaving with acrylonitrile fiber or regenerated cellulose fiber and then carbonizing to form carbon fiber fabric avoids the problem of carbon fiber fluff, the fiber will shrink through heat treatment. Deformation will affect the appearance and flatness of the fabric, and high temperature treatment will inevitably consume a lot of energy, which is not energy-saving enough. However, this method also uses a woven structure. First, regenerated cellulose fibers or polyacrylonitrile fibers are used to make grid-like fabrics, and then carbonized to obtain open grid-like pure carbon fiber fabrics. The purpose is to avoid spinning and weaving. To the damage of carbon fiber, and can not be used as clothing fabric, this is all different from the principle of the present invention, shaping mode and fabric form.

本发明使用碳长丝包芯纱,使碳长丝纱很好的克服在编织过程中容易形成毛刺的弱点。使碳长丝纱能够像普通纱一样,在普通纬编机上织造,提供吸波针织物用于电磁波屏蔽和保护的内衣以及其他纺织品,拓宽碳长丝束纤维的使用范围。 The invention uses the carbon filament core-spun yarn, so that the carbon filament yarn can well overcome the weakness that burrs are easily formed during the weaving process. It enables carbon filament yarns to be woven on ordinary weft knitting machines like ordinary yarns, provides wave-absorbing knitted fabrics for electromagnetic wave shielding and protection underwear and other textiles, and broadens the scope of use of carbon filament bundle fibers.

发明内容 Contents of the invention

本发明的目的是提供一种因电磁屏蔽要求加入刚性纤维后的高弹性的条格状吸波纬编针织物及其用途,以解决当前缺乏能有效用于个体防护的电磁波屏蔽织物的问题。 The object of the present invention is to provide a highly elastic striped wave-absorbing weft-knitted fabric and its application after adding rigid fibers due to electromagnetic shielding requirements, so as to solve the current problem of lack of electromagnetic wave shielding fabrics that can be effectively used for personal protection.

为了达到上述目的,本发明提供了一种吸波纬编针织物,其特征在于,包含碳长丝包芯纱,所述的碳长丝包芯纱包括碳长丝束以及包覆在碳长丝束外侧的其他纤维。 In order to achieve the above object, the present invention provides a wave-absorbing weft-knitted fabric, which is characterized in that it contains carbon filament core-spun yarn, and the carbon filament core-spun yarn includes carbon filament bundles and carbon long filament bundles Other fibers outside the tow.

作为优选方案,所述的吸波纬编针织物包括纬编织物,所述的纬编织物的编纱全部或部分由碳长丝包芯纱构成。 As a preferred solution, the wave-absorbing weft-knitted fabric includes a weft-knitted fabric, and all or part of the knitting yarns of the weft-knitted fabric are composed of carbon filament core-spun yarns.

优选地,所述的吸波纬编针织物还包括横向添纱和纵向绕经的至少一种,所述的横向添纱和纵向绕经的至少一种全部或部分由碳长丝包芯纱构成。 Preferably, the wave-absorbing weft-knitted fabric further includes at least one of transverse plating and longitudinal warp wrapping, and at least one of the transverse plating and longitudinal warp wrapping is wholly or partially made of carbon filament core-spun yarn constitute.

更优选地,所述编纱采用圈编纱形式,所述的横向添纱采用圈添纱和半圈添纱的至少一种,所述的纵向绕经采用绕经圈和返回斜线两种形式。 More preferably, the knitting yarn adopts the loop knitting form, the horizontal plating adopts at least one of loop plating and half-circle plating, and the longitudinal warp winding adopts two kinds of warp wrapping and return oblique lines form.

更优选地,所述的由碳长丝包芯纱构成的纬编织物的编纱排列成条带状。 More preferably, the knitting yarns of the weft-knitted fabric composed of carbon filament core-spun yarns are arranged in strips.

更优选地,所述的由碳长丝包芯纱构成的横向添纱排列成条带状。 More preferably, the transverse plating composed of carbon filament core-spun yarns is arranged in strips.

更优选地,所述的由碳长丝包芯纱构成的纵向绕经排列成条带状。 More preferably, the longitudinal warps made of carbon filament core-spun yarns are arranged in strips.

更优选地,所述的由碳长丝包芯纱构成的横向添纱以及由碳长丝包芯纱构成的纵向绕经排列成格栅状。 More preferably, the horizontal plating made of carbon filament core-spun yarn and the longitudinal warp made of carbon filament core-spun yarn are arranged in a grid shape.

作为优选方案,所述的吸波纬编针织物包括纬编织物,还包括横向添纱和纵向绕经的至少一种,所述的纬编织物的编纱不含碳长丝包芯纱,所述的横向添纱和纵向绕经的至少一种全部或部分由碳长丝包芯纱构成。 As a preferred solution, the wave-absorbing weft-knitted fabric includes a weft-knitted fabric, and also includes at least one of horizontal plating and longitudinal warp wrapping, and the knitting yarn of the weft-knitted fabric does not contain carbon filament core-spun yarns, All or part of at least one of the horizontal plating and the longitudinal warping is composed of carbon filament core-spun yarn.

优选地,所述编纱采用圈编纱形式,所述的横向添纱采用圈添纱和半圈添纱的至少一种,所述的纵向绕经采用绕经圈和返回斜线两种形式。 Preferably, the knitting yarn adopts the loop knitting form, the horizontal plating adopts at least one of loop plating and half-circle plating, and the longitudinal warp wrapping adopts two forms of warp wrapping and return oblique lines .

更优选地,所述的由碳长丝包芯纱构成的横向添纱排列成条带状。 More preferably, the transverse plating composed of carbon filament core-spun yarns is arranged in strips.

更优选地,所述的由碳长丝包芯纱构成的纵向绕经排列成条带状。 More preferably, the longitudinal warps made of carbon filament core-spun yarns are arranged in strips.

更优选地,所述的由碳长丝包芯纱构成的横向添纱以及由碳长丝包芯纱构成的纵向绕经排列成格栅状。 More preferably, the horizontal plating made of carbon filament core-spun yarn and the longitudinal warp made of carbon filament core-spun yarn are arranged in a grid shape.

作为优选方案,所述的其他纤维为天然纤维或化学合成纤维。 As a preferred solution, the other fibers are natural fibers or chemical synthetic fibers.

所述的纬编织物的编纱以及横向添纱和纵向绕经的其他部分由其他纤维纱线构成,所述的其他纤维纱线为与包覆在碳长丝包芯纱外侧的其他纤维具有相同或相近的材质。 The other parts of the knitting yarn of the weft-knitted fabric and the horizontal plating and the longitudinal winding are made of other fiber yarns. same or similar material.

本发明还提供了上述吸波纬编针织物在制作电磁波屏蔽防护服装以及其他防护用纺织品方面的用途。所述的电磁波屏蔽防护服装尤指用于人体私密性和安全性的保护内衣,所述的其他防护用纺织品尤指罩、套、盖、屏等家用和防护用纺织品。 The present invention also provides the use of the above-mentioned wave-absorbing weft-knitted fabric in making electromagnetic wave shielding protective clothing and other protective textiles. The electromagnetic wave shielding protective clothing especially refers to protective underwear for human privacy and safety, and the other protective textiles especially refer to household and protective textiles such as covers, covers, covers, and screens.

本发明与现有技术相比,具有以下的优点和积极效果: Compared with the prior art, the present invention has the following advantages and positive effects:

(a) 由于一般纬编织物只能提供均布或横条状电磁屏蔽效果,所以本发明绕经的引入可以提供竖条状的电磁屏蔽效果,以及与横条组合形成条格状和多重的电磁屏蔽效果; (a) Since general weft-knitted fabrics can only provide uniform or horizontal strip electromagnetic shielding effects, the introduction of warp wrapping in the present invention can provide vertical strip electromagnetic shielding effects, and can be combined with horizontal strips to form grid-like and multiple Electromagnetic shielding effect;

(b) 由于一般纬编织物横向的延伸性较纵向的大数倍,所以本发明添纱,尤其是不成圈的添纱,可以调整其横向弹性; (b) Since the transverse extensibility of general weft-knitted fabrics is several times greater than that of the longitudinal direction, the plating of the present invention, especially the plating without loops, can adjust its transverse elasticity;

(c) 由于添纱和绕经为线圈结构,所以即便是引入碳长丝包芯纱等类似的刚性纤维纱,也能做到与柔性纤维纱同样弹性的纬编针织物,因为针织物是线圈变形为主,且刚性纤维纱的这种变形的弹性更强; (c) Since the plating and warp winding are coil structures, even if rigid fiber yarns such as carbon filament core-spun yarns are introduced, weft-knitted fabrics with the same elasticity as flexible fiber yarns can be achieved, because knitted fabrics are Coil deformation is dominant, and the deformation of rigid fiber yarn is more elastic;

(d) 由于添纱和绕经是纬编加工常用的方法,故可以方便地调整碳长丝包芯纱的间隔路数比、添纱及路数或绕经及路数、线圈排列密度来调节和改变针织物的吸波性,达到在宽频的抗电磁辐射作用; (d) Since plating and warp wrapping are commonly used methods in weft knitting, it is possible to easily adjust the spacing ratio of carbon filament core-spun yarn, the number of plating and paths or the number of warps and windings, and the arrangement density of coils. Adjust and change the wave-absorbing properties of knitted fabrics to achieve the effect of anti-electromagnetic radiation in broadband;

(e) 由于本发明的吸波纬编织物具有高弹性,故可用于需要高弹性穿着要求的电磁波屏蔽防护服装,尤其是用于人体私密性和安全性的保护内衣,以及高档舒适型家用和防护用纺织品。 (e) Since the wave-absorbing weft-knitted fabric of the present invention has high elasticity, it can be used for electromagnetic wave shielding and protective clothing requiring high elasticity, especially for protective underwear for human privacy and safety, as well as high-end comfortable household and Protective textiles.

附图说明 Description of drawings

图1a是全部碳长丝包芯纱地组织再添纱绕经的叠加栅格状吸波纬编织物示意图; Figure 1a is a schematic diagram of a superimposed grid-shaped wave-absorbing weft braided fabric with all the carbon filament core-spun yarn ground tissue and added yarn around the warp;

图1b是全部其他纤维纱线地组织半圈添纱和绕经的叠加栅格状吸波纬编织物示意图; Fig. 1b is a schematic diagram of a superimposed grid-like wave-absorbing weft knitted fabric with half-circle plating and warp wrapping of all other fiber yarns;

图1c是部分碳长丝包芯纱地组织再添纱绕经的叠加栅格状吸波纬编织物示意图 Figure 1c is a schematic diagram of a superimposed grid-shaped wave-absorbing weft knitted fabric with a part of the carbon filament core-spun yarn ground structure and additional yarn winding around the warp

(全圈添纱于其他纤维地组织、半圈添纱于碳长丝包芯纱地组织); (full-circle plating on other fibers, half-circle plating on carbon filament core-spun yarn);

图1d是碳长丝包芯纱与其他纤维纱线相间(1′1,即一路隔一路)地组织再添纱绕经的叠加栅格状吸波纬编织物示意图。 Figure 1d is a schematic diagram of a superimposed grid-shaped wave-absorbing weft braided fabric with carbon filament core-spun yarn and other fiber yarns alternated (1′1, that is, one road is separated by one road) and then added yarns around the warp.

图2a是全部碳长丝包芯纱地组织再半圈添纱的条带状吸波纬编织物示意图; Fig. 2a is a schematic diagram of strip-shaped wave-absorbing weft braided fabric with all carbon filament core-spun yarns ground tissue and half-circle plating;

图2b是全部其他纤维纱线地组织再添纱(全圈添纱3列′半圈添纱3列;每行错位一列左斜%与每行错位一列右斜&)的菱形条带状吸波纬编织物示意图;  Figure 2b is the rhombus-shaped strip-shaped suction of all other fiber yarns (3 rows of full-circle plating and 3 rows of half-circle plating; each row is misplaced with a left-slanted column and each row is misplaced with a right-slanted column). Schematic diagram of wave weft woven fabric;

图2c是部分碳长丝包芯纱地组织再添纱的条带状吸波纬编织物示意图(全圈添纱于其他纤维地组织、半圈添纱于碳长丝包芯纱地组织);  Figure 2c is a schematic diagram of a strip-shaped wave-absorbing weft braided fabric with partial carbon filament core-spun yarn plating (full-circle plating on other fibers, half-circle plating on carbon filament core-spun yarn) ;

图2d是碳长丝包芯纱与其他纤维纱线相间(1′2,即一路隔两路)地组织再添纱的条带状吸波纬编织物示意图(全圈添纱5列′半圈添纱4列)。 Figure 2d is a schematic diagram of a strip-shaped wave-absorbing weft knitted fabric with carbon filament core-spun yarns alternated with other fiber yarns (1′2, that is, one line separated by two lines) and then plated (5 rows and a half of full circle plating) Circle Plating 4 columns).

图3a是全部碳长丝包芯纱地组织再绕经的条带状吸波纬编织物示意图; Fig. 3a is a schematic diagram of a strip-shaped wave-absorbing weft braided fabric with all the carbon filament core-spun yarn ground tissue rewinding;

图3b是全部其他纤维纱线地组织再绕经的竖条状吸波纬编织物示意图; Fig. 3b is a schematic diagram of a vertical wave-absorbing weft knitted fabric in which all other fiber yarns are grounded and warp-wound;

图3c是部分碳长丝包芯纱地组织再绕经的条格状吸波纬编织物示意图; Fig. 3c is a schematic diagram of a striped wave-absorbing weft braided fabric in which part of the carbon filament core-spun yarn is wound around the warp;

图4 是碳长丝包芯纱结构示意图; Fig. 4 is a schematic diagram of the structure of carbon filament core-spun yarn;

图中: In the picture:

1–碳长丝包芯纱,其包括11–碳长丝包芯纱圈编纱;12–碳长丝包芯纱圈添纱;13–碳长丝包芯纱半圈添纱; 14–碳长丝包芯纱绕经圈;15–碳长丝包芯纱绕经返回斜线; 1—carbon filament core-spun yarn, which includes 11—carbon filament core-spun yarn ring knitting; 12—carbon filament core-spun yarn ring plating; 13—carbon filament core-spun yarn half-circle plating; 14— Carbon filament core-spun yarn warp loop; 15 – Carbon filament core-spun yarn warp return slash;

2–其他纤维纱线; 2 – other fiber yarns;

 3–碳长丝束; 3 – carbon filament bundle;

 4–其他纤维。 4 – Other fibers.

其中, in,

TS区为三重电磁波屏蔽功能区(TS: Triple Shielding):TS–CCC是均为线圈的三维弯曲排列区(C表示线圈);TS–CLC是两线圈的三维弯曲和一直线的排列区(L表示直线);TS–CLSc是一线圈的三维弯曲、一直线和一半圈的排列区(Sc表示半圈);  The TS area is a triple electromagnetic wave shielding function area (TS: Triple Shielding): TS-CCC is a three-dimensional curved arrangement area of coils (C represents a coil); TS-CLC is a three-dimensional bending and a straight line arrangement area of two coils (L represents a straight line); TS–CLSc is a three-dimensional bending of a coil, a straight line and a half-circle arrangement area (Sc represents a half-circle);

DS区为二重电磁波屏蔽功能区(DS: Double Shielding);DS–CC是均为线圈的三维弯曲排列区(C表示线圈);DS–CL是一线圈的三维弯曲和一直线的排列区(L表示直线);DS-CSc是一线圈的三维弯曲和一半圈的排列区;  The DS area is a double electromagnetic wave shielding function area (DS: Double Shielding); DS-CC is a three-dimensional curved arrangement area of coils (C represents a coil); DS-CL is a three-dimensional bending and a straight line arrangement area of a coil ( L means a straight line); DS-CSc is a three-dimensional bending of a coil and an arrangement area of half a circle;

S区为有电磁波屏蔽功能区(S: Shielding); S–C为线圈的三维弯曲排列区(C表示线圈); S–L为直线的排列区(L表示直线);S–Sc为半圈的近直线排列区(Sc表示半圈);  S area is the area with electromagnetic wave shielding function (S: Shielding); S–C is the three-dimensional curved arrangement area of coils (C means coil); S–L is the straight line arrangement area (L means straight line); S–Sc is half circle The near linear arrangement area (Sc means half circle);

NS区为无电磁波屏蔽功能区(NS: Non-Shielding)。 The NS area is a functional area without electromagnetic wave shielding (NS: Non-Shielding).

具体实施方式 Detailed ways

下面结合具体实施例,进一步阐述本发明。应理解,这些实施例仅用于说明本发明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明作各种改动或修改,这些等价形式同样落于本申请所附权利要求书所限定的范围。 Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are only used to illustrate the present invention and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.

本发明所述的吸波纬编织物是由碳长丝包芯纱或和其他纤维纱线纬编成形的高弹性吸波纬编针织物。它是由碳长丝包芯纱全部或至少一路间隔、或全部其纤维他纱线的编纱与呈条带状横向添纱、或纵向绕经、或两者同时喂入的碳长丝包芯纱纬编,顺序串套成圈或半圈添纱而成的呈条格状的高弹性吸波纬编织物,所述的条格状是指条带状、条格状和叠加栅格状的统称。 The wave-absorbing weft-knitted fabric of the present invention is a high-elastic wave-absorbing weft-knitted fabric formed by weft-knitting carbon filament core-spun yarn or other fiber yarns. It is composed of all or at least one interval of carbon filament core-spun yarn, or all other yarns of other fibers, and the carbon filament package fed in a strip-shaped horizontal plating, or longitudinal warp, or both at the same time. Weft knitting of core yarn, which is a highly elastic wave-absorbing weft knitted fabric in the shape of strips, which is sequentially stacked into loops or half-loop plating. The strips refer to strips, strips, and superimposed grids. The collective name of the state.

所述的吸波纬编织物中编纱为圈编纱形式;所述碳长丝包芯纱的添纱有圈添纱和半圈添纱两种形式;所述碳长丝包芯纱的绕经有绕经圈和返回斜线两种形式。其中所述的圈为三维弯曲线圈;所述的返回斜线为直线;所述的半圈为直线与弯曲线的组合,且直线段多于弯曲段。所以,所述的吸波纬编织物具有弯曲排列与伸直排列组合的特征,其中弯曲排列为主体。 The knitting yarn in the wave-absorbing weft knitted fabric is in the form of loop knitting yarn; the plating of the carbon filament core-spun yarn has two forms: loop plating and half-circle plating; the carbon filament core-spun yarn There are two forms of warp winding and return slash. Wherein the circle is a three-dimensional curved coil; the return oblique line is a straight line; the half circle is a combination of a straight line and a curved line, and the straight line segment is more than the curved line segment. Therefore, the wave-absorbing weft knitted fabric has the characteristics of a combination of curved arrangement and straight arrangement, wherein the curved arrangement is the main body.

所述的吸波纬编织物,是指在全部碳长丝包芯纱或全部其他纤维纱线的、或在至少碳长丝包芯纱一路间隔的纬编织物上,喂入碳长丝包芯纱的添纱,以增强条带状吸波性能;或填补或叠加喂入碳长丝包芯纱的绕经,以形成条格状吸波性能;或所述的添纱和绕经同时呈条带状叠加喂入,以形成叠加栅格状而兼备两者的多重吸波性能。 The wave-absorbing weft-knitted fabric refers to the weft-knitted fabric of all carbon filament core-spun yarns or all other fiber yarns, or at least carbon filament core-spun yarns that are spaced along the way. Plating of the core yarn to enhance the strip-shaped wave-absorbing performance; or filling or superimposing the warp feeding of the carbon filament core-spun yarn to form a grid-shaped wave-absorbing performance; or the above-mentioned plating and warp-winding at the same time It is superimposed and fed in a strip shape to form a superimposed grid shape and has both multiple absorbing properties.

所述吸波纬编织物的吸波性有区域性,在有所述的碳长丝包芯纱的纬编组织上,无或再加有碳长丝包芯纱的添纱或绕经、或两者叠加的条格区域分别为单或双重、或三重电磁屏蔽效能区;在以其他纤维纱线的纬编组织上,加有呈条带状的碳长丝包芯纱添纱或绕经、或两者叠加的条格区域分别为单或双重电磁屏蔽效区;而在仅有其他纤维纱线纬编的条块区域为无电磁屏蔽效能区。 The wave-absorbing properties of the wave-absorbing weft knitted fabric are regional, and on the weft-knitted fabric with the carbon filament core-spun yarn, there is no plating or warp wrapping of the carbon filament core-spun yarn, or Or the grid areas superimposed by the two are single, double, or triple electromagnetic shielding effective areas; The grid area where the warp or the two are superimposed is a single or double electromagnetic shielding effective area respectively; while the bar area where only other fiber yarns are weft-knitted is a non-electromagnetic shielding effective area.

所述的吸波是指对电磁波的吸收屏蔽,可以通过对纬编织物中碳长丝包芯纱的间隔路数比、添纱及路数或绕经及路数和线圈排列密度中的一或以上项的调节来改变,所述的间隔路数比是指碳长丝包芯纱的线圈路数与其他纤维纱线线圈路数之比;所述的线圈排列密度是指单位长度内线圈数,有横密和纵密之分;所述的添纱及路数是指添纱与否及添纱的横列数;所述的绕经及路数是指绕经与否及绕经的横向纬编的线圈数。 The wave absorption refers to the absorption and shielding of electromagnetic waves, which can be achieved by adjusting the ratio of the number of intervals of the carbon filament core-spun yarn in the weft knitted fabric, the number of plating and the number of routes or the number of warps and the number of routes, and the arrangement density of the coils. Or the adjustment of the above items to change, the said spacing ratio refers to the ratio of the number of coils of the carbon filament core-spun yarn to the number of coils of other fiber yarns; The number of lines can be divided into horizontal density and vertical density; the number of plating and the number of courses mentioned above refer to whether the plating is or not and the number of courses of the plating; Number of loops for weft knitting.

如图4所示,为碳长丝包芯纱结构示意图,所述的碳长丝包芯纱1包括碳长丝束3以及包覆在碳长丝束3外的其他纤维4。取所述的碳长丝包芯纱1若干筒,放置在常用圆纬机的纱架上,采用特殊织针和特殊沉降片,并采用专用的导纱器,使圆纬机能够编织添纱组织和绕经组织。纱线的排列密度,栅格条块的形式和大小,及编纱和添纱、绕经组织组合,进行纬编,得到本发明所述的三类电磁屏蔽纬编织物: As shown in FIG. 4 , it is a schematic structural diagram of a carbon filament core-spun yarn. The carbon filament core-spun yarn 1 includes a carbon filament bundle 3 and other fibers 4 wrapped outside the carbon filament bundle 3 . Take a number of tubes of carbon filament core-spun yarn 1, place them on the creel of a common circular weft machine, use special knitting needles and special sinkers, and use a special yarn guide, so that the circular weft machine can weave plating organization and winding organization. The arrangement density of yarn, the form and the size of grid block, and knitting yarn and plating, warp-wound organization are combined, carry out weft knitting, obtain three kinds of electromagnetic shielding weft-knitted fabrics of the present invention:

(a)    添纱与绕经均存在的吸波纬编织物:实施例1 ~ 实施例4,具体工艺参数见表1; (a) Wave-absorbing weft knitted fabrics with both plating and warp winding: Example 1-Example 4, the specific process parameters are shown in Table 1;

(b)   仅添纱的吸波纬编织物:实施例5 ~ 实施例8,具体工艺参数见表2; (b) only plated wave-absorbing weft knitted fabric: embodiment 5 ~ embodiment 8, the specific process parameters are shown in Table 2;

(c)    仅绕经的吸波纬编织物:实施例9 ~ 实施例11,具体工艺参数见表3。 (c) Wave-absorbing weft knitted fabrics with warp only: Example 9~Example 11, see Table 3 for specific process parameters.

由于碳长丝包芯纱1与其他纤维纱线2的间隔比例;线圈长度和织物组织;条格的形式和大小;以及碳长丝包芯纱1添纱或绕经或两者组合的不同,对电磁波的屏蔽效能(EMSE:electro- magnetic shielding efficiency)曲线的峰值SE max与峰值对应的频率f max,以及较高电磁波屏蔽效能的频率段[f 1f 2]、该频段的屏蔽效能峰的形态和屏蔽效能平均值                                                

Figure 908703DEST_PATH_IMAGE001
有影响,其中,
Figure 411491DEST_PATH_IMAGE002
,式中f 1f 2分别为较高电磁波屏蔽效能频率段的起始频率和终止频率。所以,对这三类电磁屏蔽添纱绕经纬编织物,11个实施例试样作电磁屏蔽效能EMSE的测量和计算。所得5个参数结果值分列于对应的表1、表2和表3中。 Due to the spacing ratio of carbon filament core-spun yarn 1 and other fiber yarns 2; loop length and fabric structure; form and size of bars; and carbon filament core-spun yarn 1 plating or winding or a combination of the two , the peak value of the electromagnetic wave shielding effectiveness (EMSE:electromagnetic shielding efficiency) curve SE max and the frequency f max corresponding to the peak value, and the frequency band [ f 1 , f 2 ] with higher electromagnetic wave shielding effectiveness, the shielding effectiveness of this frequency band Peak morphology and shielding effectiveness average
Figure 908703DEST_PATH_IMAGE001
have an impact, among which,
Figure 411491DEST_PATH_IMAGE002
, where f 1 and f 2 are the start frequency and stop frequency of the frequency band with higher electromagnetic wave shielding effectiveness, respectively. Therefore, for these three types of electromagnetic shielding plaited warp and weft knitted fabrics, the electromagnetic shielding effectiveness EMSE was measured and calculated for the 11 embodiment samples. The resulting values of the five parameters are listed in the corresponding Table 1, Table 2 and Table 3.

实施例1Example 1

取苎麻纤维包覆碳长丝包芯纱作为纬平针地组织圈编纱、圈添纱、半圈添纱和绕经纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的栅格电磁屏蔽纬编织物,如图1a所示。采用苎麻/碳长丝包芯纱的添纱和绕经纱重叠到同样采用苎麻/碳长丝包芯纱的纬平针地组织上,三者重叠的条格区域形成三重电磁波屏蔽功能区(TS区);只有添纱或绕经纱和地组织重叠的条格区域形成二重电磁波屏蔽功能区(DS区);而没有绕经纱和添纱的条格区域形成有电磁波屏蔽功能区(S区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 The ramie fiber-coated carbon filament core-spun yarn is used as the weft stitch ground weaving yarn, loop plating, half-circle plating and warp wrapping yarn, and the carbon filament core-spun yarn is designed according to the blurring and occlusion requirements of the private parts of the human body. The grid electromagnetic shielding weft knitted fabric is shown in Fig. 1a. The plaiting and warp yarns of ramie/carbon filament core-spun yarn are overlapped on the weft plain stitch of ramie/carbon filament core-spun yarn, and the overlapping grid area of the three forms a triple electromagnetic wave shielding functional area (TS area); only the plaited or warp-wrapped and ground-weave overlapping grid area forms a double electromagnetic wave shielding functional area (DS area); while the grid area without warp winding and plating forms an electromagnetic wave shielding functional area (S area) . After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

实施例2Example 2

取Nomex纱作为编纱编织纬平针地组织,Nomex纤维包覆碳长丝包芯纱作为半圈添纱和绕经纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的栅格电磁屏蔽纬编织物,如图1b所示。采用Nomex/碳长丝包芯纱的添纱和绕经纱重叠到采用Nomex纱的纬平针地组织上,重叠的条格区域形成二重电磁波屏蔽功能区(DS区);只有添纱或绕经纱和地组织的条格区域形成有电磁波屏蔽功能区(S区);而没有绕经纱和添纱的条格区域形成无电磁波屏蔽功能区(NS区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 The Nomex yarn is used as the knitting yarn to weave the weft flat stitch, and the Nomex fiber-coated carbon filament core-spun yarn is used as the half-circle plating and warp yarn. The grid electromagnetically shields the weft-woven fabric, as shown in Figure 1b. Plating and warp wrapping yarns using Nomex/carbon filament corespun yarns are overlapped on the weft plain stitch using Nomex yarns, and the overlapping grid area forms a double electromagnetic wave shielding functional area (DS area); only plating or wrapping The grid area of warp yarn and ground weave forms an electromagnetic wave shielding functional area (S area); while the grid area without warp winding and plating forms a non-electromagnetic wave shielding functional area (NS area). After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

实施例3Example 3

取丙纶长丝包覆碳长丝包芯纱作为纬平针地组织部分圈编纱、圈添纱、半圈添纱和绕经纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的栅格电磁屏蔽纬编织物,如图1c所示。全圈添纱于丙纶长丝纱地组织、半圈添纱于丙长/碳长丝包芯纱地组织。采用丙长/碳长丝包芯纱的添纱和绕经纱重叠到同样采用丙长/碳长丝包芯纱的纬平针地组织上,三者重叠的条格区域形成三重电磁波屏蔽功能区(TS区);只有添纱或绕经纱重叠到同样采用丙长/碳长丝包芯纱的纬平针地组织上,二者重叠的条格区域形成二重电磁波屏蔽功能区(DS区),重叠到采用丙纶长丝纱的地组织上得到的条块区域为有电磁屏蔽功能区(S区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 The polypropylene filament-coated carbon filament core-spun yarn is used as the weft and flat stitch to weave part of the loop knitting yarn, loop plating, half-circle plating and warp wrapping yarn. According to the blurring and occlusion requirements of the private parts of the human body, the carbon filament wrapping is designed. The grid of core yarns electromagnetically shields the weft-knitted fabric, as shown in Figure 1c. Full-circle plating is applied to the weave of polypropylene filament yarn, and half-circle plating is applied to the weave of polypropylene long/carbon filament core-spun yarn. The plaiting and warp yarns using acrylic/carbon filament core-spun yarn are overlapped on the weft stitch ground weave that also uses acrylic long/carbon filament core-spun yarn, and the overlapping grid area of the three forms a triple electromagnetic wave shielding functional area (TS area); only the plated yarn or the warp yarn is overlapped on the weft plain stitch that also uses the acrylic long/carbon filament core-spun yarn, and the overlapping grid area of the two forms a double electromagnetic wave shielding functional area (DS area) , the strip area obtained by overlapping the ground structure with polypropylene filament yarn is the area with electromagnetic shielding function (S area). After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

实施例4Example 4

取Kevlar纤维包覆碳长丝包芯纱作为纬平针地组织部分圈编纱、圈添纱和绕经纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的栅格电磁屏蔽纬编织物,如图1d所示。地组织采取Kevlar/碳长丝包芯纱和Kevlar纱1:1的形式,即一路隔一路。采用Kevlar/碳长丝包芯纱的添纱和绕经纱重叠到纬平针地组织上,三者重叠的条格区域形成三重电磁波屏蔽功能区(TS区);只有添纱或绕经纱重叠到纬平针地组织上,二者重叠的条格区域形成二重电磁波屏蔽功能区(DS区),而没有绕经纱和添纱的条格区域形成有电磁波屏蔽功能区(S区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 Taking Kevlar fiber-coated carbon filament core-spun yarn as the weft flat stitch to weave part of the loop knitting yarn, loop plating and warp wrapping yarn, according to the fuzzy and shielding requirements of the private parts of the human body, the grid electromagnetic of the carbon filament core-spun yarn is designed. Shield the weft-knit fabric, as shown in Figure 1d. The ground structure adopts the form of Kevlar/carbon filament core-spun yarn and Kevlar yarn at a ratio of 1:1, that is, one road is separated by one road. Plating and wrapping yarns using Kevlar/carbon filament core-spun yarns are overlapped on the plain weave, and the overlapping grid area of the three forms a triple electromagnetic wave shielding functional area (TS area); only the plating or wrapping yarns overlap to In the weft and plain stitch, the overlapping grid area forms a double electromagnetic wave shielding functional area (DS area), while the grid area without warp winding and plating forms an electromagnetic wave shielding functional area (S area). After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

表1 实施例1~实施例4的工艺参数和电磁屏蔽效能EMSE5参数实测值 Table 1 Process parameters and electromagnetic shielding effectiveness EMSE5 parameter measured value of embodiment 1~embodiment 4

参  数    实施例Parameter Example 实施例1Example 1 实施例2Example 2 实施例3Example 3 实施例4Example 4 碳长丝包芯纱号数(tex)Carbon Filament Corespun Yarn Number (tex) 9090 120120 8080 100100 碳长丝包芯纱的复合比Composite ratio of carbon filament core-spun yarn 碳长丝72/苎麻28Carbon filament 72/ramie 28 碳长50/Nomex50Carbon length 50/Nomex50 碳长丝束75/丙长25Carbon filament bundle 75 / C length 25 碳长60/Kevlar40Carbon length 60/Kevlar40 其他纤维纱线号数(tex)Yarn number of other fibers (tex) 苎麻纱:52T Ramie yarn: 52 T Nomex纱:70 T Nomex yarn: 70 T 丙纶长丝纱:500DPolypropylene filament yarn: 500D Kevlar长丝: 650DKevlar filament: 650D 编纱的间隔比例(根:根)Interval ratio of knitting (root:root) 全部all - 6:36:3 1:11:1 添纱间隔数量(根+空根)Number of plating intervals (root+empty root) (4+4)+(3+3)(4+4)+(3+3) 6+66+6 (3+0)+(6+0)(3+0)+(6+0) 4+54+5 绕经纱间隔数量(根+空The number of intervals between warp yarns (root + empty 5+35+3 5+35+3 5+35+3 5+35+3 纱线的排列密度(根/5cm)横密和纵密)Arrangement density of yarn (root/5cm) horizontal density and vertical density) 4545 4545 4545 4545 纱线的组织结构yarn structure 纬平针Weft needle 纬平针Weft stitch 纬平针Weft stitch 纬平针Weft needle 栅格条块的形式grid block format 圈添纱绕经纱正交栅格+半圈添纱绕经纱正交栅格Circle Plating Orthogonal Grid + Half Circle Plating Orthogonal Grid 半圈添纱绕经纱正交栅格Orthogonal grid for half circle plating 圈添纱绕经纱正交栅格+半圈添纱绕经纱正交栅格Circle Plating Orthogonal Grid + Half Circle Plating Orthogonal Grid 圈添纱绕经纱正交栅格Loop Plating Orthogonal Grid 栅格条块的大小(横列′纵行))Grid bar size (horizontal column' vertical row)) 4′54'5 6′56'5 3′5+6′53′5+6′5 4′54'5 峰值SE max (dB) Peak SE max (dB) 30.2230.22 15.5315.53 26.8226.82 24.7924.79 峰值频率f max(GHz)Peak frequency f max (GHz) 1.21.2 1.21.2 1.21.2 1.21.2 频率段f 1~f 2 (GHz)Frequency band f 1 ~ f 2 (GHz) 0.2~1.60.2~1.6 0.2~1.60.2~1.6 0.2~1.60.2~1.6 0.2~1.60.2~1.6 EMSE峰形态EMSE peak morphology 三峰three peaks 三峰three peaks 三峰three peaks 三峰three peaks EMSE均值

Figure 233953DEST_PATH_IMAGE001
(dB)EMSE mean
Figure 233953DEST_PATH_IMAGE001
(dB) 16.7316.73 11.3911.39 22.7022.70 21.8721.87 基本用途Basic use 麻风格舒适型、穿着和家用防护Hemp style comfort, wear and home protection 增强阻燃和家用防护Enhanced Flame Retardancy and Household Protection 丙纶风格舒适型、穿着和家用防护Polypropylene style comfort, wear and home protection 增强阻燃和家用防护Enhanced Flame Retardancy and Household Protection

注:旦尼尔D是9000m长的纤维所具有的重量克数;号数是1000m长的纤维所具有的重量克数。 Note: Denier D is the weight in grams of a 9000m long fiber; the number is the weight in grams of a 1000m long fiber.

实施例5Example 5

取棉纤维包覆碳长丝包芯纱作为纬平针地组织圈编纱和半圈添纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的条带电磁屏蔽纬编织物,如图2a所示。采用棉/碳长丝包芯纱的添纱重叠到同样采用棉/碳长丝包芯纱的纬平针地组织上,二者重叠的横条区域形成二重电磁波屏蔽功能区(DS区);而没有添纱的横条区域形成有电磁波屏蔽功能区(S区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 Cotton fiber-coated carbon filament core-spun yarn is used as weft flat stitch ground weave circle yarn and half-circle plating. According to the fuzzy and shielding requirements of the private parts of the human body, the strip electromagnetic shielding weft weaving of carbon filament core-spun yarn is designed. objects, as shown in Figure 2a. The plated yarn using cotton/carbon filament core-spun yarn is overlapped on the weft plain stitch that also uses cotton/carbon filament core-spun yarn, and the horizontal strip area where the two overlap forms a double electromagnetic wave shielding function area (DS area) ; And there is no electromagnetic wave shielding functional area (S area) in the bar area without plating. After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

实施例6Example 6

取毛纱作为纬平针地组织圈编纱,取毛纤维包覆碳长丝包芯纱作为圈添纱和半圈添纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的条带电磁屏蔽纬编织物,如图2b所示。采用毛/碳长丝包芯纱的圈添纱和半圈添纱间隔3列地添纱,并且每行错位一列左斜%与每行错位一列右斜&,形成菱形条带状的吸波纬编织物。整个添纱的区域形成有电磁波屏蔽功能区(S区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 Wool yarn is used as weft flat stitch ground weaving yarn, wool fiber coated carbon filament core-spun yarn is used as loop plating and half-circle plating, and carbon filament core-spun yarn is designed according to the blurring and occlusion requirements of the private parts of the human body The strip electromagnetic shielding weft knitted fabric, as shown in Figure 2b. The ring plating and half ring plating of wool/carbon filament core-spun yarn are plated at intervals of 3 columns, and each row is misplaced by a column of left oblique % and each row is dislocated by a column of right oblique &, forming a diamond-shaped strip-shaped wave absorption weft knitted fabric. The entire plated area forms an electromagnetic wave shielding functional area (S area). After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

实施例7Example 7

取涤纶长丝包覆碳长丝包芯纱作为纬平针地组织部分圈编纱、圈添纱和半圈添纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的条带电磁屏蔽纬编织物,如图2c所示。全圈添纱于其他纤维地组织、半圈添纱于涤长/碳长丝包芯纱地组织。全圈添纱的区域形成有电磁波屏蔽功能区(S区);半圈添纱重叠到涤长/碳长丝包芯纱地组织,形成二重电磁波屏蔽功能区(DS区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 Take polyester filament coated carbon filament core-spun yarn as the weft flat stitch to weave part of the circle knitting yarn, circle plating and half circle plating, and design the carbon filament core-spun yarn according to the blurring and shielding requirements of the private parts of the human body. Strip electromagnetic shielding weft-knitted fabric, as shown in Figure 2c. Full-circle plating on other fibers, half-circle plating on polyester/carbon filament core-spun yarn. The full-circle plating area forms an electromagnetic wave shielding functional area (S area); the half-circle plating overlaps with the polyester long/carbon filament core-spun yarn to form a double electromagnetic wave shielding functional area (DS area). After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

实施例8Example 8

取蚕丝纤维包覆碳长丝包芯纱作为纬平针地组织圈编纱、圈添纱和半圈添纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的条带电磁屏蔽纬编织物,如图2d所示。蚕丝/碳长丝纱和绢纱以1:2的形式编织地组织,即一路隔两路。全圈添纱和半圈添纱以5:4的形式添纱。采用蚕丝/碳长丝包芯纱的纬平针地组织条带区域形成二重电磁波屏蔽功能区(DS区);采用绢纱的纬平针地组织条带区域形成有电磁波屏蔽功能区(S区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 The carbon filament core-spun yarn covered with silk fiber is used as the weft flat stitch to weave circle yarn, circle plating and semi-circle plating. According to the blurring and occlusion requirements of the private parts of the human body, the strips of the carbon filament core-spun yarn are designed Electromagnetic shielding weft knitted fabric, as shown in Figure 2d. Silk/carbon filament yarn and spun yarn are woven in the form of 1:2, that is, one road is separated by two roads. Full circle plating and half circle plating are plated in the form of 5:4. The weft flat stitch strip area using silk/carbon filament core-spun yarn forms a double electromagnetic wave shielding functional area (DS area); the weft flat stitch strip area using silk yarn forms an electromagnetic wave shielding functional area (S district). After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

表2 实施例5 ~ 8的工艺参数和电磁屏蔽效能EMSE5参数实测值 Process parameters and electromagnetic shielding effectiveness EMSE5 parameter measured value of table 2 embodiment 5~8

        参  数       实施例`` parameter Example 实施例5Example 5 实施例6Example 6 实施例7Example 7 实施例8Example 8 碳长丝包芯纱号数(tex)Carbon Filament Corespun Yarn Number (tex) 8080 8080 8080 8080 碳长丝包芯纱的复合比Composite ratio of carbon filament core-spun yarn 碳长丝束75/棉25Carbon filament tow 75/cotton 25 碳长丝束75/毛25Carbon filament bundle 75/hair 25 碳长丝束75/涤长25Carbon filament bundle 75/polyester length 25 碳长丝75/蚕丝25Carbon filament 75/silk 25 其他纤维纱线号数(tex)Yarn number of other fibers (tex) 棉纱:52T Cotton yarn: 52 T 毛纱:48 T Wool yarn: 48 T 涤纶变形纱:48 T Polyester textured yarn: 48 T 绢(丝)纱:60T Silk (silk) yarn: 60 T 编纱的间隔比例(根:根)Interval ratio of knitting (root:root) 全部all - 5:35:3 1:21:2 添纱间隔数量(根+空根)Number of plating intervals (root+empty root) 4+34+3 全部,全圈添纱3列′半圈添纱3列All, full circle plating 3 rows' half circle plating 3 rows (4+0) +(5+0) +(3+0)(4+0) +(5+0) +(3+0) 全部,全圈添纱5列′半圈添纱4列All, full circle plating 5 rows' half circle plating 4 rows 纱线的排列密度(根/5cm)横密和纵密Yarn arrangement density (root/5cm) horizontal density and vertical density 4040 4040 4040 4040 纱线的组织结构yarn structure 1+1罗纹1+1 rib 纬平针Weft stitch 纬平针Weft stitch 纬平针Weft stitch 栅格条块的形式grid block format 半圈添纱横条half circle plating bar 添纱菱形Plating Diamond 添纱横条Plating stripes 添纱横条Plating stripes 栅格条块的大小(横列′纵行)Grid bar size (horizontal column' vertical row) 4′04'0 5′35'3 4′0+5′0+3′04′0+5′0+3′0 1′0+2′01′0+2′0 峰值SE max (dB) Peak SE max (dB) 23.3423.34 17.8417.84 20.8920.89 23.8423.84 峰值对应的频率f max(GHz)Frequency corresponding to the peak value f max (GHz) 1.21.2 1.21.2 1.21.2 1.21.2 频率段f 1~f 2 (GHz)Frequency band f 1 ~ f 2 (GHz) 0.2~1.60.2~1.6 0.2~1.60.2~1.6 0.2~1.60.2~1.6 0.2~1.60.2~1.6 EMSE峰形态EMSE peak morphology 三峰three peaks 三峰three peaks 三峰three peaks 三峰three peaks EMSE均值

Figure 500987DEST_PATH_IMAGE001
(dB)EMSE mean
Figure 500987DEST_PATH_IMAGE001
(dB) 20.2320.23 14.0714.07 16.3716.37 20.3720.37 基本用途Basic use 棉风格舒适型、穿着和家用防护Cotton style comfort, wear and home protection 毛风格舒适型、穿着和家用防护Wool style comfort, wear and home protection 涤纶风格舒适型、穿着和家用防护Polyester style comfort, wear and home protection 丝风格舒适型、穿着和家用防护Silk style comfort, wear and home protection

注: 52T为52号纱,或52特纱即52tex纱。 Note: 52 T is No. 52 yarn, or 52 tex yarn is 52tex yarn.

实施例9Example 9

取涤纶短纤维包覆碳长丝包芯纱作为纬平针地组织圈编纱和绕经纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的条带电磁屏蔽纬编织物,如图3a所示。采用涤短/碳长丝包芯纱的绕经纱重叠到纬平针地组织上,二者重叠的竖条区域形成二重电磁波屏蔽功能区(DS区);而没有绕经纱的竖条区域形成有电磁波屏蔽功能区(S区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 Take polyester staple fiber coated carbon filament core-spun yarn as the weft flat stitch ground weave loop knitting yarn and warp wrapping yarn, and design the strip electromagnetic shielding weft knitted fabric of carbon filament core-spun yarn according to the fuzzy and shielding requirements of the private parts of the human body , as shown in Figure 3a. The warp-wrapping yarns of polyester staple/carbon filament core-spun yarns are overlapped on the weft-plain stitches, and the overlapping vertical strips form a double electromagnetic wave shielding functional area (DS area); while the vertical strips without warp-wrapping yarns form There is an electromagnetic wave shielding functional area (S area). After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

实施例10Example 10

    取涤纶长丝纱作为纬平针地组织编纱,取涤纶长丝包覆碳长丝包芯纱作为绕经纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的条带电磁屏蔽纬编织物,如图3b所示。采用涤长/碳长丝包芯纱的绕经纱竖条区域形成有电磁波屏蔽功能区(S区);而没有绕经纱的竖条区域形成无电磁波屏蔽功能区(NS区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 The polyester filament yarn is used as the weft and flat stitch weaving yarn, and the polyester filament-coated carbon filament core-spun yarn is used as the warp yarn. According to the blurring and occlusion requirements of the private parts of the human body, the strips of the carbon filament core-spun yarn are designed Electromagnetic shielding weft knitted fabric, as shown in Figure 3b. The vertical strip area of the warp-wound yarn using polyester long/carbon filament core-spun yarn forms an electromagnetic wave shielding functional area (S area); while the vertical strip area without warp wrapping forms a non-electromagnetic wave shielding functional area (NS area). After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

实施例11Example 11

取锦纶长丝包覆碳长丝包芯纱作为纬平针地组织部分圈编纱和绕经纱,根据人体私密部位的模糊和遮挡要求,设计碳长丝包芯纱的条带电磁屏蔽纬编织物,如图3c所示。采用锦长/碳长丝包芯纱的添纱重叠到同样采用锦长/碳长丝包芯纱的纬平针地组织上,二者重叠的条格区域形成二重电磁波屏蔽功能区(DS区),而与毛/锦复合纱的地组织重叠的条格区域形成有电磁波屏蔽功能区(S区);没有绕经纱的锦长/碳长丝包芯纱地组织条块区域形成有电磁波屏蔽功能区(S区),没有绕经纱的毛/锦复合纱地组织条块区域形成无电磁波屏蔽功能区(NS区)。该织物织成后,可经过染色、后整理等后制成高档舒适的电磁屏蔽纬编织物,可用于人体电磁波屏蔽和私密保护服装及家用防护纺织品。 Nylon filament-coated carbon filament core-spun yarn is used as the weft flat stitch to weave part of the loop yarn and warp-wrapped yarn, and according to the fuzzy and shielding requirements of the private parts of the human body, the strip electromagnetic shielding weft weaving of carbon filament core-spun yarn is designed objects, as shown in Figure 3c. The plated yarn using brocade long/carbon filament core-spun yarn is overlapped on the weft stitch ground weave that also uses brocade long/carbon filament core-spun yarn, and the overlapping grid area of the two forms a double electromagnetic wave shielding functional area (DS Area), while the grid area overlapping with the ground structure of the wool/nylon composite yarn forms an electromagnetic wave shielding functional area (S area); the area of the structure area of the nylon long/carbon filament core-spun yarn without warp yarns forms an electromagnetic wave In the shielding functional area (S area), there is no electromagnetic wave shielding functional area (NS area) formed by the wool/nylon composite yarn without warp yarns. After the fabric is woven, it can be dyed and finished to make a high-grade and comfortable electromagnetic shielding weft knitted fabric, which can be used for human electromagnetic wave shielding and privacy protection clothing and household protective textiles.

表3 实施例9~实施例11的工艺参数和电磁屏蔽效能EMSE5参数实测值 Table 3 Process parameters and electromagnetic shielding effectiveness EMSE5 parameter measured values of embodiment 9~embodiment 11

参  数    实施例Parameter Example 实施例9Example 9 实施例10Example 10 实施例11Example 11 碳长丝包芯纱号数(tex)Carbon Filament Corespun Yarn Number (tex) 100100 100100 100100 碳长丝包芯纱的复合比Composite ratio of carbon filament core-spun yarn 碳长丝70/涤短30Carbon filament 70/ polyester short 30 碳长丝65/涤长35Carbon filament 65/ polyester length 35 碳长丝65/锦长35Carbon filament 65/ brocade length 35 其他纤维纱线号数(tex)Yarn number of other fibers (tex) 涤纶纱:61T Polyester yarn: 61 T 涤纶长丝:600DPolyester filament: 600D 毛/锦复合纱:50T Wool/nylon composite yarn: 50 T 编纱的间隔比例(根:根)Interval ratio of knitting (root:root) 全部all - 6:36:3 绕经纱间隔数量(根+空根)The number of warp intervals (root + empty root) 5+35+3 5+35+3 5+35+3 纱线的排列密度(根/5cm)横密和纵密)Yarn arrangement density (root/5cm) horizontal density and vertical density) 4545 4545 4545 纱线的组织结构yarn structure 1.621.62 1.641.64 1.641.64 栅格条块的形式grid block format 绕经竖条warp vertical bar 绕经竖条warp vertical bar 编纱绕经纱条格knitting warp yarn grid 栅格条块的大小(横列′纵行)Grid bar size (horizontal column' vertical row) 0′50'5  (0′5(0′5 6′56'5 峰值SE max (dB) Peak SE max (dB) 20.9820.98 10.9010.90 18.9918.99 峰值频率f max(GHz)Peak frequency f max (GHz) 1.21.2 1.21.2 1.21.2 频率段f 1~f 2 (GHz)Frequency band f 1 ~ f 2 (GHz) 0.2~1.60.2~1.6 0.2~1.60.2~1.6 0.2~1.60.2~1.6 EMSE峰形态EMSE peak morphology 三峰three peaks 三峰three peaks 三峰three peaks EMSE均值 (dB)EMSE mean (dB) 18.2318.23 8.988.98 15.9815.98 基本用途Basic use 涤纶风格舒适型、穿着和家用防护Polyester style comfort, wear and home protection 涤纶风格舒适型、穿着和家用防护Polyester style comfort, wear and home protection 毛风格舒适型、穿着和家用防护Wool style comfort, wear and home protection

注:旦尼尔D是9000m长的纤维所具有的重量克数;号数是1000m长的纤维所具有的重量克数。 Note: Denier D is the weight in grams of a 9000m long fiber; the number is the weight in grams of a 1000m long fiber.

Claims (8)

1. The wave-absorbing weft-knitted fabric is characterized by comprising carbon filament core-spun yarns, wherein the carbon filament core-spun yarns comprise carbon filament bundles and other fibers coated on the outer sides of the carbon filament bundles; the wave-absorbing weft-knitted fabric comprises a weft-knitted fabric, wherein the knitting yarn of the weft-knitted fabric is wholly or partially composed of carbon filament core-spun yarn; the wave-absorbing weft-knitted fabric also comprises at least one of transverse plating and longitudinal wrap, and the whole or part of at least one of the transverse plating and the longitudinal wrap is formed by carbon filament core-spun yarns.
2. The wave absorbing weft knitted fabric of claim 1, wherein the yarns of the weft knitted fabric of carbon filament core yarns are arranged in a ribbon.
3. The wave-absorbing weft-knitted fabric is characterized by comprising carbon filament core-spun yarns, wherein the carbon filament core-spun yarns comprise carbon filament bundles and other fibers coated on the outer sides of the carbon filament bundles; the wave-absorbing weft-knitted fabric comprises a weft-knitted fabric and at least one of transverse plating and longitudinal wrap, wherein the knitting yarn of the weft-knitted fabric does not contain carbon filament core-spun yarn, and at least one of the transverse plating and the longitudinal wrap is wholly or partially composed of the carbon filament core-spun yarn.
4. The wave-absorbing weft-knitted fabric according to claim 1 or 3, characterized in that said knitting yarn is in the form of loop knitting yarn, said transverse plating is in the form of at least one of loop plating and half loop plating, and said longitudinal warp winding is in the form of warp winding loops and back slashes.
5. A wave-absorbing weft knitted fabric according to claim 1 or 3, characterized in that the transverse plating of carbon filament core yarns is arranged in the form of a ribbon.
6. A wave-absorbing weft knitted fabric according to claim 1 or 3, wherein the longitudinal warp windings of carbon filament core yarn are arranged in the form of strips.
7. A wave-absorbing weft knitted fabric according to claim 1 or 3, characterized in that the transverse plating of carbon filament core yarns and the longitudinal warp of carbon filament core yarns are arranged in a grid.
8. Use of the wave-absorbing weft-knitted fabric according to claim 1 or 3 for the manufacture of electromagnetic wave shielding protective clothing and other protective textiles.
CN201110288293.4A 2011-09-27 2011-09-27 Plated yarn and warp high-elasticity wave absorbing weft-knitted fabric of carbon filament core yarns and application thereof Expired - Fee Related CN102425027B (en)

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CN201290349Y (en) * 2008-10-08 2009-08-19 解彦炯 Screen bellyband
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