CN102424360A - Method for producing synthetic gas through continuous catalysis of methane by oxygen-carrying membrane - Google Patents

Method for producing synthetic gas through continuous catalysis of methane by oxygen-carrying membrane Download PDF

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Publication number
CN102424360A
CN102424360A CN2011102683875A CN201110268387A CN102424360A CN 102424360 A CN102424360 A CN 102424360A CN 2011102683875 A CN2011102683875 A CN 2011102683875A CN 201110268387 A CN201110268387 A CN 201110268387A CN 102424360 A CN102424360 A CN 102424360A
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Prior art keywords
methane
gas
oxygen carrier
oxygen
catalytic film
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CN2011102683875A
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Inventor
李孔斋
王�华
杜云鹏
魏永刚
祝星
段月娟
程显名
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/52Improvements relating to the production of bulk chemicals using catalysts, e.g. selective catalysts

Abstract

The invention provides a method for producing synthetic gas through continuous catalysis of methane by oxygen-carrying membrane. The method comprises: introducing methane that is adopted as the reaction raw material gas from one side of an oxygen-carrying catalyzing membrane with thickness of 1-3mm, and simultaneously introducing a regeneration gas from the other side of the oxygen-carrying catalyzing membrane, in per square micrometer of which methane passes at flow of 0.008-0.076Ncm<3>.min<-1> and the regeneration gas passes at flow of 0.012-0.082Ncm<3>.min<-1>, conducting reaction under a reaction pressure of 1-2atm and a temperature of 800-1000DEG C for 0.5-50h, and carrying out collecting at the oxygen-carrying catalyzing membrane side where the raw material gas is introduced, thus obtaining the synthetic gas. The method of the invention has a totally short process, high efficiency, higher yield than traditional methane partial oxidation methods, and lower cost than other methane membrane reactions. The method provided in the invention can make mixing of different proportions according to the preparation technological demands of downstream chemicals or liquid hydrocarbon, thus broadening the application scope.

Description

The method of the continuous catalytic methane preparing synthetic gas of a kind of oxygen carrier symphysis
Technical field
The present invention relates to the method for the continuous catalytic methane preparing synthetic gas of a kind of oxygen carrier symphysis, belong to the chemical preparation field.
Background technology
Along with the day of petroleum resources is becoming tight, further develop the research interest that natural gas source more and more causes people.The major ingredient of Sweet natural gas is methane (content>90%), except that can be directly as the fuel, also can be used as the energy and the industrial chemicals of efficient, high-quality, cleaning.Methane steady chemical structure, its effective conversion process be difficulty relatively, and the conversion of methane can be divided into direct conversion and indirect reformer.In reaction, be easy to by deep oxidation owing to directly transform required purpose product, productive rate is very low, and the state of the art that can reach also has big gap from industrial requirement, the more indirect reformer preparing synthetic gas approach that adopt of the chemical utilization of Sweet natural gas research at present more.
The method of methane preparing synthetic gas mainly comprises steam reforming, CO 2 reformation, tri-reforming, catalyzing part oxidation.Steam reforming method technological process energy consumption is high, investment is big, throughput is low, and the n (H of gained synthetic gas 2)/n (CO)=3 is suitable for synthetic ammonia, and is inappropriate for essential industry processes such as the expense-holder of follow-up methyl alcohol and hydro carbons is synthetic.CO 2 reformation and tri-reforming facility investment and energy consumption are all than higher, and the carbon distribution effect is serious, have restricted its development.The methane portion oxidation method has a bigger thermograde in reactor drum, and traditional methane portion oxidation process need pure oxygen, has increased making oxygen by air separation equipment, and there are the danger of exploding in methane and oxygen mix charging in the reaction.More than the common deficiency of these processes be to have generated carbon monoxide (CO), carbonic acid gas (CO 2) and hydrogen (H 2) mixed gas, as utilizing hydrogen (H wherein separately 2), must increase separation costs.
Summary of the invention
For solving problems such as energy consumption is big, throughput is low; The present invention provides a kind of method of methane portion oxidation synthesis gas; Make produce synthetic gas reaction continuously, stable, efficient, safety, can solve the deficiency that prior art exists preferably, when reducing the synthetic gas production cost; Expanded the purposes of synthetic gas greatly, realized through following technical proposal.
The method of the continuous catalytic methane preparing synthetic gas of a kind of oxygen carrier symphysis, process the following step:
Methane is fed as the side of reactor feed gas from the oxygen carrier catalytic film, simultaneously the opposite side of regeneration gas from the oxygen carrier catalytic film fed, wherein the thickness of oxygen carrier catalytic film is 1~3mm, every mm 2The oxygen carrier catalytic film is 0.008~0.076Ncm through the flow of methane 3Min -1, every mm 2The oxygen carrier catalytic film is 0.012~0.082Ncm through the flow of regeneration gas 3Min -1, be 1~2atm in reaction pressure simultaneously, temperature is 800~1000 ℃ reacted 0.5~50 hour down, collected in oxygen carrier catalytic film one side that feeds virgin gas, promptly got synthetic gas.
Said regeneration gas is water vapour, air or other oxidizing gas.
Collect in oxygen carrier catalytic film one side that feeds regeneration gas during said the reaction, obtain by product, and recycle.
Said by product is hydrogen or nitrogen.
Said oxygen carrier catalytic film makes through following each step:
A. rare earth metal salt is water-soluble, process the rare earth metal salt solutions that concentration is 0.05~4mol/L; If when rare earth metal salt is several kinds, respectively every kind of rare earth metal salt is mixed with the solution that concentration is 0.05~4mol/L, again each rare earth metal salt solutions is mixed;
B. the solution with steps A precipitates with precipitation agent, makes it generate rare earth metal hydroxide, with the rare earth metal hydroxide water of post precipitation wash, suction filtration, be 7 until the pH value, make the precursor of oxygen carrier catalytic film;
C. the oxygen carrier catalytic film precursor with step B carries out dry 8~24h under temperature is 90~200 ℃; Dry back is 250~350 ℃ of following preroasting 2~4h in temperature; Again the solid after the preroasting is pulverized, and be 800~1100 ℃ of following high-temperature roasting 6~10h in temperature; At last the solid after the high-temperature roasting being pulverized, is 40~80MPa compression moulding with pressure, is the oxygen carrier catalytic film.
The rare earth metal salt of said steps A is the water-soluble metal-salt of ability, comprises in Terbium trinitrate, cerous nitrate, praseodymium nitrate, zirconium nitrate, cerium fluoride, praseodymium chloride, the zirconium chloride one or more.
The precipitation agent of said step B is a water soluble alkali solution, and its concentration is 0.05~4 mol/L.
The NaOH solution that said precipitation agent preferred concentration is 0.05~4 mol/L, perhaps concentration is the ammoniacal liquor of 0.1~4 mol/L.
A side of oxygen carrier catalytic film is a synthetic gas with methane portion oxidation in present method; This moment, methane was as reductive agent; With complex rare-earth oxidate containing valuable metal as the oxygen carrier catalytic film; Lattice oxygen in the complex rare-earth oxidate containing valuable metal constantly loses in the partial oxidation process that carries out methane, causes the metal valence state of oxide compound to reduce, and intragranular exists more oxygen defect and oxygen room; Simultaneously under the regeneration gas effect, the opposite side oxygen carrier catalytic film generation hydrogen of regenerating, this moment, regeneration gas raise the metal valence state as oxygenant, constantly recovered oxygen defect and oxygen room in the crystal grain; Reduction process and oxidising process are carried out simultaneously, adopt suitable gas flow to make system reach running balance; Synthetic gas that can generate respectively and by product.
Beneficial effect of the present invention and advantage are:
1. methane portion oxidation process successive is accomplished in a reactor drum; Promptly the side at film is a synthetic gas with methane portion oxidation; Under the effect of opposite side oxygen source, the oxygen carrier catalytic film is regenerated simultaneously, reclaim synthetic gas and by product respectively, can produce n (H in the both sides of film 2The synthetic gas of)/n (CO) ≈ 2 is convenient to essential industry processes such as the expense-holder of follow-up methyl alcohol and hydro carbons is synthetic;
2. whole process does not need to add in addition catalyzer, and the oxygen carrier catalytic film not only plays the effect of oxygen permeable membrane, more plays the effect of catalysts, and more traditional methane film reaction greatly reduces production cost, shortened the production cycle;
3. hydrogen (the H that reclaims 2) and n (H 2The synthetic gas of)/n (CO) ≈ 2 both can use separately, can carry out the mixing of different ratios according to downstream chemical article or liquid hydrocarbon preparation technology needs again, obtained the synthetic gas of different purposes, had expanded three's range of application greatly;
4. whole process flow is short, and method is efficient, and is higher than the output of traditional methane portion oxidation method, lower than other methane film reaction cost.
Embodiment
Embodiment 1
Preparation oxygen carrier catalytic film:
A. technical pure praseodymium nitrate and zirconium nitrate is water-soluble respectively, process the rare earth metal salt solutions that concentration is 1mol/L respectively; Again praseodymium nitrate solution and zirconium nitrate solution are mixed;
B. the solution with steps A uses concentration to precipitate as the NaOH solution of 1mol/L, makes it generate rare earth metal hydroxide, with the rare earth metal hydroxide water of post precipitation wash, suction filtration, be 7 until the pH value, make the precursor of oxygen carrier catalytic film;
C. the oxygen carrier catalytic film precursor with step B carries out dry 12h under temperature is 110 ℃; Dry back is 300 ℃ of following preroasting 2h in temperature; Again the solid after the preroasting is pulverized, and be 900 ℃ of following high-temperature roasting 8h in temperature; At last the solid after the high-temperature roasting being pulverized, is 60MPa compression moulding with pressure, makes the oxygen carrier catalytic film.
Methane is fed as the side of reactor feed gas from the above-mentioned oxygen carrier catalytic film that obtains, simultaneously the opposite side of water vapour from the oxygen carrier catalytic film fed, wherein the thickness of oxygen carrier catalytic film is 3mm, every mm 2The oxygen carrier catalytic film is 0.008Ncm through the flow of methane 3Min -1, every mm 2The oxygen carrier catalytic film is 0.047Ncm through the flow of regeneration gas 3Min -1, be 1atm in reaction pressure simultaneously, temperature is 800 ℃ reacted 120 minutes down, collected in oxygen carrier catalytic film one side that feeds virgin gas, promptly got synthetic gas; Oxygen carrier catalytic film one side feeding regeneration gas is collected, and obtains hydrogen, and recycles.
Reaction was stablized since the 23rd minute, and a side product gas of methane portion oxidation is H 2, CO and other products on a small quantity, n (H 2)/n (CO)=2.12, the TV content of synthetic gas accounts for 42.6% of tail gas, and the TV content of regenerated one side hydrogen accounts for 98.6% of tail gas; Successive reaction to 120 minute, each component concentration is stable in the tail gas, and the catalytic activity and the intensity of film are not fallen as follows.
Embodiment 2
Preparation oxygen carrier catalytic film:
A. analytical pure cerous nitrate, zirconium chloride is water-soluble respectively, process the rare earth metal salt solutions that concentration is 3mol/L respectively, again cerous nitrate solution, zirconium chloride solution are mixed;
B. the solution with steps A uses concentration to precipitate as the ammoniacal liquor of 4mol/L, makes it generate rare earth metal hydroxide, with the rare earth metal hydroxide water of post precipitation wash, suction filtration, be 7 until the pH value, make the precursor of oxygen carrier catalytic film;
C. the oxygen carrier catalytic film precursor with step B carries out dry 18h under temperature is 120 ℃; Dry back is 300 ℃ of following preroasting 2h in temperature; Again the solid after the preroasting is pulverized, and be 800 ℃ of following high-temperature roasting 8h in temperature; At last the solid after the high-temperature roasting being pulverized, is 40MPa compression moulding with pressure, makes the oxygen carrier catalytic film.
Methane is fed as the side of reactor feed gas from the above-mentioned oxygen carrier catalytic film that obtains, simultaneously the opposite side of water vapour from the oxygen carrier catalytic film fed, wherein the thickness of oxygen carrier catalytic film is 1mm, every mm 2The oxygen carrier catalytic film is 0.076Ncm through the flow of methane 3Min -1, every mm 2The oxygen carrier catalytic film is 0.082Ncm through the flow of regeneration gas 3Min -1, be 2atm in reaction pressure simultaneously, temperature is 850 ℃ reacted 10 hours down, collected in oxygen carrier catalytic film one side that feeds virgin gas at last, promptly got synthetic gas; Oxygen carrier catalytic film one side feeding regeneration gas is collected, and obtains hydrogen, and recycles.
Reaction was stablized since the 18th minute, the H of a side product gas of methane portion oxidation 2/ CO=2.06, the TV content of synthetic gas accounts for 55.4% of tail gas; The product density of hydrogen of the side of regenerating is 99.1%; Successive reaction to 10 hour, each component concentration is stable in the tail gas, and the catalytic activity and the intensity of film are not fallen as follows.
Embodiment 3
Preparation oxygen carrier catalytic film:
A. analytical pure Terbium trinitrate, cerous nitrate, zirconium nitrate is water-soluble respectively, process the rare earth metal salt solutions that concentration is 0.5mol/L respectively, again Terbium trinitrate solution, cerous nitrate solution, zirconium nitrate solution are mixed;
B. the solution with steps A uses concentration to precipitate as the ammoniacal liquor of 0.1mol/L, makes it generate rare earth metal hydroxide, with the rare earth metal hydroxide water of post precipitation wash, suction filtration, be 7 until the pH value, make the precursor of oxygen carrier catalytic film;
C. the oxygen carrier catalytic film precursor with step B carries out dry 18h under temperature is 120 ℃; Dry back is 300 ℃ of following preroasting 2h in temperature; Again the solid after the preroasting is pulverized, and be 800 ℃ of following high-temperature roasting 8h in temperature; At last the solid after the high-temperature roasting being pulverized, is 40MPa compression moulding with pressure, makes the oxygen carrier catalytic film.
Methane is fed as the side of reactor feed gas from the above-mentioned oxygen carrier catalytic film that obtains, simultaneously the opposite side of water vapour from the oxygen carrier catalytic film fed, wherein the thickness of oxygen carrier catalytic film is 2mm, every mm 2The oxygen carrier catalytic film is 0.076Ncm through the flow of methane 3Min -1, every mm 2The oxygen carrier catalytic film is 0.082Ncm through the flow of regeneration gas 3Min -1, be 2atm in reaction pressure simultaneously, temperature is 950 ℃ reacted 50 hours down, collected in oxygen carrier catalytic film one side that feeds virgin gas at last, promptly got synthetic gas; Oxygen carrier catalytic film one side feeding regeneration gas is collected, and obtains hydrogen, and recycles.
Reaction was stablized since the 9th minute, the H of methane portion oxidation one side product gas 2/ CO=1.98, the TV content of synthetic gas accounts for 52.6% of tail gas; The concentration of a side product hydrogen of regenerating is 99.6%; Successive reaction 50 hours, each component concentration is stable in the tail gas, and the catalytic activity and the intensity of film are not fallen as follows.
Embodiment 4
Preparation oxygen carrier catalytic film:
A. the technical pure praseodymium chloride is water-soluble, process the rare earth metal salt solutions that concentration is 0.05mol/L;
B. the solution with steps A uses concentration to precipitate as the NaOH solution of 0.05mol/L, makes it generate rare earth metal hydroxide, with the rare earth metal hydroxide water of post precipitation wash, suction filtration, be 7 until the pH value, make the precursor of oxygen carrier catalytic film;
C. the oxygen carrier catalytic film precursor with step B carries out dry 8h under temperature is 200 ℃; Dry back is 250 ℃ of following preroasting 4h in temperature; Again the solid after the preroasting is pulverized, and be 1000 ℃ of following high-temperature roasting 10h in temperature; At last the solid after the high-temperature roasting being pulverized, is 50MPa compression moulding with pressure, makes the oxygen carrier catalytic film.
Methane is fed as the side of reactor feed gas from the above-mentioned oxygen carrier catalytic film that obtains, simultaneously the opposite side of air from the oxygen carrier catalytic film fed, wherein the thickness of oxygen carrier catalytic film is 1mm, every mm 2The oxygen carrier catalytic film is 0.042Ncm through the flow of methane 3Min -1, every mm 2The oxygen carrier catalytic film is 0.012Ncm through the flow of regeneration gas 3Min -1, be 1atm in reaction pressure simultaneously, temperature is 1000 ℃ reacted 0.5 hour down, collected in oxygen carrier catalytic film one side that feeds virgin gas at last, promptly got synthetic gas; Oxygen carrier catalytic film one side feeding regeneration gas is collected, and obtains hydrogen, and recycles.
Reaction was stablized since the 15th minute, the H of a side product gas of methane portion oxidation 2/ CO=2.16, the TV content of synthetic gas accounts for 58.6% of tail gas; The product density of hydrogen of the side of regenerating is 95.4%; Successive reaction to 0.5 hour, each component concentration is stable in the tail gas, and the catalytic activity and the intensity of film are not fallen as follows.

Claims (4)

1. the method for the continuous catalytic methane preparing synthetic gas of an oxygen carrier symphysis is characterized in that through the following step:
Methane is fed as the side of reactor feed gas from the oxygen carrier catalytic film, simultaneously the opposite side of regeneration gas from the oxygen carrier catalytic film fed, wherein the thickness of oxygen carrier catalytic film is 1~3mm, every mm 2The oxygen carrier catalytic film is 0.008~0.076Ncm through the flow of methane 3Min -1, every mm 2The oxygen carrier catalytic film is 0.012~0.082Ncm through the flow of regeneration gas 3Min -1, be 1~2atm in reaction pressure simultaneously, temperature is 800~1000 ℃ reacted 0.5~50 hour down, collected in oxygen carrier catalytic film one side that feeds virgin gas, promptly got synthetic gas.
2. method according to claim 1 is characterized in that: said regeneration gas is water vapour, air or other oxidizing gas.
3. method according to claim 1 and 2 is characterized in that: collect in oxygen carrier catalytic film one side that feeds regeneration gas during said the reaction, obtain by product, and recycle.
4. method according to claim 3 is characterized in that: said by product is hydrogen or nitrogen.
CN2011102683875A 2011-09-13 2011-09-13 Method for producing synthetic gas through continuous catalysis of methane by oxygen-carrying membrane Pending CN102424360A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105692548A (en) * 2014-11-28 2016-06-22 中国科学院大连化学物理研究所 System and method for preparing synthetic ammonia raw gas
CN106868529A (en) * 2015-12-12 2017-06-20 中国科学院大连化学物理研究所 The system and method for ammonia synthesis gas and liquid fuel synthesis gas is prepared simultaneously

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0399833A1 (en) * 1989-05-25 1990-11-28 The Standard Oil Company Novel solid multi-component membranes, electrochemical reactor and use of membranes and reactor for oxidation reactions
CN1408637A (en) * 2001-09-18 2003-04-09 中国科学技术大学 Method for producing synthetic gas from low carbon hydrocarbon and inorganic compact oxygen permeatable membrane reactor
CN1435370A (en) * 2002-01-27 2003-08-13 中国科学技术大学 Oxygen osmosis membrane catalytic reactor and process for preparing synthetic gas by partial oxidation of lower hydrocarbon
US20040101472A1 (en) * 2000-09-20 2004-05-27 Hideki Kurimura Method for partial oxidation of methane using dense, oxygen selective permeation ceramic membrane

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0399833A1 (en) * 1989-05-25 1990-11-28 The Standard Oil Company Novel solid multi-component membranes, electrochemical reactor and use of membranes and reactor for oxidation reactions
US20040101472A1 (en) * 2000-09-20 2004-05-27 Hideki Kurimura Method for partial oxidation of methane using dense, oxygen selective permeation ceramic membrane
CN1408637A (en) * 2001-09-18 2003-04-09 中国科学技术大学 Method for producing synthetic gas from low carbon hydrocarbon and inorganic compact oxygen permeatable membrane reactor
CN1435370A (en) * 2002-01-27 2003-08-13 中国科学技术大学 Oxygen osmosis membrane catalytic reactor and process for preparing synthetic gas by partial oxidation of lower hydrocarbon

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105692548A (en) * 2014-11-28 2016-06-22 中国科学院大连化学物理研究所 System and method for preparing synthetic ammonia raw gas
CN106868529A (en) * 2015-12-12 2017-06-20 中国科学院大连化学物理研究所 The system and method for ammonia synthesis gas and liquid fuel synthesis gas is prepared simultaneously

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Application publication date: 20120425