Summary of the invention
The improved preparation method who contains thiophene structure polybenzoxazole fibers who the object of the present invention is to provide a kind of cost reduction, environmental friendliness, UV resistant performance to strengthen.
The preparation that ultraviolet resistance of the present invention contains thiophene structure polybenzoxazole fibers comprises the steps:
(1) with monomer 4,6-diamino resorcin dihydrochloride makes corresponding complex salt with monomers terephthalic acid and thiophene dioctyl phthalate respectively;
(2) under inert gas shielding, two kinds of complex salt of step (1) are carried out condensation reaction in phosphorus pentoxide/polyphosphoric acids dicyandiamide solution;
(3) the end reaction liquid after step (2) reaction is finished is transferred to and is made fiber in the spinning equipment;
(4) remove the residual phosphoric acid of the described fiber of step (3) respectively with dilute sodium hydroxide aqueous solution and water, namely obtain the polybenzoxazole fibers that contains the thiophene structure of the present invention after drying.
In the above-mentioned steps (1) 4, following method is preferably adopted in the preparation of 6-diamino resorcin/terephthalic acid (TPA) complex salt:
Use NaOH, KOH, Na
2CO
3Or K
2CO
3Deng the aqueous solution terephthalic acid (TPA) is mixed with the sodium salt of terephthalic acid (TPA) or the aqueous solution of sylvite, with 4,6-diamino resorcin dihydrochloride is mixed with the aqueous solution, make terephthalic acid (TPA) and 4,6-diamino resorcin hydrochlorate mol ratio is two kinds of aqueous solution generation acid-base neutralization reactions of 1: 1, filter, wash after reaction finishes and drying prepares 4,6-diamino resorcin/terephthalic acid (TPA) complex salt.
Described 4, the reaction equation of 6-diamino resorcin/terephthalic acid (TPA) complex salt preparation is as follows:
In the above-mentioned steps (1) 4, following method is preferably adopted in the preparation of 6-diamino resorcin/thiophene dioctyl phthalate complex salt:
Use NaOH, KOH, Na
2CO
3Or K
2CO
3Deng the aqueous solution thiophene dioctyl phthalate is mixed with the sodium salt of thiophene dioctyl phthalate or the aqueous solution of sylvite, with 4, the 6-diamino resorcin hydrochlorate is mixed with the aqueous solution, make thiophene dioctyl phthalate and 4,6-diamino resorcin hydrochlorate mol ratio is two kinds of aqueous solution generation acid-base neutralization reactions of 1: 1, filter, wash after reaction finishes and drying prepares 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt.
Described 4, the reaction equation of 6-diamino resorcin/thiophene dioctyl phthalate complex salt preparation is as follows:
In the above-mentioned steps (2); under inert gas shielding; the reaction equation that 4,6-diamino resorcin/terephthalic acid (TPA) complex salt and 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt are taken place in phosphorus pentoxide/polyphosphoric acids dicyandiamide solution in condensation reaction is as follows:
In the formula, to be x be (100~1) with the ratio of y to the mol ratio of 1,4-phenylene benzo-dioxazole fragment and 2,5-thiophene benzo bisoxazoline fragment: (1~100), and x, y, n are positive integer; Preferably, x is (50~1) with the ratio of y: 1.
In the above-mentioned steps (2), described 4, the mol ratio of 6-diamino resorcin/terephthalic acid (TPA) complex salt and 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt can be (100~1): (1~100), preferred molar ratio are (50~1): 1.
In the above-mentioned steps (2), phosphorus pentoxide in the end reaction liquid/polyphosphoric acids dicyandiamide solution is in phosphorus pentoxide, and its mass concentration is preferred 80%~86%, and more preferably 82%~84%.When resin quality concentration in the reactant liquor is that the molecular resin quality that obtains under 5%~25% the condition is bigger, and be conducive to spinning process.Therefore, resin quality concentration is preferred 5%~25% in the end reaction liquid of this technology, and more preferably 8%~20%.
In the above-mentioned steps (2), preferred 100~220 ℃ of described setting-up point, more preferably 120~200 ℃; Preferred 10~48h of reaction time, more preferably 12~36h.Preferably, react according to temperature-programmed mode.
In the above-mentioned steps (3), preferably, adopt dry-jet wet spinning process that the above-mentioned resin that makes is made fiber.
In the above-mentioned steps (4), preferably, the gained fiber is further removed phosphoric acid residual on the fiber with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain containing the polybenzoxazole fibers of thiophene structure again after the drying.
Technology of the present invention by earlier respectively the beneficial effect of the method for synthetic complex salt and then condensation mainly show: in (1) prior art because of terephthalic acid (TPA) and 2,5-thiophene dioctyl phthalate dissolubility difference in polyphosphoric acids causes greatly obtaining non-homogeneous copolymer resins, causes the fiber UV resistant performance deficiency that makes; The present invention has overcome the big critical technological point of dissolubility difference, thereby obtains the copolymer resins of excellent in uniform, and making ultra-violet resistance thus can excellent fiber.(2) very low owing to terephthalic acid (TPA) solubility in polyphosphoric acids in the prior art, require the particle diameter of terephthalic acid (TPA) less than 5 microns usually; The particle diameter of terephthalic acid (TPA) does not have special requirement among the present invention, thereby can reduce cost.(3) to remove the HCl process long the condensation reaction stage in the prior art, and equipment corrosion is serious; Exist invariably among the present invention and take off HCl step, environmental friendliness.
The specific embodiment
The following examples are set forth in more detail to the present invention, rather than limitation of the invention further.Comparative Examples 1 contains polybenzoxazole fibers and the photostability test of thiophene structure for adopting the preparation of Chinese invention patent CN101643545A disclosed method.Except as otherwise noted, " % " wherein is " quality % ".
Comparative Examples 1
In the 125mL four-hole bottle of stirring, condenser pipe, drying tube and thermometer is housed, under the nitrogen inert gas shielding, add 10.7g (0.05mol) 4,6-diamino resorcin dihydrochloride, 10.5g phosphorus pentoxide, (content is with P for the 119.1g polyphosphoric acids
2O
5Count 84%), 4.2g (0.025mol) terephthalic acid (TPA) and 4.3g (0.025mol) thiophene dioctyl phthalate, be heated with stirring to 40~50 ℃ of reaction 12h, during reduce pressure and remove HCl, and progressively be warming up to 90~100 ℃ of reaction 12h and guarantee to remove fully hydrogen chloride; And then adding 3.508g phosphorus pentoxide, be warming up to 130 ℃ and keep 12h, 150 ℃ of maintenance 12h, 170 ℃ of maintenance 12h, 180 ℃ of maintenance 2h, 200 ℃ of maintenance 1h, reaction finishes, reactant liquor is transferred in the spinning equipment, adopt dry-jet wet spinning process to make fiber, the gained fiber is further removed residual phosphoric acid with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain the polybenzoxazole fibers that golden yellow contains the thiophene structure again after the drying.
The polybenzoxazole fibers that will contain the thiophene structure carries out light aging 240h in ZN-P type ultraviolet light and aging case after, strength retention is 84.6%.
Embodiment 1
The preparation of 4,6-diamino resorcin/terephthalic acid (TPA) complex salt
Stirring is being housed; in the 125mL four-hole bottle of condenser pipe and thermometer; under the nitrogen inert gas shielding, add 10.66g (0.05mol) 4; 6-diamino resorcin dihydrochloride and 100mL deionized water; in addition 9.30g (0.05mol) terephthalic acid (TPA) is dissolved in preparation disodium terephthalate saline solution in the 200g sodium hydrate aqueous solution (naoh concentration is 2%); and this solution is added dropwise to above-mentioned 4 under 80 ℃ of conditions; in the 6-diamino resorcin dihydrochloride aqueous solution; under 80 ℃ of conditions, react 10min; filter; washing; refiltering also, vacuumize obtains 4,6-diamino resorcin/terephthalic acid (TPA) complex salt.
The preparation of 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt
Stirring is being housed; in the 125mL four-hole bottle of condenser pipe and thermometer; under the nitrogen inert gas shielding, add 10.66g (0.05mol) 4; 6-diamino resorcin dihydrochloride and 100mL deionized water; in addition with 8.60g (0.05mol) 2; 5-thiophene dioctyl phthalate is dissolved in the preparation thiophene dioctyl phthalate disodium salt aqueous solution in the 200g sodium hydrate aqueous solution (naoh concentration is 2%); and this solution is added dropwise to above-mentioned 4 under 80 ℃ of conditions; in the 6-diamino resorcin dihydrochloride aqueous solution; under 80 ℃ of conditions, react 10min; filter; washing; refiltering also, vacuumize obtains 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt.
Contain the preparation of the polybenzoxazole fibers of thiophene structure
In the 125mL four-hole bottle of stirring, condenser pipe, drying tube and thermometer is housed; under the nitrogen inert gas shielding, add 7.65g (0.025mol) 4; 6-diamino resorcin/terephthalic acid (TPA) complex salt, 7.80g (0.025mol) 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt, 10.5g phosphorus pentoxide, (content is with P for the 119.1g polyphosphoric acids
2O
5Count 84%), be heated with stirring to 120 ℃ of reaction 6h, and slowly be warming up to 130 ℃ respectively and keep 6h, 150 ℃ to keep 8h, 180 ℃ to keep 2h, 200 ℃ to keep 1h, reaction finishes, reactant liquor is transferred in the spinning equipment, adopt dry-jet wet spinning process to make fiber, the gained fiber is further removed residual phosphoric acid with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain the polybenzoxazole fibers that golden yellow contains the thiophene structure again after the drying.
The polybenzoxazole fibers that will contain the thiophene structure carries out light aging 240h in ZN-P type ultraviolet light and aging case after, strength retention is 99.6%.
Embodiment 2
The preparation process of 4,6-diamino resorcin/terephthalic acid (TPA) complex salt and 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt is with embodiment 1.
In the 125mL four-hole bottle of stirring, condenser pipe, drying tube and thermometer is housed; under the nitrogen inert gas shielding, add 12.4g (0.04mol) 4; 6-diamino resorcin/terephthalic acid (TPA) complex salt, 3.12g (0.01mol) 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt, (content is with P for the 10.5g phosphorus pentoxide
2O
5Count 84%), the 119.1g polyphosphoric acids, be heated with stirring to 120 ℃ of reaction 6h, and slowly be warming up to 30 ℃ respectively and keep 6h, 150 ℃ to keep 12h, 180 ℃ to keep 2h, 200 ℃ to keep 1h, reaction finishes, reactant liquor is transferred in the spinning equipment, adopt dry-jet wet spinning process to make fiber, the gained fiber is further removed residual phosphoric acid with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain the polybenzoxazole fibers that golden yellow contains the thiophene structure again after the drying.
The polybenzoxazole fibers that will contain the thiophene structure carries out light aging 240h in ZN-P type ultraviolet light and aging case after, strength retention is 94.2%.
Embodiment 3
The preparation process of 4,6-diamino resorcin/terephthalic acid (TPA) complex salt and 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt is with embodiment 1.
In the 125mL four-hole bottle of stirring, condenser pipe, drying tube and thermometer is housed; under the nitrogen inert gas shielding, add 14.99g (0.049mol) 4; 6-diamino resorcin/terephthalic acid (TPA) complex salt, 0.31g (0.001mol) 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt, 12.60g phosphorus pentoxide, (content is with P for the 91.36g polyphosphoric acids
2O
5Count 84%), be heated with stirring to 120 ℃ of reaction 6h, and slowly be warming up to 130 ℃ respectively and keep 12h, 150 ℃ to keep 12h, 180 ℃ to keep 2h, 200 ℃ to keep 1h, reaction finishes, reactant liquor is transferred in the spinning equipment, adopt dry-jet wet spinning process to make fiber, the gained fiber is further removed residual phosphoric acid with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain the polybenzoxazole fibers that golden yellow contains the thiophene structure again after the drying.
The polybenzoxazole fibers that will contain the thiophene structure carries out light aging 240h in ZN-P type ultraviolet light and aging case after, strength retention is 90.1%.
Embodiment 4
The preparation process of 4,6-diamino resorcin/terephthalic acid (TPA) complex salt and 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt is with embodiment 1.
In the 125mL four-hole bottle of stirring, condenser pipe, drying tube and thermometer is housed; under the nitrogen inert gas shielding, add 14.69g (0.048mol) 4; 6-diamino resorcin/terephthalic acid (TPA) complex salt, 0.62g (0.002mol) 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt, 16.56g phosphorus pentoxide, (content is with P for the 77.50g polyphosphoric acids
2O
5Count 84%), be heated with stirring to 120 ℃ of reaction 6h, and slowly be warming up to 130 ℃ respectively and keep 6h, 150 ℃ to keep 12h, 180 ℃ to keep 2h, 200 ℃ to keep 1h, reaction finishes, reactant liquor is transferred in the spinning equipment, adopt dry-jet wet spinning process to make fiber, the gained fiber is further removed residual phosphoric acid with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain the polybenzoxazole fibers that golden yellow contains the thiophene structure again after the drying.
The polybenzoxazole fibers that will contain the thiophene structure carries out light aging 240h in ZN-P type ultraviolet light and aging case after, strength retention is 91.3%.
Embodiment 5
The preparation process of 4,6-diamino resorcin/terephthalic acid (TPA) complex salt and 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt is with embodiment 1.
In the 125mL four-hole bottle of stirring, condenser pipe, drying tube and thermometer is housed; under the nitrogen inert gas shielding, add 13.77g (0.045mol) 4; 6-diamino resorcin/terephthalic acid (TPA) complex salt, 1.56g (0.005mol) 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt, 16.35g phosphorus pentoxide, (content is with P for the 50.07g polyphosphoric acids
2O
5Count 84%), be heated with stirring to 120 ℃ of reaction 6h, and slowly be warming up to 130 ℃ respectively and keep 12h, 150 ℃ to keep 12h, 180 ℃ to keep 2h, reaction finishes, reactant liquor is transferred in the spinning equipment, adopt dry-jet wet spinning process to make fiber, the gained fiber is further removed residual phosphoric acid with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain the polybenzoxazole fibers that golden yellow contains the thiophene structure again after the drying.
The polybenzoxazole fibers that will contain the thiophene structure carries out light aging 240h in ZN-P type ultraviolet light and aging case after, strength retention is 92.5%.
Embodiment 6
The preparation process of 4,6-diamino resorcin/terephthalic acid (TPA) complex salt and 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt is with embodiment 1.
In the 125mL four-hole bottle of stirring, condenser pipe, drying tube and thermometer is housed; under the nitrogen inert gas shielding, add 13.77g (0.045mol) 4; 6-diamino resorcin/terephthalic acid (TPA) complex salt, 1.56g (0.005mol) 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt, 13.26g phosphorus pentoxide, (content is with P for the 32.97g polyphosphoric acids
2O
5Count 84%), be heated with stirring to 120 ℃ of reaction 2h, and slowly be warming up to 130 ℃ respectively and keep 4h, 150 ℃ to keep 6h, 180 ℃ to keep 2h, reaction finishes, reactant liquor is transferred in the spinning equipment, adopt dry-jet wet spinning process to make fiber, the gained fiber is further removed residual phosphoric acid with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain the polybenzoxazole fibers that golden yellow contains the thiophene structure again after the drying.
The polybenzoxazole fibers that will contain the thiophene structure carries out light aging 240h in ZN-P type ultraviolet light and aging case after, strength retention is 92.5%.
Embodiment 7
The preparation process of 4,6-diamino resorcin/terephthalic acid (TPA) complex salt and 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt is with embodiment 1.
In the 125mL four-hole bottle of stirring, condenser pipe, drying tube and thermometer is housed; under the nitrogen inert gas shielding, add 1.54g (0.005mol) 4; 6-diamino resorcin/terephthalic acid (TPA) complex salt, 14.13g (0.045mol) 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt, 10.5g phosphorus pentoxide, (content is with P for the 119.1g polyphosphoric acids
2O
5Count 84%), be heated with stirring to 120 ℃ of reaction 6h, and slowly be warming up to 130 ℃ respectively and keep 6h, 150 ℃ to keep 8h, 180 ℃ to keep 2h, 200 ℃ to keep 1h, reaction finishes, reactant liquor is transferred in the spinning equipment, adopt dry-jet wet spinning process to make fiber, the gained fiber is further removed residual phosphoric acid with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain the polybenzoxazole fibers that golden yellow contains the thiophene structure again after the drying.
The polybenzoxazole fibers that will contain the thiophene structure carries out light aging 240h in ZN-P type ultraviolet light and aging case after, strength retention is 99.8%.
Embodiment 8
The preparation process of 4,6-diamino resorcin/terephthalic acid (TPA) complex salt and 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt is with embodiment 1.
In the 125mL four-hole bottle of stirring, condenser pipe, drying tube and thermometer is housed; under the nitrogen inert gas shielding, add 0.15g (0.0005mol) 4; 6-diamino resorcin/terephthalic acid (TPA) complex salt, 15.54g (0.0495mol) 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt, 10.5g phosphorus pentoxide, (content is with P for the 119.1g polyphosphoric acids
2O
5Count 84%), be heated with stirring to 120 ℃ of reaction 6h, and slowly be warming up to 130 ℃ respectively and keep 6h, 150 ℃ to keep 8h, 180 ℃ to keep 2h, 200 ℃ to keep 1h, reaction finishes, reactant liquor is transferred in the spinning equipment, adopt dry-jet wet spinning process to make fiber, the gained fiber is further removed residual phosphoric acid with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain the polybenzoxazole fibers that golden yellow contains the thiophene structure again after the drying.
The polybenzoxazole fibers that will contain the thiophene structure carries out light aging 240h in ZN-P type ultraviolet light and aging case after, strength retention is 99.8%.
Embodiment 9
The preparation process of 4,6-diamino resorcin/terephthalic acid (TPA) complex salt and 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt is with embodiment 1.
In the 125mL four-hole bottle of stirring, condenser pipe, drying tube and thermometer is housed; under the nitrogen inert gas shielding, add 15.25g (0.0495mol) 4; 6-diamino resorcin/terephthalic acid (TPA) complex salt, 0.16g (0.0005mol) 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt, 10.5g phosphorus pentoxide, (content is with P for the 119.1g polyphosphoric acids
2O
5Count 84%), be heated with stirring to 120 ℃ of reaction 6h, and slowly be warming up to 130 ℃ respectively and keep 6h, 150 ℃ to keep 8h, 180 ℃ to keep 2h, 200 ℃ to keep 1h, reaction finishes, reactant liquor is transferred in the spinning equipment, adopt dry-jet wet spinning process to make fiber, the gained fiber is further removed residual phosphoric acid with 5% sodium hydrate aqueous solution and water respectively, in vacuum drying chamber, obtain the polybenzoxazole fibers that golden yellow contains the thiophene structure again after the drying.
The polybenzoxazole fibers that will contain the thiophene structure carries out light aging 240h in ZN-P type ultraviolet light and aging case after, strength retention is 90.7%.
Table 1 differential responses condition prepares strength retention after the light aging of polybenzoxazole fibers
Annotate: complex salt 1 is 4,6-diamino resorcin/terephthalic acid (TPA) complex salt; Complex salt 2 is 4,6-diamino resorcin/thiophene dioctyl phthalate complex salt.